2002 FORD EXPLORER Service Brakes Hydraulic Problems
15 NHTSA complaints on file
Service Brakes Hydraulic Issues in the 2002 FORD EXPLORER
15 service brakes hydraulic complaints have been filed with NHTSA for the 2002 FORD EXPLORER. Of these, 1 involved a crash, 0 involved a fire, and 0 resulted in injury.
15
Complaints
1
Crashes
0
Fires
0
Injuries
0
Deaths
All Service Brakes Hydraulic Complaints
I WAS ON THE HIGHWAY DOING 65 AS POSTED, I STARTED TO FEEL SHAKING FROM THE TIRES AND IT GOT TO THE POINT I COULDN'T CONTROL THE VEHICLE, LUCKY I WAS ABLE TO GET OFF THE SIDE OF THE HIGHWAY AND CALL AAA FOR A TOW, A STATE POLICE OFFICER PULLED BEHIND ME AND SAID LET ME GUESS HUB BEARING. THE POLICE DEPT ALSO HAS THE SAME PROBLEM. THIS IS MY 8TH REPAIR I AM DOING AND NEXT WEEK I AM DOING THE OPPOSITE SIDE. IT IS COSTING ME 600.00 DOLLARS FOR EVERY SIDE I AM DOING. I MADE A COMPLAINT TO FORD COMPANY AND THEY TOLD ME THERE IS NO RECALL. THEN WHY IS MY MECHANIC TELLING ME HE GETS NUMEROUS REPAIR JOBS ON THE SAME VEHICLES. PLUS I SPOKE TO A CO WORKER THAT HAS THE SAME YEAR AND VEHICLE DOING THE SAME THING. WHEN IS SOMETHING GOING...
I HAVE A 2002 FORD EXPLORER I BOUGHT ABOUT A YEAR AGO. EVERYTHING WAS WORKING FINE..I HAVE MY ABS LIGHT ON..WHEN I TRY TO STOP THE CAR MY BRAKE ENGAGE BUT WHEN IT COME TO THE FINAL STOP IT GIVES AND THE PRESSURE ON THE TRUCK IS NO LONGER THERE.. I FEEL LIKE I AM GOING TO CRASH IN TO THE CAR IN FRONT OF ME.. I BROUGHT THE TRUCK TO THE MECHANIC AND CHECKED EVERYTHING AND DIDN'T FIND ANYTHING WRONG WITH IT.. NO LEAKS OR ANYTHING.. BUT DIDN'T KNOW WHAT WAS CAUSING IT... I NOTICED THAT THERE ARE MANY OF THE SAME ISSUES REGARDING THE BRAKES NOT WORKING PROPERLY.. PLEASE ADDRESS THIS ISSUE BEFORE SOMEONE GETS KILLED.. THANK YOU *TR
I HAVE HAD MANY PROBLEMS WITH MY 2002 FORD EXPLORER. I STARTED GETTING THE CRACK IN MY HATCH BY THE REAR WINDOW IN 2005. IT HAS SPREAD AND GOTTEN WORSE AND I STILL HAVE NOT FIXED IT. LAST YEAR IN 2009 OUR ABS LIGHT HAS BEEN COMING ON AND OFF AND WHEN I GO TO BRAKE AT TIMES IT FEELS LIKE THEY KICK ON AT IRREGULAR TIMES, BUT I ALSO FEEL I DO NOT HAVE THE BRAKING POWER I SHOULD. IN JUNE 2010 I WAS DRIVING THE EXPLORER AND THE O/D LIGHT STARTING BLINKING AND THE EXPLORER WAS SHIFTING OUT OF CONTROL. WE HAD TO HAVE THE TRANSMISSION REPLACE AND THE U-JOINTS AND THE REAR AXLE FIXED FOR AROUND $2900. WE ALSO HAD TO REPLACE THE BATTERY IN JULY 2010. I CALLED FORD MOTOR COMPANY AND TOLD THEM ALL OF MY ISSUES AND THEY TOLD ME THAT SINCE THEY DID...
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. WHILE DRIVING WITH THE CRUISE CONTROL ENGAGED AT APPROXIMATELY 70 MPH PRESSURE WAS APPLIED TO THE BRAKE PEDAL AND THE VEHICLE SURGED FORWARD UNTIL REPEATED PRESSURE WAS APPLIED TO THAT PEDAL. A POP NOISE WAS ALSO HEARD COMING FROM THE PASSENGER SIDE FIREWALL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE HE WAS INFORMED THERE WAS A WIRE MALFUNCTION WITHIN THE BRAKE PEDAL SWITCH. THE AUTHORIZED DEALER WAS IN THE PROCESS OF INSTALLING A NEW BRAKE PEDAL SWITCH. THE FAILURE AND CURRENT MILEAGES WERE 73,000. UPDATED 10/21/10. *LJ UPDATED 10/25/10
HEARD A GRINDING NOISE COMING FROM THE REAR OF THE VEHICLE, HAD BRAKES CHANGED, NOISE CONTINUED. FOUND OUT IT WAS THE DRIVER SIDE WHEEL BEARING AND THE PASSENGER SIDE FRONT BOTH GOING BAD. REPAIRS NOT DONE TOO EXPENSIVE. *TR
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. WHILE APPROACHING A STOP AT APPROXIMATELY 35 MPH ON NORMAL ROAD CONDITIONS, THE BRAKE PEDAL EXTENDED TO THE FLOOR WHEN IT WAS DEPRESSED. THE ENGINE IDLED ROUGHLY AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE INDICATOR REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. WHEN THE IGNITION WAS STARTED, THE ENGINE WOULD AUTOMATICALLY IDLE WITHOUT ACCELERATION. THE FAILURES OCCURRED ON A SEPARATE OCCASION. THE VEHICLE HAS NOT BEEN REPAIRED AND CANNOT BE DRIVEN. THE CONTACT WAS CONCERNED OF THE SAFETY RISK INVOLVED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 111,000 AND CURRENT MILEAGE WAS 114,000.
PURCHASED A 2002 FORD EXPLORER IN 2003 WITH 30,000 MILES ON IT. ALMOST INSTANTLY A HUMMING NOISE CAME FROM WHAT I THINK IS THE FRONT DRIVER SIDE, MAY BE MORE AREAS, AND WAS UNSURE WHAT TO DO WITH IT. REPLACED BRAKES A FEW YEARS LATER AND MECHANIC TOLD ME BEARINGS WERE WARPED AND NEEDED TO BE REPLACED. I ASKED THE MECHANIC WHAT THE CONSEQUENCE WOULD BE IF NO REPAIRS WERE MADE AND HE STATED NONE. I READ A MESSAGE BOARD ABOUT THE 2002 EXPLORER AND THIS SEEMS TO BE AN ISSUE FOR MANY OWNERS. I ALSO RESEARCHED THE CONSEQUENCE OF A BEARING NOT BEING REPLACED AND THE CONSEQUENCES CAN RESULT IN DEATH. PLEASE TAKE THE TIME TO RESEARCH THIS ISSUE BEFORE SOMEONE REALLY GETS HURT. *TR
DT*: THE CONTACT STATED THE BRAKES FAILED, WHICH CAUSED AN ACCIDENT. THE BRAKES WERE INSPECTED ABOUT ONE MONTH PRIOR TO THE INCIDENT, AND THE PADS AND BRAKES WERE DID NOT DISPLAY ANY PROBLEMS. THE BRAKES FAILED AND THE VEHICLE HAD NOT BEEN TO A SERVICE DEALER TO DETERMINE WHAT CAUSED THE FAILURE. A POLICE REPORT WAS TAKEN, AND NO INJURIES WERE SUSTAINED.
DT*: THE CONTACT STATED WHILE DRIVING 10 MPH THE BRAKES FAILED. WHEN THE BRAKES WERE APPLIED THE PEDAL WENT TO THE FLOOR. THE EMERGENCY BRAKE WAS USED TO STOP THE VEHICLE WITHOUT INCIDENT. THERE WERE NO INDICATOR LIGHTS ON PRIOR TO THE FAILURE. NEITHER THE DEALER NOR MANUFACTURER HAS BEEN ALERTED.
2002 FORD EXPLORER EMERGANCY BRAKE FAILURE. 1) PA STATE SAFETY INSPECTION WAS PERFORMED AT FORD DEALER. 2) DRUM BRAKE LININGS WERE FOUND IN TOTAL SEPERATION FROM METAL SHOES. CONDITION IS LIKELY DUE TO A COMBINATION OF COROSION AND LACK OF ADHESIVE BETWEEN LINING AND METAL SHOE. 3) PER THE FORD DEALER'S DISCCOVERY AND SUGESTED REPAIR... THE EMERGANCY BRAKE AND DRUM/ROTORS WERE REPLACED. FORD DID NOT TAKE LIABIITY OR COVER THE EXPENSE. (OLD PARTS ARE AVAILABLE UPON REQUEST). *NM
AFTER BRINGING MY CAR TO THE DEALERSHIP, I WAS INFORMED THAT I NEEDED BACK BRAKES. I TOOK THE CAR TO MY MECHANIC AND HE INFORMED ME THAT MY BRAKE PADS AND ROTORS WERE COMPLETELY RUSTED THROUGH AND ROTTED. THIS COULD HAVE POTENTIALLY CAUSED THE CAR TO BECOME UNABLE TO STOP. I HAD TO REPLACE ALL FOUR BRAKES (ROUTINE), BRAKE PADS, AND ROTORS. MY CAR ONLY HAS 40,000+ MILES ON IT. *NM
SEVERAL PROBLEMS - AT 9,000 MILES MY BRAKES WENT AND HAD TO HAVE MY ROTORS RESURFACED BY 23,000 MILES MY REAR BRAKES WERE COMPLETELY GONE AND MY FRONT BRAKES WERE NEARLY GONE. THIS COST ME OVER $1,000 TO REPAIR. AT 25-27,000 MILES MY VEHICLE WOULD NOT CHANGE GEARS PROPERLY. GOING IN REVERSE THE VEHICLE WOULD "BANG" INTO GEAR, THEN GOING FROM PARK TO ANY GEAR THIS WOULD HAPPEN. ON LEVEL GROUND AND ON HILL. THE DEALERSHIP SAID THEY GUESSED AT THE PROBLEM AND FIXED SOMETHING IN THE TRANSMISSION. AT 32,000 MILES THE PIECE OF PLASTIC UNDER THE LIFTGATE WINDOW COMPLETELY CRACKED. SINCE UNDER WARRANTY THE DEALERSHIP IS FIXING THIS. THERE HAS BEEN A "WHINING" NOISE WHILE USING THE GAS PEDAL FOR SOME TIME THAT THE DEALERSHIP CAN NOT RECREATE.... I EXPECT THAT TO GO WRONG AS SOON AS MY WARRANTY EXPIRES. I THINK YOU ONLY GET 36,000 MILE WARRANTY BECAUSE...
FAX FOLLOW-UP LTR FM LANDY JOHNSON III (CA) SUBMISSION OF 20 COPIES OF COMPLAINTS FILED W/NHTSA RE BRAKE PROBLEMS W/THE 2002 FORD EXPLORER; REPLY TO PASADENA DIST OFC.*MR THE CONSUMER EXPERIENCED PROBLEM WITH THE BRAKES. THE CONSUMER RETURNED THE VEHICLE TO THE DEALER. *TS *NLM
WHEN THE CONSUMER APPLIED THE BRAKES, THE PEDAL WENT TO THE FLOOR. *NLM *AK *SCC. THE VEHICLE EXPERIENCED FAILURE ON 3 SEPARATE OCCASIONS, THE DEALER REPLACED THE CALIPERS AND THE FRONT AND REAR ROTORS. *JB
LETTER FROM LANDY JOHNSON, III (CA) CONCERNING BRAKE SYSTEM FAILURE. CONSUMER REQUESTED A FULL REFUND. *JB......*AK
Other 2002 FORD EXPLORER Problem Areas
Power Trainautomatic Transmission
887 complaints
Power Train
286 complaints
Suspensionrear
192 complaints
Structurebodyhatchbackliftgatehinge And Attachments
166 complaints
Power Traindrivelinedifferential Unit
160 complaints
Electrical System
115 complaints
Suspension
115 complaints
Structurebodyhatchbackliftgate
112 complaints
Steering
110 complaints
Structurebody
110 complaints
Vehicle Speed Control
103 complaints
Air Bags
96 complaints
Wheels
58 complaints
Engine And Engine Cooling
56 complaints
Suspensionfrontwheel Bearing
56 complaints
Engine And Engine Coolingengine
50 complaints
Engine
49 complaints
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
44 complaints
Unknown Or Other
42 complaints
Equipment
39 complaints
Power Trainaxle Assembly
38 complaints
Structure
38 complaints
Suspensionrearspringscoil Springs
38 complaints
Visibilityglass Siderear
38 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
37 complaints
Air Bagsfrontal
34 complaints
Power Traindriveline
31 complaints
Visibilitypower Window Devices And Controls
31 complaints
Tires
29 complaints
Power Traintransfer Case 4 Wheel Drive
28 complaints
Fuel System Gasoline
27 complaints
Steeringcolumn
25 complaints
Vehicle Speed Controlaccelerator Pedal
25 complaints
Engine And Engine Coolingenginegasoline
24 complaints
Visibility
23 complaints
Power Trainaxle Assemblyaxle Shaftseal
22 complaints
Structurebodytailgate
22 complaints
Seat Belts
21 complaints
Latcheslockslinkages
19 complaints
Air Bagsfrontalsensorcontrol Module
18 complaints
Fuelpropulsion System
18 complaints
Seats
18 complaints
Vehicle Speed Controlcruise Control
17 complaints
Parking Brake
16 complaints
Power Trainaxle Hubs
15 complaints
Service Brakes
15 complaints
Suspensionrearsprings
15 complaints
Power Trainautomatic Transmissiontorque Converter
14 complaints
Structurebodydoor
14 complaints
Suspensionfront
14 complaints
Air Bagssidewindow
13 complaints
Power Trainautomatic Transmissiongear Position Indication Prndl
13 complaints
Power Trainmanual Transmission
13 complaints
Equipmentapplianceair Conditioner
12 complaints
Latcheslockslinkagesdoorslatch
12 complaints
Latcheslockslinkageshatchbackliftgatelock
12 complaints
Structurebodyhatchbackliftgatesupport Devicestrut
12 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
11 complaints
Engine And Engine Coolingexhaust System
10 complaints
Suspensionfronthub
10 complaints
Visibilityrear Window Wiperwasher
10 complaints
Wheelslugsnutsboltsstuds
10 complaints
Exterior Lighting
9 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
9 complaints
Visibilitywiper
9 complaints
Power Traindrivelinedriveshaft
8 complaints
Vehicle Speed Controlcables
8 complaints
Electrical Systemwiringinteriorunder Dash
7 complaints
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
7 complaints
Fuel System Otherstoragefuel Gauge System
7 complaints
Interior Lighting
7 complaints
Steeringrack And Pinion
7 complaints
Suspensionrearaxlespindle
7 complaints
Engine And Engine Coolingcooling System
6 complaints
Latcheslockslinkagestailgatelatch
6 complaints
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
6 complaints
Structurebodytailgatehinge And Attachments
6 complaints
Wheelshub
6 complaints
Electrical Systemignitionswitch
5 complaints
Electrical Systemwiring
5 complaints
Exterior Lightingbrake Lightsswitch
5 complaints
Fuel System Gasolinedeliveryfuel Pump
5 complaints
Fuel System Other
5 complaints
Power Trainaxle Assemblyaxle Shaft
5 complaints
Seat Beltsfront
5 complaints
Seatsfront Assemblyrecliner
5 complaints
Service Brakes Hydraulicfoundation Components
5 complaints
Structureframe And Members
5 complaints
Visibilitydefrosterdefoggerhvac System
5 complaints
Visibilitysunmoon Roof Assembly
5 complaints
Electrical Systemwiringfuses And Circuit Breakers
4 complaints
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
4 complaints
Power Trainclutch Assembly
4 complaints
Seat Beltsfrontretractor
4 complaints
Service Brakes Airantilockabs Warning Light
4 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
4 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
4 complaints
Steeringhydraulic Power Assist System
4 complaints
Suspensionrearaxlenon Powered Axle Assembly
4 complaints
Tiressidewall
4 complaints
Visibilitywindshield
4 complaints
Electronic Stability Control Esc
3 complaints
Engine And Engine Coolingexhaust Systememission Control
3 complaints
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
3 complaints
Equipment Adaptivemobility
3 complaints
Equipmentmechanicalcarrierrack
3 complaints
Fuel System Gasolinestorage
3 complaints
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
3 complaints
Seatsfront Assemblyhead Restraint
3 complaints
Service Brakes Electric
3 complaints
Steering Steering Wheelhandle Bar
3 complaints
Steeringgear Box Other Than Rack And Pinion
3 complaints
Structurebodydoorhinge And Attachments
3 complaints
Tirestemporaryemergency Spare Tire
3 complaints
Vehicle Speed Controllinkages
3 complaints
Visibilityrearview Mirrorsdevicesexterior
3 complaints
Electrical System Instrument Clusterpanel
2 complaints
Electrical System12v24v48v Battery
2 complaints
Electrical Systemignition
2 complaints
Electrical Systemignitionanti Theftcontrol Module
2 complaints
Electrical Systemignitionmodule
2 complaints
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
2 complaints
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
2 complaints
Equipmentelectricalradiotape Deckcd Etc
2 complaints
Equipmentrecreational Vehicletrailer
2 complaints
Exterior Lightingheadlights
2 complaints
Power Trainautomatic Transmissionparkneutral Start Interlock Switch
2 complaints
Power Traindrivelinecenter Support Bearing
2 complaints
Power Traindrivelineconstant Velocity Joint
2 complaints
Power Trainmanual Transmissionfloor Shift Assembly
2 complaints
Seat Beltsfrontbuckle Assembly
2 complaints
Seatsmidrear Assembly
2 complaints
Service Brakes Airantilock
2 complaints
Service Brakes Hydraulicfoundation Componentsdisccaliper
2 complaints
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
2 complaints
Service Brakes Hydraulicpedals And Linkages
2 complaints
Steeringgear Boxshaft Sector
2 complaints
Steeringlinkagestie Rod Assembly
2 complaints
Suspensionfrontcontrol Armupper Ball Joint
2 complaints
Suspensionfrontstabilizer Bar
2 complaints
Suspensionrearshock Absorber
2 complaints
Tirestreadbelt
2 complaints
Visibilityrear Window Wiperwashermotor
2 complaints
Visibilitywindshield Wiperwasher
2 complaints
Visibilitywindshield Wiperwashermotor
2 complaints
Wheelsmulti Piece
2 complaints
Air Bagsfrontaldriver Sideinflator Module
1 complaint
Air Bagson Off Switch Assembly
1 complaint
Back Over Preventionwarningsexternalpedestrian Alert
1 complaint
Electrical Systemalternatorgeneratorregulator
1 complaint
Electrical Systemhorn
1 complaint
Electrical Systemstarter Assemblysolenoid
1 complaint
Electrical Systemwiring Rear Compartmenttrunk
1 complaint
Electrical Systemwiringfront Underhood
1 complaint
Engine And Engine Coolingcooling Systemfan
1 complaint
Engine And Engine Coolingexhaust Systememission Controlcrankcase Pcv
1 complaint
Equipmentelectricalnavigational Systemglobal Positioning System
1 complaint
Exterior Lightingbrake Lights
1 complaint
Exterior Lightingheadlightsswitch
1 complaint
Exterior Lightingtail Lights
1 complaint
Fuel System Gasolinedelivery
1 complaint
Fuel System Gasolinestoragetank Assembly
1 complaint
Latcheslockslinkageshoodlatch
1 complaint
Parking Brakeconventionalmechanicallinkage And Cable
1 complaint
Power Trainautomatic Transmissioncooling Unit And Lines
1 complaint
Power Trainaxle Assemblybanjo Housing
1 complaint
Seat Belts Rearotherbuckle Assembly
1 complaint
Seat Beltsfrontanchorage
1 complaint
Seat Beltsrearother
1 complaint
Seatsfront Assemblypower Adjust
1 complaint
Seatsfront Assemblyseat Heatercooler
1 complaint
Service Brakes Airantilockcontrol Unitmodule
1 complaint
Service Brakes Airdiscpads
1 complaint
Service Brakes Hydraulicfoundation Componentsdifferential Proportional Valve
1 complaint
Service Brakes Hydraulicfoundation Componentsdrum
1 complaint
Steeringcolumn Lockinganti Theft Device
1 complaint
Steeringrack And Pinionpinion Shaft
1 complaint
Structurebodytrunk Lid
1 complaint
Structureframe And Membersunderbody Shields
1 complaint
Suspensionfrontcontrol Armlower Arm
1 complaint
Suspensionfrontcontrol Armlower Ball Joint
1 complaint
Suspensionfrontspringscoil Springs
1 complaint
Tiresvalve
1 complaint
Vehicle Speed Controlsprings
1 complaint
Visibilitydefrosterdefoggerhvac Systemfanmotor
1 complaint
Visibilitydefrosterdefoggerhvac Systemrear Window
1 complaint
Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element
1 complaint
Visibilityrear Window Wiperwasherlinkages
1 complaint
Visibilityrearview Mirrorsdevices
1 complaint
Visibilityrearview Mirrorsdevicesinterior
1 complaint
Visibilitywindshield Wiperwasherswitchwiring
1 complaint
Wheelshubcapcover
1 complaint
Wheelsrim
1 complaint