Vehicle Safety Data

2002 FORD EXPLORER Service Brakes Hydraulicfoundation Componentsdiscrotor Problems

11 NHTSA complaints on file

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Service Brakes Hydraulicfoundation Componentsdiscrotor Issues in the 2002 FORD EXPLORER

11 service brakes hydraulicfoundation componentsdiscrotor complaints have been filed with NHTSA for the 2002 FORD EXPLORER. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.

11
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths

All Service Brakes Hydraulicfoundation Componentsdiscrotor Complaints

#10168854 |
2002 FORD EXPLORER 39,000 ALL 4 BRAKE ROTORS RUSTED TO THE POINT THEY COULDN'T BE CUT AND WERE LITERALLY EATEN AWAY . *JB
#10157631 |
2002 FORD EXPLORER XLT V6 4WD 46,000 MILES. EXPERIENCED VIBRATION IN BRAKE PEDAL AND NOTICED INCREASE STOPPING DISTANCE. INVESTIGATION REVEALED EXCESSIVE RUSTING OF BOTH FRONT AND REAR BRAKE ROTORS. BRAKE PADS WORN UNEVENLY. REPLACEMENT OF FRONT AND REAR ROTORS AND PADS WAS REQUIRED. ORIGINAL ROTORS ARE AVAILABLE. *JB
#10149280 |
DT*: THE CONTACT STATED WHEN THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP FOR STATE INSPECTION, THE TECHNICIAN DETERMINED ALL FOUR ROTORS WERE CORRODED AND FLAKED OFF WHEN TOUCHED. THERE IS CORROSION ON THE ENTIRE UNDERSIDE OF THE VEHICLE. THE TECHNICIAN STATED IT LOOKS AS THOUGH THE ENTIRE VEHICLE WAS SUBMERGED IN SALTWATER. THE DEALERSHIP AND MANUFACTURER HAVE NOT BEEN CONTACTED.
#10136887 |
ON JUNE 29, 2005, DURING ANNUAL STATE INSPECTION MY 2002 EXPLORER HAD TO HAVE NEW REAR BRAKE ROTORS INSTALLED FOR THE 2ND TIME DUE TO RUST. MILEAGE WAS 24,713 MILES. PURCHASED VEHICLE NEW ON MARCH 29, 2002. AUGUST 14, 2003, APPROXIMATELY 10,250 MILES, HAD TO REPLACE THE REAR ROTORS DUE TO RUSTING. FORD DEALERSHIP RECOMMENDED THE BRAKE LININGS BE REPLACED AS WELL. FORD COVERED THIS COMPLETE COST. IN THIS 2ND INSTANCE, FORD WILL COVER NOTHING SINCE VEHICLE IS BEYOND ITS 36 MONTH WARRANTY, & BRAKES ARE CONSIDERED WEAR ITEMS. I BELIEVE THIS IS A SAFETY ISSUE, AS THE RUSTING OF THE REAR ROTORS PREVENTED MY VEHICLE FROM PASSING THE STATE SAFETY INSPECTION. ADDITIONALLY, THIS IS MY 3RD EXPLORER, ALL PURCHASED NEW, & THE ONLY ONE HAVING THIS PROBLEM. INITIAL 1991 EXPLORER DRIVEN 9 YEARS & OVER 70,000 MILES; 2ND EXPLORER A 2000 MODEL STILL DRIVING, OVER 54,000 MILES, HAD THE...
#10122656 |
2002 FORD EXPLORER EXPERIENCING PROBLEMS WITH THE 4WD, THE OVER DRIVE LIGHT ILLUMINATES ON THE DASHBOARD AND THE VEHICLE IS GIVING OFF A ROTTEN EGG SMELL. *MR THERE WERE FRONT END PROBLEMS. THE 4WD MODULE WASN'T WORKING. THE DRIVESHAFT AND BOTH FRONT WHEEL BEARINGS WERE REPLACED. THE ROTORS WERE OUT OF ROUND. THE SERVICE ENGINE LIGHT ILLUMINATED ALONG WITH THE OVER DRIVE LIGHT. THE TRANSMISSION EXPERIENCED THE SAME PROBLEM ON TWO OCCASIONS AND POSSIBLY A THIRD TIME. A LARGE PUDDLE OF TRANSMISSION WAS FOUND UNDER THE VEHICLE. THE TORQUE CONVERTER WAS NOISY. THE ACCELERATION PEDAL WOULD PULL BACK. WHEN THE VEHICLE WAS ACCELERATED, IT WOULD WHINE. THE LEFT REAR WHEEL BEARING WAS GONE AND CAUSED DAMAGE TO THE AXLE, BRAKES AND THE TIRE WAS BARELY HOLDING ON. THE ERROR CODE FOR THE SERVICE ENGINE SOON LIGHT WAS DUE TO THE SOLENOID WHICH HAD BEEN CHANGED BEFORE. THE A/C WAS INOPERATIVE....
#10120414 |
2002 FORD EXPLORER EXPERIENCING PROBLEMS WITH BAD ROTORS. *MR THE BRAKES MADE A POPPING NOISE. THE ABS HAD COME ON AND GONE OFF. *SC
#10107782 |
I HAD THE OIL CHANGED ON THE EXPLORER AND THEY TOLD ME I WOULD NEED TO GET THE BRAKE PADS REPLACED VERY SOON. I INTENDED TO GET A COUPLE QUOTES FOR THIS JOB BUT WE HAD A DEATH IN THE FAMILY SO I TOOK THE EXPLORER BACK TO LAPEER FORD TO HAVE THE BRAKES SERVICED. THEY CALLED AND SAID THAT THE ROTORS HAD DETERIORATED TO THE POINT THAT THEY COULD NOT TURN THEM DOWN. I ASK HOW THEY DETERIORATED AND THEY SAID THE ROTORS HAD RUSTED. I GAVE PERMISSION TO REPLACE THE ROTORS AT A PRICE OF $400. I ALSO INDICATED I WOULD LIKE FOR THEM TO TALK TO FORD ABOUT THE DETERIORATION. I ALSO CALLED FORD. FORD GAVE ME AN ANSWER THAT THE DEALER SAID THAT THE REPLACEMENT OF THE ROTORS WAS NORMAL MAINTENANCES AND LAPEER FORD GAVE ME AN ANSWER THAT FORD SAID THE REPLACEMENT OF THE ROTORS...
#10093905 |
ON 7-26-04 REAR BRAKES AND ROTORS WERE CHANGED ON 2002 FORD EXPLORER WITH 8,742 MILES. DEALER SAID THIS WAS DUE TO CORROSION CAUSED BY WHERE I LIVE. ROTORS WERE BADLY SCORED. *NM
#10091213 |
FRONT AND REAR BRAKE ROTORS REPLACED AT 23,000(FRONT) AND 37,000(REAR) MILES . *AK
#10046530 |
WHILE HAVING FRONT BRAKE PADS REPLACED MECHANIC NOTICED THAT THE ROTORS RUSTED AND CRACKED. ALSO, THE REAR ROTORS ARE STARTING TO RUST . THE FRONT ROTORS WERE REPLACED. THE CAUSE OF THE RUST WAS UNDETERMINED.*AK
#10022881 |
CONSUMER TOOK VEHICLE IN TO THE DEALER FOR REGULAR MAINTENANCE, AND AND DEALER INDICATED ROTORS WERE WARPED. CONSUMER INDICATED THAT VEHICLE WAS NO LONGER UNDER WARRANTY, SO HE HAD TO PAY FOR THIS. VEHICLE ONLY HAD 18,000 MILES. *AK

Other 2002 FORD EXPLORER Problem Areas

Power Trainautomatic Transmission 887 complaints Power Train 286 complaints Suspensionrear 192 complaints Structurebodyhatchbackliftgatehinge And Attachments 166 complaints Power Traindrivelinedifferential Unit 160 complaints Electrical System 115 complaints Suspension 115 complaints Structurebodyhatchbackliftgate 112 complaints Steering 110 complaints Structurebody 110 complaints Vehicle Speed Control 103 complaints Air Bags 96 complaints Wheels 58 complaints Engine And Engine Cooling 56 complaints Suspensionfrontwheel Bearing 56 complaints Engine And Engine Coolingengine 50 complaints Engine 49 complaints Power Trainautomatic Transmissionlever And Linkagecolumn Shift 44 complaints Unknown Or Other 42 complaints Equipment 39 complaints Power Trainaxle Assembly 38 complaints Structure 38 complaints Suspensionrearspringscoil Springs 38 complaints Visibilityglass Siderear 38 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip 37 complaints Air Bagsfrontal 34 complaints Power Traindriveline 31 complaints Visibilitypower Window Devices And Controls 31 complaints Tires 29 complaints Power Traintransfer Case 4 Wheel Drive 28 complaints Fuel System Gasoline 27 complaints Steeringcolumn 25 complaints Vehicle Speed Controlaccelerator Pedal 25 complaints Engine And Engine Coolingenginegasoline 24 complaints Visibility 23 complaints Power Trainaxle Assemblyaxle Shaftseal 22 complaints Structurebodytailgate 22 complaints Seat Belts 21 complaints Latcheslockslinkages 19 complaints Air Bagsfrontalsensorcontrol Module 18 complaints Fuelpropulsion System 18 complaints Seats 18 complaints Vehicle Speed Controlcruise Control 17 complaints Parking Brake 16 complaints Power Trainaxle Hubs 15 complaints Service Brakes 15 complaints Service Brakes Hydraulic 15 complaints Suspensionrearsprings 15 complaints Power Trainautomatic Transmissiontorque Converter 14 complaints Structurebodydoor 14 complaints Suspensionfront 14 complaints Air Bagssidewindow 13 complaints Power Trainautomatic Transmissiongear Position Indication Prndl 13 complaints Power Trainmanual Transmission 13 complaints Equipmentapplianceair Conditioner 12 complaints Latcheslockslinkagesdoorslatch 12 complaints Latcheslockslinkageshatchbackliftgatelock 12 complaints Structurebodyhatchbackliftgatesupport Devicestrut 12 complaints Engine And Engine Coolingexhaust System 10 complaints Suspensionfronthub 10 complaints Visibilityrear Window Wiperwasher 10 complaints Wheelslugsnutsboltsstuds 10 complaints Exterior Lighting 9 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light 9 complaints Visibilitywiper 9 complaints Power Traindrivelinedriveshaft 8 complaints Vehicle Speed Controlcables 8 complaints Electrical Systemwiringinteriorunder Dash 7 complaints Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor 7 complaints Fuel System Otherstoragefuel Gauge System 7 complaints Interior Lighting 7 complaints Steeringrack And Pinion 7 complaints Suspensionrearaxlespindle 7 complaints Engine And Engine Coolingcooling System 6 complaints Latcheslockslinkagestailgatelatch 6 complaints Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm 6 complaints Structurebodytailgatehinge And Attachments 6 complaints Wheelshub 6 complaints Electrical Systemignitionswitch 5 complaints Electrical Systemwiring 5 complaints Exterior Lightingbrake Lightsswitch 5 complaints Fuel System Gasolinedeliveryfuel Pump 5 complaints Fuel System Other 5 complaints Power Trainaxle Assemblyaxle Shaft 5 complaints Seat Beltsfront 5 complaints Seatsfront Assemblyrecliner 5 complaints Service Brakes Hydraulicfoundation Components 5 complaints Structureframe And Members 5 complaints Visibilitydefrosterdefoggerhvac System 5 complaints Visibilitysunmoon Roof Assembly 5 complaints Electrical Systemwiringfuses And Circuit Breakers 4 complaints Fuel System Gasolinedeliveryhoses Linespiping And Fittings 4 complaints Power Trainclutch Assembly 4 complaints Seat Beltsfrontretractor 4 complaints Service Brakes Airantilockabs Warning Light 4 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule 4 complaints Service Brakes Hydraulicfoundation Componentsdiscpads 4 complaints Steeringhydraulic Power Assist System 4 complaints Suspensionrearaxlenon Powered Axle Assembly 4 complaints Tiressidewall 4 complaints Visibilitywindshield 4 complaints Electronic Stability Control Esc 3 complaints Engine And Engine Coolingexhaust Systememission Control 3 complaints Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe 3 complaints Equipment Adaptivemobility 3 complaints Equipmentmechanicalcarrierrack 3 complaints Fuel System Gasolinestorage 3 complaints Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap 3 complaints Seatsfront Assemblyhead Restraint 3 complaints Service Brakes Electric 3 complaints Steering Steering Wheelhandle Bar 3 complaints Steeringgear Box Other Than Rack And Pinion 3 complaints Structurebodydoorhinge And Attachments 3 complaints Tirestemporaryemergency Spare Tire 3 complaints Vehicle Speed Controllinkages 3 complaints Visibilityrearview Mirrorsdevicesexterior 3 complaints Electrical System Instrument Clusterpanel 2 complaints Electrical System12v24v48v Battery 2 complaints Electrical Systemignition 2 complaints Electrical Systemignitionanti Theftcontrol Module 2 complaints Electrical Systemignitionmodule 2 complaints Engine And Engine Coolingenginegasolinebelts And Associated Pulleys 2 complaints Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve 2 complaints Equipmentelectricalradiotape Deckcd Etc 2 complaints Equipmentrecreational Vehicletrailer 2 complaints Exterior Lightingheadlights 2 complaints Power Trainautomatic Transmissionparkneutral Start Interlock Switch 2 complaints Power Traindrivelinecenter Support Bearing 2 complaints Power Traindrivelineconstant Velocity Joint 2 complaints Power Trainmanual Transmissionfloor Shift Assembly 2 complaints Seat Beltsfrontbuckle Assembly 2 complaints Seatsmidrear Assembly 2 complaints Service Brakes Airantilock 2 complaints Service Brakes Hydraulicfoundation Componentsdisccaliper 2 complaints Service Brakes Hydraulicfoundation Componentsmaster Cylinder 2 complaints Service Brakes Hydraulicpedals And Linkages 2 complaints Steeringgear Boxshaft Sector 2 complaints Steeringlinkagestie Rod Assembly 2 complaints Suspensionfrontcontrol Armupper Ball Joint 2 complaints Suspensionfrontstabilizer Bar 2 complaints Suspensionrearshock Absorber 2 complaints Tirestreadbelt 2 complaints Visibilityrear Window Wiperwashermotor 2 complaints Visibilitywindshield Wiperwasher 2 complaints Visibilitywindshield Wiperwashermotor 2 complaints Wheelsmulti Piece 2 complaints Air Bagsfrontaldriver Sideinflator Module 1 complaint Air Bagson Off Switch Assembly 1 complaint Back Over Preventionwarningsexternalpedestrian Alert 1 complaint Electrical Systemalternatorgeneratorregulator 1 complaint Electrical Systemhorn 1 complaint Electrical Systemstarter Assemblysolenoid 1 complaint Electrical Systemwiring Rear Compartmenttrunk 1 complaint Electrical Systemwiringfront Underhood 1 complaint Engine And Engine Coolingcooling Systemfan 1 complaint Engine And Engine Coolingexhaust Systememission Controlcrankcase Pcv 1 complaint Equipmentelectricalnavigational Systemglobal Positioning System 1 complaint Exterior Lightingbrake Lights 1 complaint Exterior Lightingheadlightsswitch 1 complaint Exterior Lightingtail Lights 1 complaint Fuel System Gasolinedelivery 1 complaint Fuel System Gasolinestoragetank Assembly 1 complaint Latcheslockslinkageshoodlatch 1 complaint Parking Brakeconventionalmechanicallinkage And Cable 1 complaint Power Trainautomatic Transmissioncooling Unit And Lines 1 complaint Power Trainaxle Assemblybanjo Housing 1 complaint Seat Belts Rearotherbuckle Assembly 1 complaint Seat Beltsfrontanchorage 1 complaint Seat Beltsrearother 1 complaint Seatsfront Assemblypower Adjust 1 complaint Seatsfront Assemblyseat Heatercooler 1 complaint Service Brakes Airantilockcontrol Unitmodule 1 complaint Service Brakes Airdiscpads 1 complaint Service Brakes Hydraulicfoundation Componentsdifferential Proportional Valve 1 complaint Service Brakes Hydraulicfoundation Componentsdrum 1 complaint Steeringcolumn Lockinganti Theft Device 1 complaint Steeringrack And Pinionpinion Shaft 1 complaint Structurebodytrunk Lid 1 complaint Structureframe And Membersunderbody Shields 1 complaint Suspensionfrontcontrol Armlower Arm 1 complaint Suspensionfrontcontrol Armlower Ball Joint 1 complaint Suspensionfrontspringscoil Springs 1 complaint Tiresvalve 1 complaint Vehicle Speed Controlsprings 1 complaint Visibilitydefrosterdefoggerhvac Systemfanmotor 1 complaint Visibilitydefrosterdefoggerhvac Systemrear Window 1 complaint Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element 1 complaint Visibilityrear Window Wiperwasherlinkages 1 complaint Visibilityrearview Mirrorsdevices 1 complaint Visibilityrearview Mirrorsdevicesinterior 1 complaint Visibilitywindshield Wiperwasherswitchwiring 1 complaint Wheelshubcapcover 1 complaint Wheelsrim 1 complaint
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