2002 FORD EXPLORER Fuelpropulsion System Problems
18 NHTSA complaints on file
Fuelpropulsion System Issues in the 2002 FORD EXPLORER
18 fuelpropulsion system complaints have been filed with NHTSA for the 2002 FORD EXPLORER. Of these, 0 involved a crash, 1 involved a fire, and 0 resulted in injury.
18
Complaints
0
Crashes
1
Fires
0
Injuries
0
Deaths
All Fuelpropulsion System Complaints
I HAD HAD THIS 2018 JEEP RENEGADE NOT EVEN 2.5 MONTHS AND IT NEEDED AN OIL CHANGE AND THE TIRES WERE COMPLETELY WORN OUT THEY WERE EVERY ONE SLICK AS COULD GET AND DANGEROUS. I CALLED THE DEALER BECAUSE THE TIRES WENT BAD AND I HADN'T HAD THE FIRST 50K MILES ON IT YET AND THEY DID NOTHING. CALLED THE TIRE COMPANY THEY DID NOTHING. SO I REPLACED THEM AND ANOTHER ALMOST 3 MONTHS GO BY AND THE TIRES ARE COMPLETELY WORN OUT AND SLICK AGAIN. THIS HAS REPEATEDLY HAPPENED EVERY 2-3 MONTHS TO WHERE THEY ARE SO DANGEROUS YOU EITHER DRIVE 30 MPH OR GET THEM CHANGED. 3 TIMES I'VE REPLACED THE TIRES AND AND THE OIL GOES SO FAST. AND NOW I AM STUCK WITH THIS VEHICLE I DON'T FEEL SAFE IN. I SHOULDN'T HAVE TO PAY THESE PRICES FOR A 30K VEHICLE THAT'S NOT WORTH 10K.
I WAS DRIVING DOWN THE HIGHWAY I WENT TO MAKE A LEFT HAND TURN WHEN SMOKE STARTED COMING OUT OF THE GRILL, SO I PULLED OVER TO CHECK UNDER THE HOOD, SMOKE STARTED BOILING OUT FROM UNDER THE HOOD
I DO NOT KNOW WHEN THE PROBLEM ORIGINATED BUT I BOUGHT THIS VEHICLE IN APRIL 2016 AND GAS COULD NOT FLOW INTO THE TANK FREELY WITHOUT STOPPING. IT HAD TO TRICKLE IN SLOWLY. ALSO, THE CHECK FUEL CAP CAME ON DURING THIS ISSUE BUT WHEN TESTED, PASSED AS IF NOTHING WAS WRONG. TOO MANY OTHER OWNERS REPORT THE SAME ISSUE ON EXPLORER FORUMS FOR THIS TO BE AN ISOLATED OCCURRENCE. IT SEEMS THIS IS FAULTY DESIGN OR WORKMANSHIP AND OWNERS SHOULD BE INFORMED AND THE VEHICLES RECALLED.
CHECK ENGINE LIGHT CAME ON WENT TO A AUTO REPAIR SHOP AND WAS GIVEN OEM CODE P0442 (EVAPORATIVE EMISSION SYSTEM). THE SCENT OF GAS WAS PRESENT. I CHANGED THE FUEL CAP AND ISSUE STILL REMAINS. GAS FUEL TANK VAPOR VENT CHECK VALVE IS DEFECTIVE AND MUST BE REPLACED.
GAS GUAGE REGISTRES EVERY NOW AND THEN - 97% OF THE TIME IT SAYS CHECK GUAGE -AND NOTHING ON THE FUEL GUAGE THEN ALL OF A SUDDEN IT WILL WORK FOR ABOUT 10 MIN., THEN IT GO BACK TO CHECK GUAGE
MY TRUCK BEGAN TO SHAKE WHEN I STOP AT STOP SIGNS AND LIGHTS. THE SERVICE ENGINE SOON LIGHT CAME ON AND WOULD NOT GO OUT. I GOT A CODE READING, THERE WERE MANY FUEL EJECTION ISSUES. I GOT A DIAGNOSTIC TEST TODAY, AND WAS TOLD IT COULD BE THE FUEL PUMP. WHEN I PUT GAS IN, THE GAS PUMP GETS STUCK INSIDE SOMETIMES. DOES NOT COME OUT SMOOTHLY. WHAT IS GOING ON? *TR
EVER SINCE I HAVE OWNED THE VEHICLE I HAVE NEVER BEEN ABLE TO CONTINUOUSLY PUMP A FULL TANK OF GAS. IT TAKES ROUGHLY 25 MINUTES TO GET A FULL TANK. *TR
WHEN BRAKING VEHICLE ACCELERATES. COULD NOT STOP HAD TO PUT IN N AND IT STALLED BEFORE HITTING A STORE FRONT AND A SECOND TIME ON THE WAY HOME AT A RED LIGHT. *TR
BROUGHT VEHICLE IN JAN 2014. EVERY SINCE FIRST DAY BROUGHT, HAD A PROBLEM WITH GETTING FUEL INTO VEHICLE WITHOUT FUEL PUMP CLICKING AS IF VEHICLE IS FULL. THIS HAPPENS AT ABOUT EVERY FUEL STATION I GO TO. THIS IS VERY FRUSTRATING. BROUGHT PLENTY OF FORDS, BUT THIS IS THE FIRST ONE THAT DOES THIS. BEFORE I GET A FEW OUNCES OF FUEL INTO THE VEHICLE IT WILL CLICK AND CONTINUE DOING THIS AS LONG AS IM TRYING TO PUT IN FUEL. LOVE VEHICLE BUT HATE IT BECAUSE OF THIS. I READ ON OTHERS HAVING SAME PROBLEM. CAN SOMEONE PLEASE HELP US ALL./ THIS IS DEFINITE A RECALL. [XXX] (RETIRED VET / RETIRED U. S. POSTAL SVC. ). INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
I BOUGHT A USED 2002 FORD EXPLORER IN APRIL OF THIS YEAR AT A USED CAR LOT. IT WAS A BEAUTIFUL BLUE SUV IN REMARKABLE GOOD CONDITION. I HAD IT FOUR MONTHS, AND IT CAUGHT ON FIRE WHILE AT A STOP SIGHT ON MY WAY HOME FROM A SHOPPING STRIP TWENTY MILES FROM MY HOME. IT STARTED SMOKING AND WHILE I WAS FUMBLING FOR MY PURSE TO GET MY CELL PHONE TO CALL FOR HELP, IT CAUGHT FIRE AND BYSTANDERS ON THE THOROUGHFARE PULLED ME FORCEFULLY FROM THE CAR, AND THEN CALLED THE FIRE DEPARTMENT. IT WAS A TOTAL LOSS WHEN THE ENTIRE HOOD CAUGHT FIRE AND MELTED. MY GARAGE MECHANIC, WHO HAD JUST SEEN THE CAR, TOLD ME THAT HE COULD SEE NO REASON WHY IT WOULD HAVE CAUGHT FIRE. CAN YOU HELP ME? *TR
WE WERE DRIVING DOWN THE HIGHWAY AND WE HEARD A CLUNK AND SO WE PULLED OVER RIGHT AWAY AND LOOKED AND THOUGHT IT LOOKED LIKE THE REAR PASSENGER SIDE WAS SAGGING BUT WASN'T SURE, WE DROVE HOME AND THEN REALIZED IT WAS DEF SAGGING. I TOOK IT TO THE CAR LOT I BOUGHT IT AT AND THEIR GOING TO CHECK IT ALL OUT TO SEE WHAT'S GOING ON.. JUST BE LOOKING AT IT THE CAR LOT MECHANIC SAID LOOKS LIKE SUSPENSION ISSUE AS IF SOMETHING BROKE. ALSO THE CHECK ENGINE LIGHT CAME ON AND WE HAD IT CHECKED OUT A FEW TIMES AND IT APPEARS TO HAVE O2 SENSOR ISSUES LOCATED ON THE EXHAUST WHICH SEEMS TO BE A ISSUES WITH ALOT OF FORD EXPLORERS WHICH MAKES GAS MILEAGE TERRIBLE AND VEHICLE STALLS OUT AND DIES, NOT TO MENTION THE PIECE OF PLASTIC UNDER THE REAR HATCH WINDOW THAT ALWAYS...
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED WHILE AT AN INDEPENDENT MECHANIC FOR UNRELATED REPAIRS HE WAS INFORMED THAT BOTH FUEL TANK STRAPS WERE CORRODED AND HAD TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 116,550.
MY FORD EXPLORER HAS HAD SO MANY RIDICULOUS PROBLEMS. THIS ONE IS EXTREMELY INCONVENIENT. THE CAR HAS TROUBLE SHIFTING GEARS, IT SPINS FROM 1ST TO 2ND GEAR AND THEN I HAVE TO LET GO OF THE ACCELERATOR FOR IT TO SHIFT AGAIN, IT SKIPS 3RD GEAR ALTOGETHER AND JERKS INTO FOURTH AFTER PRESSING AND DEPRESSING THE ACCELERATOR A SERIES OF TIMES. ONCE IT'S IN 4TH GEAR, IT DOESN'T GO PAST 50 MPH. MY MECHANIC SAYS HIS MONITOR DETECTED A FAULTY SOLENDER AND THE ENTIRE PACK HAS TO BE REPLACED, BUT THAT MAY NOT BE THE ONLY PROBLEM. IF THAT DOESN'T DO THE TRICK (EVEN THOUGH IT NEEDS TO BE REPLACED REGARDLESS) HE WILL HAVE TO OPEN THE TRANSMISSION AND POSSIBLY REBUILD OR REPLACE SOME OF THE PARTS. I HAVE ENCOUNTERED HUNDREDS OF OTHER 2002 FORD EXPLORER OWNERS WITH THE SAME PROBLEM. ASIDE FROM THIS, I HAVE A LIST OF OTHER...
THE FUEL GAUGE DROPPED TO EMPTY WHILE ON A TRIP LEFT US ALL STRANDED IN COLD! *TR
THE FUEL SYSTEM HAS A PROBLEM WITH IT. WHEN YOU GO TO PUT GAS IN IT THE PUMPS ALMOST IMMEDIATELY SHUT OFF. SOMETHING IN THE FUEL SYSTEM IS TELLING THE PUMP THAT THE TANK IS FULL WHEN IT IS NOT. IT CAN TAKE 30 MINUTES TO PUT 10 GALLONS IN THE TANK. *TR
THE SERVICE ENGINE LIGHT CAME ON AND I WAS TOLD THERE MIGHT BE A TRANSMISSION PROBLEM. AFTER THE SERVICE THE LIGHT WAS OFF AND I WAS GOING AGAIN. AT 107,000 MILES THE LIGHT CAME BACK ON AND BACK TO THE SERVICE DEPARTMANT AND THEY SAID THE #5 RING WAS HAVING PROBLEMS I COULD DRIVE IT AND IT WOULD GET WORSE. IT WAS ALSO MENTIONED THIS YEAR EXPLORER HAD MANY TRANSMISSION ISSUES. NOW THEY WANT A MINIMUM OF $3,500 TO FIX THE SUV AND THE TRADE-IN IS ONLY WORTH $3,500 DOLLARS. I NOW HAVE 117,500 MILES ON IT AND IT SHIFTS HARD AND GOES IN REVESERVES SLOWLY. I HAVE TALKED TO FORD TO NO AVAIL AT ALL. THE SAY SORRY BUT WE CAN'T HELP WITH FIXING IT AT ALL. THERE IS NO DISCOUNTED RATE FOR AN ISSUE THAT IS WELL KNOWN ON THE BLOGS. THIS SEEMS TO BE AGAINST THE FACT...
WHILE TRYING TO FILL THE GAS TANK AT THE FUEL PUMPS, IT TAKES SOMETIMES UP TO 20 MINUTES TO COMPLETELY FILL THE TANK. I CAN ONLY SQUEEZE THE HANDLE ON THE GAS PUMP HOSE LINE SLIGHTLY YET IT KEEPS SHUTTING OFF AS IF THE TANK IS FULL. I KNOW THAT IT TAKES NEARLY 20 GALLONS TO FILL MY TANK YET THE NOZZLE KEEPS SHUTTING OFF EVERY 10 - 12 SECONDS. *TR
FUEL GAUGE OFF - DID NOT WANT TO START - DEALER FIXED UNDER WARRANTY , CHANGED FUEL PUMP 20 DAYS LATER TOOK BACK AGAIN , STILL HAD TROUBLE START , BAD FUEL READING - CHANGED PUMP AGAIN, TOOK BACK 45 DAYS LATER , FUEL GAUGE NOT WORKING - 3 DAYS LATER , FOUND BAD FUEL SENDER CARD [BOARD] ORDERING NEW BOARD AS I WRITE THIS. COMMON PROBLEM WITH THESE EXPLORER GAUGES SODIUM BUILDUP ON UNIT DUE TO THE CRAP 10% ETHANOL ADDED . ALL BEING FIXED UNDER WARRANTY , THANK GOD! MY DAUGHTERS 2005 EXPLORER STARTING TO HAVE FUEL GAUGE PROBLEMS ALSO 69,000 MILES. *TR
Other 2002 FORD EXPLORER Problem Areas
Power Trainautomatic Transmission
887 complaints
Power Train
286 complaints
Suspensionrear
192 complaints
Structurebodyhatchbackliftgatehinge And Attachments
166 complaints
Power Traindrivelinedifferential Unit
160 complaints
Electrical System
115 complaints
Suspension
115 complaints
Structurebodyhatchbackliftgate
112 complaints
Steering
110 complaints
Structurebody
110 complaints
Vehicle Speed Control
103 complaints
Air Bags
96 complaints
Wheels
58 complaints
Engine And Engine Cooling
56 complaints
Suspensionfrontwheel Bearing
56 complaints
Engine And Engine Coolingengine
50 complaints
Engine
49 complaints
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
44 complaints
Unknown Or Other
42 complaints
Equipment
39 complaints
Power Trainaxle Assembly
38 complaints
Structure
38 complaints
Suspensionrearspringscoil Springs
38 complaints
Visibilityglass Siderear
38 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
37 complaints
Air Bagsfrontal
34 complaints
Power Traindriveline
31 complaints
Visibilitypower Window Devices And Controls
31 complaints
Tires
29 complaints
Power Traintransfer Case 4 Wheel Drive
28 complaints
Fuel System Gasoline
27 complaints
Steeringcolumn
25 complaints
Vehicle Speed Controlaccelerator Pedal
25 complaints
Engine And Engine Coolingenginegasoline
24 complaints
Visibility
23 complaints
Power Trainaxle Assemblyaxle Shaftseal
22 complaints
Structurebodytailgate
22 complaints
Seat Belts
21 complaints
Latcheslockslinkages
19 complaints
Air Bagsfrontalsensorcontrol Module
18 complaints
Seats
18 complaints
Vehicle Speed Controlcruise Control
17 complaints
Parking Brake
16 complaints
Power Trainaxle Hubs
15 complaints
Service Brakes
15 complaints
Service Brakes Hydraulic
15 complaints
Suspensionrearsprings
15 complaints
Power Trainautomatic Transmissiontorque Converter
14 complaints
Structurebodydoor
14 complaints
Suspensionfront
14 complaints
Air Bagssidewindow
13 complaints
Power Trainautomatic Transmissiongear Position Indication Prndl
13 complaints
Power Trainmanual Transmission
13 complaints
Equipmentapplianceair Conditioner
12 complaints
Latcheslockslinkagesdoorslatch
12 complaints
Latcheslockslinkageshatchbackliftgatelock
12 complaints
Structurebodyhatchbackliftgatesupport Devicestrut
12 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
11 complaints
Engine And Engine Coolingexhaust System
10 complaints
Suspensionfronthub
10 complaints
Visibilityrear Window Wiperwasher
10 complaints
Wheelslugsnutsboltsstuds
10 complaints
Exterior Lighting
9 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
9 complaints
Visibilitywiper
9 complaints
Power Traindrivelinedriveshaft
8 complaints
Vehicle Speed Controlcables
8 complaints
Electrical Systemwiringinteriorunder Dash
7 complaints
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
7 complaints
Fuel System Otherstoragefuel Gauge System
7 complaints
Interior Lighting
7 complaints
Steeringrack And Pinion
7 complaints
Suspensionrearaxlespindle
7 complaints
Engine And Engine Coolingcooling System
6 complaints
Latcheslockslinkagestailgatelatch
6 complaints
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
6 complaints
Structurebodytailgatehinge And Attachments
6 complaints
Wheelshub
6 complaints
Electrical Systemignitionswitch
5 complaints
Electrical Systemwiring
5 complaints
Exterior Lightingbrake Lightsswitch
5 complaints
Fuel System Gasolinedeliveryfuel Pump
5 complaints
Fuel System Other
5 complaints
Power Trainaxle Assemblyaxle Shaft
5 complaints
Seat Beltsfront
5 complaints
Seatsfront Assemblyrecliner
5 complaints
Service Brakes Hydraulicfoundation Components
5 complaints
Structureframe And Members
5 complaints
Visibilitydefrosterdefoggerhvac System
5 complaints
Visibilitysunmoon Roof Assembly
5 complaints
Electrical Systemwiringfuses And Circuit Breakers
4 complaints
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
4 complaints
Power Trainclutch Assembly
4 complaints
Seat Beltsfrontretractor
4 complaints
Service Brakes Airantilockabs Warning Light
4 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
4 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
4 complaints
Steeringhydraulic Power Assist System
4 complaints
Suspensionrearaxlenon Powered Axle Assembly
4 complaints
Tiressidewall
4 complaints
Visibilitywindshield
4 complaints
Electronic Stability Control Esc
3 complaints
Engine And Engine Coolingexhaust Systememission Control
3 complaints
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
3 complaints
Equipment Adaptivemobility
3 complaints
Equipmentmechanicalcarrierrack
3 complaints
Fuel System Gasolinestorage
3 complaints
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
3 complaints
Seatsfront Assemblyhead Restraint
3 complaints
Service Brakes Electric
3 complaints
Steering Steering Wheelhandle Bar
3 complaints
Steeringgear Box Other Than Rack And Pinion
3 complaints
Structurebodydoorhinge And Attachments
3 complaints
Tirestemporaryemergency Spare Tire
3 complaints
Vehicle Speed Controllinkages
3 complaints
Visibilityrearview Mirrorsdevicesexterior
3 complaints
Electrical System Instrument Clusterpanel
2 complaints
Electrical System12v24v48v Battery
2 complaints
Electrical Systemignition
2 complaints
Electrical Systemignitionanti Theftcontrol Module
2 complaints
Electrical Systemignitionmodule
2 complaints
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
2 complaints
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
2 complaints
Equipmentelectricalradiotape Deckcd Etc
2 complaints
Equipmentrecreational Vehicletrailer
2 complaints
Exterior Lightingheadlights
2 complaints
Power Trainautomatic Transmissionparkneutral Start Interlock Switch
2 complaints
Power Traindrivelinecenter Support Bearing
2 complaints
Power Traindrivelineconstant Velocity Joint
2 complaints
Power Trainmanual Transmissionfloor Shift Assembly
2 complaints
Seat Beltsfrontbuckle Assembly
2 complaints
Seatsmidrear Assembly
2 complaints
Service Brakes Airantilock
2 complaints
Service Brakes Hydraulicfoundation Componentsdisccaliper
2 complaints
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
2 complaints
Service Brakes Hydraulicpedals And Linkages
2 complaints
Steeringgear Boxshaft Sector
2 complaints
Steeringlinkagestie Rod Assembly
2 complaints
Suspensionfrontcontrol Armupper Ball Joint
2 complaints
Suspensionfrontstabilizer Bar
2 complaints
Suspensionrearshock Absorber
2 complaints
Tirestreadbelt
2 complaints
Visibilityrear Window Wiperwashermotor
2 complaints
Visibilitywindshield Wiperwasher
2 complaints
Visibilitywindshield Wiperwashermotor
2 complaints
Wheelsmulti Piece
2 complaints
Air Bagsfrontaldriver Sideinflator Module
1 complaint
Air Bagson Off Switch Assembly
1 complaint
Back Over Preventionwarningsexternalpedestrian Alert
1 complaint
Electrical Systemalternatorgeneratorregulator
1 complaint
Electrical Systemhorn
1 complaint
Electrical Systemstarter Assemblysolenoid
1 complaint
Electrical Systemwiring Rear Compartmenttrunk
1 complaint
Electrical Systemwiringfront Underhood
1 complaint
Engine And Engine Coolingcooling Systemfan
1 complaint
Engine And Engine Coolingexhaust Systememission Controlcrankcase Pcv
1 complaint
Equipmentelectricalnavigational Systemglobal Positioning System
1 complaint
Exterior Lightingbrake Lights
1 complaint
Exterior Lightingheadlightsswitch
1 complaint
Exterior Lightingtail Lights
1 complaint
Fuel System Gasolinedelivery
1 complaint
Fuel System Gasolinestoragetank Assembly
1 complaint
Latcheslockslinkageshoodlatch
1 complaint
Parking Brakeconventionalmechanicallinkage And Cable
1 complaint
Power Trainautomatic Transmissioncooling Unit And Lines
1 complaint
Power Trainaxle Assemblybanjo Housing
1 complaint
Seat Belts Rearotherbuckle Assembly
1 complaint
Seat Beltsfrontanchorage
1 complaint
Seat Beltsrearother
1 complaint
Seatsfront Assemblypower Adjust
1 complaint
Seatsfront Assemblyseat Heatercooler
1 complaint
Service Brakes Airantilockcontrol Unitmodule
1 complaint
Service Brakes Airdiscpads
1 complaint
Service Brakes Hydraulicfoundation Componentsdifferential Proportional Valve
1 complaint
Service Brakes Hydraulicfoundation Componentsdrum
1 complaint
Steeringcolumn Lockinganti Theft Device
1 complaint
Steeringrack And Pinionpinion Shaft
1 complaint
Structurebodytrunk Lid
1 complaint
Structureframe And Membersunderbody Shields
1 complaint
Suspensionfrontcontrol Armlower Arm
1 complaint
Suspensionfrontcontrol Armlower Ball Joint
1 complaint
Suspensionfrontspringscoil Springs
1 complaint
Tiresvalve
1 complaint
Vehicle Speed Controlsprings
1 complaint
Visibilitydefrosterdefoggerhvac Systemfanmotor
1 complaint
Visibilitydefrosterdefoggerhvac Systemrear Window
1 complaint
Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element
1 complaint
Visibilityrear Window Wiperwasherlinkages
1 complaint
Visibilityrearview Mirrorsdevices
1 complaint
Visibilityrearview Mirrorsdevicesinterior
1 complaint
Visibilitywindshield Wiperwasherswitchwiring
1 complaint
Wheelshubcapcover
1 complaint
Wheelsrim
1 complaint