2020 FORD ESCAPE Structurebody Problems

On 7/11/2023, I opened my driver's side door and heard some strange popping sounds I had not heard before, my window would not work correctly either. I got into my Ford 2020 Escape and proceeded to drive home while driving approx 35 miles an hour while making a left turn the driver's side door flew open. The weld on the driver's side door has failed along it exhibits cracks and/or broken spot welds in the left front door at the check arm attachment point in the door assembly. Please see attached photos. There was no warning that the door was not completely shut. The car has been looked at, at the dealership and they have assessed that the failure of the weld Section 501-03 is what caused the problem.

The welds on my door snapped, which is causing a grinding noise and preventing the window from opening. The dealership has told me that I need a new door for my vehicle. My vehicle has less than 30,000 miles.

The drivers door when opening looks like it’s going to rip off at the hinges.

Some 2020-2021 Escape vehicles may exhibit cracks or broken spot welds in the left front door at the check arm attachment point in the door assembly. My door started making a lot of noise when opening it and closing it. Now I can only open my door to a certain degree and and cannot open it all of the way. My window now is not working properly so I can't open it without it getting stuck halfway down. Is very hard to close the window.

At a little over 4,000 miles and less then a year in to owning my car the transmission went out. Now at at little over 36,000 and now the driver door isn't opening easily, and is making a popping noise. This shouldn't be happening with a car this new

In 2021, driver door popped and made grinding sounds when opening. Mechanism inside had broken. Door was replaced under warranty by the dealer, Boucher Ford. Fall 2022, same issue with the driver door. Also started noticing door wouldn't always close completely and intermittent problems with the electric window not remaining closed. Dealer would not help despite only one year since it had been replaced, told me to call Ford.

At 75,000 miles the door spot weld on the check arm bracket failed. The window also will not go down. We now have 85,000 miles and the passenger door spot welds failed.

I was getting out of my car and when I opened my door it sounded like someone had hit my car. I checked to see if there was any damages and there was none. After further investigation I noticed that the spot welds on the driver side door of my 2020 Ford Escape came loose and the door was starting to move freely inside the door. This causes the door to not be able to open all the way. I took my vehicle to the dealership and they kept it for weeks before they told me that I had to have my door replaced and it was going to be $4000. I called Ford and they sent a representative to the dealership to look at it and they did agree to pay 40% of getting it fixed but I still don't have the $2000 to get something fixed that is...

Door check device on the drivers door broke off at the riveted attachment point. Device started making a popping noise followed by a complete failure. Door would not close and window would not roll down or get stuck in the down position. Stopped and had body shop remove door check device.

My 2020 Ford Escape has the reported problem with the door making a popping noise due to a problem with the spot welds on the inside. I have not had an issue with the door coming open on its own and did not know that was a possibility until I read about it in the news today however my vehicle does have the same symptoms as are reported. I was in the process of taking the vehicle in for the other safety recalls on it but had to delay that work due to the door issue.

Spot Welds at door check are starting to crack/fail making a intermittent snapping noise. This is on both front doors. There are 6 spot welds holding bracket on. At this time the ones behind the check on the door is failing putting stress on the other spot welds. Dealer said it out of 36 month warranty so, I would need to pay myself when it completely fails.

2020 Ford Escape - 3 Broken Spot Welds In The Left Front driver Door At The Check Arm Attachment Points In The door assembly. The door swings wide open. Just broken off on their own. Nothing stops door now bc arm limiter is detached off. Can see 3 obvious Welding holes that broke off. Closing door is very difficult bc broken arm is in way. Makes cracking clicking sounds. Window will not go down now either.

Last fall when I stopped at my in-laws and got out my drivers door made a popping sound and I proceeded to close it. When I came back out and got in and went to close it it sounded like a door out of the Addams family. Lot of creaking and grinding. Immediately called the Ford dealership and was told to bring it over first thing the next morning. After [XXX] looked at it he had guessed the spot welds had left go in the door. When he shown the flashlight in the door he said oh no I'm going to go get the body man. I think it has messed up your bracket also. [XXX] came out and immediately looked at it and said oh yeah the spot welds have popped and said it was messing up the bracket. [XXX] said I don't want it to leave we're going...

On May 30th my driver's side door hinge broke and arm fell inside the door, my Ford dealership ordered new door, due to not being able to make repairs, still waiting on 1st door, then on June 27th the passenger front door did the same exact thing, only this time door would not close, had to go to dealership while my wife had to hold door because it was open, we are both elderly and this is dangerous . I contacted Ford relations and because I am barely over the 36,000 miles they said they cannot repair either of the doors..please help..there needs to be a recall under this. I see alot of people filing complaints. Look under SSM50150, THIS IS AN ONGOING, very dangerous problem. Ford needs to be responsible!! It is a flaw in manufacturing , how this happened to both doors within a month of each other..please...

The driver side front door made a creaking sound, could not be opened, and the window would not go down. The internal weld to the door failed.

Drivers side door weld points in the hinge system failed causing the door to fall off the car. Door was repaired by FORD but we have had issues with same door and are not being taken care of.

The initial occurrence was on March 7, 2023. The door suddenly made very loud popping noises when opening and closing the drivers side front door. The window was inoperable because of the door malfunction. I took the vehicle to Borgman Ford on March 8, 2023. They acknowledged that they knew what the problem was and had seen quite a few Escapes with the same issue. My Escape was then scheduled for repair/replacement on March 13-15, 2023. This was a great expense to me.

While opening and closing left front door (driver door) making a popping noise which is now making it difficult to close and open the door. This opposes a safety if I’m not able to open my door when needed. This has started a few days ago so I have not contacted dealership and confirmed with them but I have watched a few YouTube videos regarding others having the same problem and concern. There were no warning lights/lamps present and no prior problems before this occurred.

The door welds came apart with a loud pop. The door would not open or close properly. There was no warning prior to the failure. Ford inspected door and gave an estimate of $1900 to paint and replace the door. Independent body shop inspected and welded new check arm for $700.

The contact owns a 2020 Ford Escape. The contact stated while opening the front driver’s side door the contact felt the door falling off the hinge. When the contact entered the vehicle and attempted to roll down the window, the window failed to roll down. The vehicle was taken to the dealer and stated that the front driver’s side door was defective and needed to be repaired. The vehicle was repaired. On another occasion while opening the front passenger’s side door, the contact heard a popping sound coming from the door. The vehicle was taken to the dealer again and the contact stated the that the door was defective, and that the door needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and stated that a half of the repair cost would be covered. A case was filed. The failure mileage was 38,000.

A week and a half ago, as I opened my driver's side door on my 2020 Ford Escape, i heard a clunking and popping sound. As I examined closer, I noticed that the door hinge limiter was rattling and the hinge pin was moving, along with the sound. I took it to my nearest Ford dealer to get it investigated (Academy Ford, Laurel MD) and they determined that indeed, the welds for the door hinge had broken, ad that the broken part was bumping up against the window regulator, thus the sounds. There was a TSB for this from Ford, covering the same thing, for commercial trucks, but they had also seen this start to happen on Ford Escapes as well. Because I'm still under bumper-to-bumper warranty, my door will be replaced for free, but this car only has 18K miles on it, and it shouldn't be happening at all.

The Driver, left front, door has a bracket that makes a popping noise when the door is opened fully and when it is being closed. The vehicle has not been to a dealer yet for repair. We're in the process of making an appointment now.

Driver door spot welds where hinge attaches to the door has came loose and popping. It was interfering with the function of the window rolling up and down. We used screws to reattach because i was informed when I contacted dealer, they would not cover it because it was out of warranty. It doesnt interfere with the operation of the window now but it is still popping every time you open/close the door.

At about 30,000k miles, began to hear a creak/pop sound when opening and closing the front d/s door. This past weekend, at about 30,075 miles, there was a loud noise when opening and closing the door, and noted that 3 spot welds appear to have popped and pulled through the sheet metal. These held the safety 'check arm' in place inside the door. In researching the matter, I located that you already have this noted (SSM 50150) on vehicles with high usage profiles. I am a regular driver. This is NOT a fleet vehicle. I'm lucky in that the car is under warranty and will hopefully be repaired with zero costs, HOWEVER, this is nothing that any Ford Escape owner should have to deal with, at all, through the LIFE of the vehicle. Furthermore, the same spot welds and check arm apparatus appears to be used on the other car...

The inside wheel boot fills with water and boot liner gets moldy causing breathing issues. It is apparently a known issue and Ford has no resolution. I also have a driver's side window that has issues since the day I bought and all the Ford dealership quick fixes has not resolved the issue. They reset the up/down of the windows and it keeps going out of alignment so that when then window is pushed up it overshoots the sensor and comes back down.

Driver door detached from body by normal opening the door. The window is unable to lower down and the door is unable to be opened and closed. It seemed the door was attached by three small welded spots which seemed unsecured due to the doors natural weight.

The driver side door pops and cracks when opened and is difficult to open and close now. I am concerned that I will not be able to open or close, and if I cannot close my door I cannot put the car into gear so I am concerned that there will be multiple different opportunities to leave me stranded. I have pictures of both driver side and passenger side doors showing that the weld on the driver side door are all broken off. I cannot afford to fix this problem myself and also it is nothing that I have done to this vehicle to cause this problem.

Vehicles driver door check arm failed and it appears to have detached. A loud popping sound can be heard. Occurred at 64,500 miles. No collision and no inappropriate use.

Drivers door began making a clunking/popping/scratching noise when opening without incident or cause. Window will only roll down approximately 4 inches. No warning lamps or messages present. The noise and the metal on metal feeling when opening or closing is getting worse and the door is getting harder to close. I am worried it may fall off at anytime, or if it is repaired that it will be replaced with the same defective materials and will happen again at anytime. It may be inspected on request.

Spot welds broke off of the door limiter. Took it to ford while under warranty at 34,000mi and they could not fix due to mechanics strike. Came back after the strike and was told that since the vehicle is at 36,800 miles they would not cover it, even though they had info that I was there before the warranty ran out. They did remove the part so it would not break the glass but it left the door sagging and out of alignment.

The check arm door makes a strong creaking/cracking sound as the door is opened and closed. This is believed to be due to cracked spot welds in the check arm assembly. It creates an inability to roll down the window all day and I fear further damage if this is unable to be fixed through a recall.

At around 66,000, I opened the driver's side door and noticed a popping sound when the door opened wide. I investigated a bit and noticed the door welds were cracked. The workaround was to only open the driver's side door slightly when entering and exiting. Then the driver's side window began behaving erratically. It could lower slightly but then may roll back up or roll all the way down without human intervention. Then, if it was lowered, you may have to help guide the window back up to the top using the button and pulling the window upward. I do not know if this issue affects the integrity of the door, and if it is at risk of becoming dislodged. I took it to Ford who wanted to charge me to replace the door, which I have not yet done. There is a communication number and an NHTSA ID number,...

Door guide hinge failed where the guide hinge is "welded" (glued) to the internal frame of the door, causing the door to sometimes not to close, window to stop lowering, and inoperable lock. Shockingly not covered under warranty

Drivers door started making grinding noise when opening and shutting. Found all six spot welds broke. Car has less than 29000 miles on it and just out of warranty. Dealer said Ford wants the door replaced. Cost me 1,880.00 dollars to replace. Highway robbery!. [XXX] INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

Driver side door will make a loud clank everytime you open the door as if it is coming off the hinge. The driver side window will no longer go down properly. The driver side door lock won't open with the key fab but the key only. I took it to ford to be fixed under warranty and they tried to say it wasn't their problem and it isn't covered. They said it was in an accident and it wasn't.They said I had to have the whole door welded back together. I have seen numerous people with this same problem on the same 2020 escape. Are our doors falling off gonna be enough of a safety issue? This started last month.

Spot welds failed on left front door at door check arm mount. This allowed damage to the door and window mechanism and also prevented the door from closing. See SSM 50150.

Front Driver side door, door check is broken. Issue identified by dealership after taking it for evaluation. Per dealer, entire door needs to be replaced.

drivers door started making a grinding metal on metal noise and no longer able to lower drivers window. took vehicle to local ford dealer for known recall and mentioned problem to service writer. 30 minutes later was told to pick up car drivers door problem requires door replacement by a collision shop for broken welds in door and recall part is back ordered 2-3 months. Googled door problem and see it is a well known manufacturing defect in this model. Problem makes it difficult to pay tolls, use a parking ramp, or anything that requires opening window without exiting vehicle.

I heard a series of loud pops coming from the vicinity of my driver door hinges, while inside the vehicle with the door closed, over the course of several days. I could not identify exactly where they came from until the driver door stopped operating properly. Upon inspection I could see several small holes in the front inside edge of the driver door and after comparing them to the passenger side door they were clearly the location of spot welds holding the check arm inside the door. I took the vehicle to the dealer and was informed that they expected me to pay out of pocket to repair this obvious material defect. I then contacted Ford Customer Relations and was again informed that Ford would offer no remedy for this problem. The complaint number assigned by Ford is CAS-42808154-Y3S6L2. This is a clear safety concern because my driver door no...

The inside run channel which holds the "check strap arm" on the driver-side door has broken loose from the welds. The door would barely open which is a potential safety concern should someone need to exit the vehicle quickly in an emergency. This is the same issue reported in SSM 50150. Ford should issue a recall as this is a widespread issue with this model as reported online by customers and in SSM 50150.

The door weld on drivers side door cracked and became unwelded and door will only open partically and win dow does not operate to go down SSM 50150 - 2020-2021 Escape - Cracked Or Broken Spot Welds In The Left Front Door At The Check Arm Attachment Points In The Door Assembly Some 2020-2021 Escape vehicles may exhibit cracks or broken spot welds in the left front door at the check arm attachment point in the door assembly. The door assembly and door check arm replacement is the appropriate repair for this condition. Refer to the parts catalog and Workshop Manual (WSM), Section 501-03 as required to complete the repair. For claiming, use casual part 7823552 and the applicable labor operations of Section 12 and 13 of the Service Lab Took to McRee Ford and they stated not covered under extended warrant and I have to pay over 1100.00 to...

I opened the driver side door after returning home and heard some kind of popping sound, kind of like something in the door was catching on something else and then I opened the door more to see three holes on the door near the middle hinge. I opened the door all the way to get out and am now unable to close the door because the hinge is completely broken. I googled it and have seen other people have this same issue from only opening the door. I have no idea how to even close the door.

Driver door suddenly began making a very loud sound when opening and shutting as if the hinge is going to break.

Drivers side door popping from doorwell due to broken arm.

The drivers side door hinge broke and the window no longer rolls down. When I took it to the dealership they told me the weld on the hinge broke, that it was not covered under warranty, and that I would need a whole new door. It is the middle hinge that stabilizes the door and stops the top two hinges from becoming damaged. My door is still functional (despite making a very loud popping noise when opening) but the first time it gets opened too hard or far the top or bottom hinge is going to bend. This will result in the door not being able to latch correctly or at all. If it does latch there is a chance it doesn't open if they hinges are bent. They did not diagnose the window. Upon looking online this is a common issue with 2020 Escapes. The part (hinge) did not...

Broken Drivers side Front Door Check Arm Attachment. Door made a popping sound and dealership states that it is a common problem with this model. This happened without accident or unusual circumstances.

In March my driver’s side door starting popping or squeaking. I thought my door needed oil. I didn’t call the dealership because was going on vacation and was going to get it oiled when I returned since my car would just be in the garage. I came home mid April and it was much worse. I was finally able to get in and told it is SSM50150 and that the weld broke and my door needed replaced. My car turned 3 years old on April 11th ( under 31,000 miles), so since I was two weeks past my warranty, it wouldn’t be covered and would be about $3500 to fix. In addition, I tried to use my lift gate to put something in back a few days ago, and it went up and came slamming down nearly in my head. I rarely use the back and am not sure when...

On 04/18/2023 around 8pm, I drove to a local Dollar General and parked my car. Once parked I opened my driver door to get out and heard a popping noise and the door felt weird when opening. I thought for a second something was caught in the door causing it to sound that way an cause difficulty opening. After looking and not seeing anything caught in the door I got out of the car and went into the store. Upon returning I opened my driver door to get in and the door felt stiff opening and you could hear the loud popping sound still. I got inside the vehicle and closed the driver door; however, closing the door was difficult. I called my mom, who works in a Ford dealership's service department, and told her what was happening while I drove home. I put her on speaker phone as I...

Drivers side door will not shut due to spot welds failing which causes the door check assembly to come off the inside of the door.

The spot welds where the check arm bracket attaches at the left (driver's) door failed, causing the internal bracket to detach. Once the bracket was no longer attached to the door, any attempt to close the door was met with resistance. Instead of the check arm receding into the door, the act of closing was trying to have both the check arm and bracket recede into the door; the bracket was at risk of damaging the window mechanism. In order to close the door, I have cut the check arm and removed the bolt that attached it to the car; leaving the small portion of check arm with the bracket to drop in the door slightly. Failure of this part is a safety risk to the driver, as it holds the door open; any gust of wind or even gravity will close the door unexpectedly on a person trying to...