2021 FORD EXPLORER Power Train Problems

The startrover run clutch or whatever went out and they said it was bumper to bumper, not powertrain warranty! Don’t make any sense to me , the starter has to dtart everthing for there to be power and it’s attached to everything that’s powertrain related!

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was made aware of the issue and confirmed that parts were not yet available. The contact had not experienced a failure. Parts distribution disconnect.

P25B4- TURBOCHARGER/SUPERCHARGER WASTE GATE (A) STUCK CLOSED P0299- TURBOCHARGER/SUPERCHARGER UNDERBOOST POWERTRAIN AND 4-WHEEL DRIVE IN-OPERABLE, TURNED ON VEHICLE TO DRIVE AND IMMEDIATELY THREW THE TWO CODES ABOVE. FORD SAYS THIS IS NOT A COVERED ISSUE.

The contact owns a 2021 Ford Explorer. The contact stated that while reversing, the vehicle suddenly shifted into park, after which the vehicle went into LIMP mode. After restarting the vehicle, the vehicle was unable to shift out of park and displayed the "Automatic Emergency Braking Unavailable" message. The traction control, start-to-stop, and hill start assist warning lights were illuminated. The vehicle was taken to the dealer, who was unable to duplicate the failure. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 30,500.

The contact's daughter owns a 2021 Ford Explorer. The contact stated that while his daughter was driving from a complete stop in a parking lot, the vehicle stalled. A message indicating a transmission failure was displayed. The vehicle failed to restart and was towed to an independent mechanic. The vehicle was not diagnosed and was towed to the dealer to be diagnosed. The dealer informed the contact's daughter that a diagnostic test cost would be charged because the vehicle was out of warranty. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 46,000.

The contact owns a 2021 Ford Explorer. The contact stated that while attempting to accelerate after coming to a complete stop, the vehicle briefly lunged forward. The vehicle returned to normal functionality, but the failure became a regular occurrence. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 23V675000 (Power Train) the VIN was included but parts were not yet available. The manufacturer was not notified of the failure. The failure mileage was 15,000.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 21V735000 (Back Over Prevention), 22V255000 (Power Train), and 23V675000 (Power Train) however, the parts to do the recall repairs were not yet available. The local dealer was contacted and determined that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue and confirmed that parts were not yet available. The contact had not experienced a failure. VIN tool confirms parts not available.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V635000 (Power Train) however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue and confirmed parts were not yet available. The contact had not experienced a failure. VIN tool confirms parts not available.

UNKNOWN My rear axle bolt may fracture. and this repair still has not been done. and Ford doesn't know. when the part will be in, I'm in fear. for my safety.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact stated while driving approximately 60 MPH, the vehicle started to vibrate. The contact stated that there were no warning lights illuminated. The contact stated that she drove the vehicle to a dealer and was informed that the failure could not duplicated. The vehicle had not been repaired. Additionally, the contact stated that when the vehicle was shifted into park(P), the parking brake automatically activated, and the contact did not manually set the parking brake. The failure mileage was approximately 28,000. VIN tool confirms parts not available. The contact took the vehicle to recall repaired and...

Vehicle loses power while on freeway when 4WD, Pre-Collision Assist, Hill Start Assist, and other warning messages display. Vehicle lost power approximately 5 times while registering message, but messages have displayed approximately 40-50 times in the past week before being services. Vehicle dealership repair facility inspected and diagnosed a bad 4WD module.

I bought the car in 12/21/21 brand new from Hopkins Ford in Illinois drive the car just for work and school, we serviced the car and well mantained with all needed services around 1000 miles I start noticed lots of clunking noises coming out of the car right after exit the vehicle and took it to 2 diferent ford dealerships and they said was normal, which wasn't. kept driving the car I had also an issue with the panoramic roof having leaks and wasn't fixed too, around 15000 miles start noticed delay on the transmission when moving from park to reverse and also a very loud clunking noise , when moving from reverse to drive noticed de delay and and pull when the transmission engaged to drive, I use the highway around 1 time a week and noticed loose of power when accelerating so I decided to take it to...

The contact owns a 2021 Ford Explorer. The contact stated that upon starting or while driving the vehicle, the front camera screen image was black or gray before going blank. Additionally, the navigation system was inoperable. There were no warning lights illuminated. While driving at undisclosed speeds, the transmission was slipping. The vehicle was taken to the local dealer, where it was diagnosed that coolant had intruded into the transmission. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 50,000.

While driving on a freeway on Sep 15th 2023, wrench light showed up and immediately vehicle speed dropped from 65 to 30mph. This is second time this issue has happened and luckily my family survived accidents. First incident occured on Aug 13th 2023, after which i towed my vehicle to dealership. They repaired and said its safe to drive now. But issue is recurring. Please help me on this as I am reporting this issue second time on NHTSA. I reported first incident also which happened on Aug 13 ,2023

I bought a new Ford Explorer XLT in 2021. I was driving with my kids on highway 101 at 70mph on 08/13/2023, wrench symbol came up and car speed immediately dropped down from 70mph to 30mph. Luckily the driver behind was very attentive and an accident was avoided and we were saved. After that car went into limp mode and had to be towed away. My car just have over 13k miles on it and is under every warranty. This wrench warning lamp came once on 07/31/2023 without impacting vehicle speed. I took the car to Ford dealership for inspection on 08/01/2023. After 3 days of inspection they said some sensor needs to be replaced which they don't have in inventory and will call me back when it is available. They handed over car to me telling it is totally safe to drive as they don't see any issue with...

This vehicle has a major defect and is unsafe to operate. The rear differential has only 1 rear bolt and is completely inadequate for the performance and duty of the car. It can break and cause gerat injury or death if it fails. It puts anyone operating and in the car at great risk of injury or death if the only remaining rear bolt breaks, dislogding the drive shaft and half shafts in catastrophic failure. I have had the vehicle inspected and compared to the 2020 Ex ST which has 2 rear bolts and my 2021 only has 1 rear differential bolt. This is a major defect and major safety concern. Lets not wait for someone to get injured or die. Thank you. [XXX] INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

The recall that was previously issued for this issue was removed by the dealer because of 'many complaints from owners about the software fix'. The dealer told me that Ford was working on it and they would update later. However, you, on this website, will list this vehicle as 'recall completed'. Not sure why the disconnect. Also, for this vehicle, the rear subframe bushing failed last fall and was replaced under warranty. This bushing has failed again and I have an upcoming appt to have it fixed. This issue MUST be addressed by NHTSA as this is a severe safety issue that you are NOT pushing Ford hard enough to address. For 2023, Ford is producing 'some' Explorer ST models with the two bolt system (that is not under this recall), however, some are still being produced with the one bolt. The 2021-2022 models were, mostly, all made with the...

Numerous times over the recent 2 months, I have experienced different issues with my 2021 Ford Explorer. The vehicle was purchased used in 2022 with less than 10,000 miles on it. It currently has 36k miles. When the vehicle is stopped but in drive and then accelerated to merge into traffic, the vehicle stalls and will not engage. The accelerator has to be pressed repeatedly to get the vehicle to begin moving again. This can take anywhere from 2-3 presses and 10-20 seconds. This creates a hazard for moving traffic and a safety issue. This occurs repeatedly with no warning beforehand. The vehicle has no lights to reflect an issue. Additionally, while the vehicle has been parked and shut-off, the electronics will turn on. On two separate occasions, the lights have turned on on their own and the radio has done the same; there was nobody in the car either....

I had my suv service recall done on 6/04/22 for rear axle bolt fractures. When I got to driving my suv the transmission was acting funny, it was shifting up and down different than it was. So I took it back , and they said it had to get use to my driving. So it seemed ok in a couple of days. Then all of a sudden I was at a stop light one day and it wouldn’t shift out of first gear.so we pulled over to a parking lot, we went in and had lunch, after lunch we tried driving it and it seemed fine. And it was ok until about 3/08/23 when we were almost got home from a shopping trip when all of a sudden it just started making noise and acted different shifting. So I took it to my ford dealer,I asked them to look at...

After receiving a Ford issued recall for a potential rear axle bolt fracture, the dealer reprogrammed the PCM per Ford's reported repair solution. After this PCM update, the vehicle would randomly slam to a complete stop while driving. It happened several times with 3 different drivers (myself, my wife, and my son), each happening at 30-35 mph or less. It was usually preceeded by an audible clicking sound, but not always. We took the vehicle to the dealership several times, but they said they were not able to reproduce the issue, and continually returned the vehicle to us despite our grave concern for high risk of crash and injury. We even contacted Ford's customer service and legal departments several times, who ultimately refused to allow us to continue using a loaner vehicle and demanded that we return the loaner and retake possession of our Explorer because they said they had...

Car rolled down driveway while in park three separate times. Could have killed someone.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 22V255000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

At 13,000 miles this New vehicle started smoking blue gray smoke on startup I have videos. Yes the Dealer reproduced the problem. The dealer stated that both turbos were defective and leaking oil into the hot exhaust on both sides of the engine which could have lead to a fire and endangered our lives. The dealer removed the engine and transmission from the vehicle in the process broke numerous bolts and repaired with inferior quality parts.after four attempts to pick up the car hoses were left loose and short on antifreeze and Turbo boost hose fell off,now there is a antifreeze burning smell and a rough idle. There were no warning lights or messages. This car was meticulously maintained since brand new I have all records to back up . Ford Corporate has just denied a buy back request and said I don’t qualify for state Lemon law after 2...

The transmission hesitates for several seconds and shifts hard when being shifted into reverse. The dealership has made one repair attempt already.

Vehicle developed a clicking noise when accelerating/decelerating. Noise also present when switching between drive/reverse. Ford dealer found that driveline was flexing. Closer inspection revealed that the bushing for the single bolt rear subframe mounting to rear differential was broken. Had this not been caught, the bolt would have broken releasing the rear driveline from the structure of the vehicle. The 2020 Ford Explorer ST had two bolts that connected the rear diff to the rear subframe. In 2021-2022 Ford changed this to a one bolt design. This triggered the current recall for the 2021-2022 in which the 'fix' was to apply the emergency brake if the bolt broke. On the 2023 Ford Explorer ST model, Ford has returned to the two bolt design used in 2020. Photos uploaded.

Rear subframe bolt bushing broke. (See existing recall for the rear subframe bolt breaking). This vehicle had recall performed which actually didn't address the engineering shortfall from Ford using the wrong, lighter duty, subframe on the ST model. This subframe only has one bolt holding the rear diff to the subframe. The 2020 model had two bolts, as do all MY of the Lincoln Aviator. While Ford is fixing this under warranty, using the same subframe will not fix this issue. Result will be that the bolt may break or the bushing may fail. A broken bolt will result in the drive shaft disconnecting while driving, loss of acceleration, potential wreck from drive shaft hitting ground at speed.

Numerous times no response when pushing gas pedal no acceleration when vehicle is in electric and switching to gas.This a Hybrid vehicle. I can't let my wife drive it. No warning lights come on. The recall for rear end states if the bolt fails the drive shaft and rear axles could move out of alignment and cause an accident .....yet they refuse to replace it.

My Explorer ST has the issue of having the incorrect rear subframe for the high-performance engine with only one bolt holding the differential to the rear subframe. I have talked to all of the Ford dealerships in my area. They said that this is a problem, but Ford has not provided a solution or any timeframe to fix this major issue. Another example of Ford not caring about their customers and putting profits ahead of safety. Why did they think that they could get away with installing incorrect parts for the four-cylinder engine on a vehicle that develops substantially higher HP and torque. This is my first and last Ford product I will ever buy. Why doesn't the NHTSA force Ford to fix this potentially dangerous issue.

Ford has started a recall for vehicles with a single bolt in the rear differential mount. This is in reference to the roll away issue as their calling it. Some people have recieved notice for this and others have not. My production date is listed as 8/21. Which I believe is in part of the recall. Even if not this vehicle has only one bolt in the unit and not 2. Which is part of the recall issue.

The contact owns a 2021 Ford Explorer. The contact stated that he had received a recall notification for NHTSA Campaign Number: 22V255000 (Power Train). During a routine maintenance check, the recall was serviced; however, upon return of the vehicle, the brake pedal was depressed to the floorboard with the parking brake fault, uphill assist, and ABS warning lights illuminated. The contact also stated that while driving at various speeds, the brake pedal hardened and the vehicle failed to stop as needed. The contact's wife called the dealer and was informed that there were 5 other vehicles that had experienced the same failure. The contact attempted to reach the manufacturer but was unsuccessful. The vehicle was not repaired. The failure mileage was approximately 37,000.

My 2021 Ford Explorer should be included in safety recall NHTSA 22V255, Ford recall 22S27, Ford Program 22N06 My vehicle[XXX] was built in September 2021. Ford identified to NHTSA that Explorer vehicles built between June 4 2020 to November 10, 2021 were affected. My vehicle was built during that period. My vehicle has the V6 engine with AWD powertrain. My vehicle has the 52T trailer towing package. Trailer towing will put additional load on the powertrain and the rear axle mounting bolt. The bolt may fracture while towing the trailer leading to a serious injury and personal property damages. I have not received the recall letter from Ford. All letters were supposed to be sent by June 2022. Ford will not include my vehicle in the recall at my request. Ford will not apply the PCM update to automatically engage the electronic parking brake every time the vehicle is shifted...

I recently had the recall addressed at my local Ford dealer, Performance Ford in Randolph, NJ. Ford is only allowing dealerships to reprogram the parking break to engage whenever the vehicle is placed in park. If the axle bolt were to shear, it would disengage, allowing the vehicle to roll in park. This remedy does not adequately address the underlying issue- which was the fact that Ford’s Chicago mfg facility used a part designed for the 4-cyl engine power train, not the 4 bolt design required in the Police Interceptor and Explorer ST versions. The police version will be getting the parts upgraded while consumers are left with a band-aid solution. NHTSA should force Ford to address the issue- which is an inadequate bolt configuration for the HP/Torque output of performance version Explorers. This is a safety hazard as the bolt can snap while in use, disconnecting the drive axle...

Our 2021 Ford Explorer Limited was purchased in December of 2020. It currently has been driven only 6,900 miles. Our apparent transmission problem has occurred three times so far. 1. On 27 June 2022, I experienced the first problem. While turning left on to a four-lane city street, which is largely flat in that area, a loud grinding/ringing sound occurred. Right in the middle of the four-lane street, the transmission dropped into neutral. It scared the crap out of us. We could have been hit by oncoming traffic. I brought it to a stop, then shifted to park and then into drive. We drove away normally as if nothing happened. 2. On 28 July 2022, after having the "bolt failure" recall completed (22S27/22V255/22N06), the transmission again made the loud grinding/ringing sound immediately after accelerating from stopping at a city street intersection. The road grade has a slight incline in the...

The car is struggling to switch gear and loosing power. While I am driving

My vehicle is throwing alerts about a power train malfunction. It reduces speeds by it self attempts to loose all power when having issues and the transmission feels like it is slipping or not shifting into gear. This has now happened on multiple occasions.

While driving vehicle, reduced engine power occurred resulting in the vehicle being unable to safely maintain highway speeds. Once safely on side of roadway, vehicle lost all engine power and would start. Vehicle had 11,049 miles on it and had been properly maintained. Attempts to start vehicle were unsuccessfully and engine sounded like internal components had failed (like a bag of rocks inside the engine). Vehicle was towed to Ford dealer in East Peoria, Illinois for examination and repairs. Excessive metal shavings were found in the oil filter and it was discovered internal engine components had failed, causing catastrophic engine failure. Engine block was replaced. Dealer was provided all previous maintenance records to show that the vehicle was properly maintained.

The contact owns a 2021 Ford Explorer. The contact stated that while the transmission was either in park(P) or drive(D), the vehicle independently rolled away without warning. The contact stated that he forcefully depressed the brake pedal in an effort to stop the vehicle. The manufacturer was notified of the failure and transferred him to the NHTSA. Upon investigation, the contact discovered NHTSA Campaign Number: 22V255000 (Power Train) which he linked to the failure. The vehicle was not diagnosed or repaired. The failure mileage was approximately 10,000.

Feedback on Manufacturer Recall Number 22S27, NHTSA Recall 22V255 Allowing Ford to reprogram the powertrain control unit (ECU) on this vehicle so that the vehicle applies the emergency brake whenever the vehicle is placed in park in order to prevent the vehicle from rolling away if/when this one bolt breaks on the rear differential is NOT sufficient. The 2020 MY Ford Explorer ST/Plantium models have two bolts attaching the rear differential to the rear subframe. The equivalent 2020-2022 Lincoln Aviator also has two bolts on this part. The issue is that Ford ran out of the correct rear subframe parts and substituted a part for a lower powered powertrain, or this was a cost cutting measure gone bad. Cross referencing Ford's own parts numbers with the VIN shows the incorrect rear subframe installed at the factory. NHTSA should require Ford to properly and securely attach the rear differential to the...

Ford safety recall 22S27 dated April 19, 2022 DOES affect my car and I just called Ford corporate and they DO NOT confirm that my car should be on the recall list. I have visually inspected my car and I do have the improper 1 bolt, rather than 2 bolt design installed on my car. If the bolt breaks, my car will be disabled wherever this happens without warning. This can cause an accident and I do not understand how Ford is not at least including me on the recall list. The only way to fix this issue is to replace the axle structure with the 2 bolt design.

The contact owns a 2021 Ford Explorer. The contact stated while driving at 50 MPH, the vehicle started to hesitate as if the transmission was slipping. There were no warning lights illuminated. The contact drove the vehicle to an unknown dealer where it was diagnosed that no issues were found. The manufacturer was notified of the failure. The failure mileage was approximately 11,100.

The contact owns a 2021 Ford Explorer. The contact stated that while driving at various speeds, the transmission would suddenly downshift or upshift erroneously. Additionally, while operating the vehicle a grinding sound was present while the transmission was shifted into drive with a chemical odor inside the cabin of the vehicle. The cause of the failure was not yet determined. The local dealer and manufacturer were notified of the failure. The failure mileage was 7,500.

The contact leased a 2021 Ford Explorer. The contact stated while driving approximately 25 MPH, the vehicle accelerated independently. The contact stated that five minutes later the vehicle went into safety mode and the vehicle failed to move. The low battery message was displayed. The vehicle was towed to the residence. The contact called the local dealer but, the vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 7,600.

The transmission in the Ford Explorer failed on June 28th. This was noticed by observing the vehicle struggle to shift gears, and sometimes failing to shift at all resulting in extremely high RPMs. It also resulted in rough transitions from Park to Drive, combined with lurching forward suddenly. The vehicle is currently awaiting service at the Ford dealership, which was originally scheduled for June 29th. Upon notification to the dealership (where vehicle was purchased) of a transmission issue, the dealership moved the appointment to July 6th, thus encouraging me to drive a dangerous vehicle until then. During the next couple of days, the car intermittently exhibited both check engine and service lights, but neither consistently. It also produced another alert which automatically put the car into park from drive. Once the car turned off and back on, the alert did not repeat. The car was then taken to a separate...

I NOTICED TRANSMISSION FLUID ON THE GARAGE FLOOR. MARCH 27,2021. DROPPED THE CAR OF AT THE DEALERSHIP WHERE I BOUGHT THE CAR. 2021 FORD EXPLORER ST WITH 2120 MILES I PURCHASED ON JANUARY 30, 2021. PROBLEM WAS DIAGNOSED AS LEAKS AT THE TRANSFER CASE SEALS ON THE TRANSMISSION OUTPUT DRIVE TRAIN. THE BOOTS WERE LEAKING TRANSMISSION FLUID. THE TRANSFER CASE NEEDED TO BE REMOVED AND THE SEALS REPLACED. THIS RESULTED IN WAITING 6 WEEKS FOR THE PARTS TO BE DELIVERED AND 1 WEEK MORE TO REPAIR AND INSTALL. TODAY I STILL DO NOT HAVE MY CAR BACK. WEEK 7 WILL BE NEXT WEEK WHEN COMPLETION IS ESTIMATED TO BE .

I PURCHASED A FORD EXPLORER ST 2021 IN NEW YORK FROM CITY WORLD FORD ON BOSTON RD IN THE BRONX ON APRIL 22, 2021 AT APPROXIMATELY 9:37PM. I TOOK MY CAR HOME THE SAME SAME DAY. THE FOLLOWING DAY (SECOND DAY) I STARTED EXPERIENCING A PRE-COLLISION ASSIST NOT AVAILABLE AND POWERTRAIN MALFUNCTION/REDUCED POWER LIGHT ON MY DASHBOARD AT 12:49 PM. THE CAR BEGAN TO JERK AND FELT LIKE IT WAS ON AWD MODE. THE GAS PEDAL WAS HEAVY AND DIFFICULT TO DRIVE WHILE I WAS ON THE HIGHWAY WITH MY CHILDREN. I STARTED TO SMELL FIRE COMING FROM THE INSIDE OF MY CAR. ONCE I STARTED EXPERIENCING THOSE PROBLEMS FROM MY CAR I IMMEDIATELY PARKED THE CAR. I IMMEDIATELY CALLED THE DEALERSHIP DIDN'T GET AN ANSWER SO I DROVE TO THEM PERSONALLY AFTER I LET IT COOL DOWN FOR A COUPLE OF HOURS. I EXPLAINED THE PROBLEM I EXPERIENCED WITH...