2021 FORD EXPLORER Structurebody Problems

Recently purchased a vehicle that had just previously got a recall 23S55 3 weeks prior. Upon receiving the vehicle there was a slight clicking noise when going into gear. i took the vehicle to a ford dealer and they investigated the recall remedy was installed improper from the dealership and the vehicle was unsafe to drive the rear subframe of the car moves and has free play which made is very unsafe to drive . . While calling the dealership back that did the recall work they refused to take responsibility . i then put in a repair order through ford and they denied repairs for the recall mishap . I am being stuck with a $3500 bill for a recall that was installed improper.

Dashboard not attached to frame. Clips intended to attach dashboard to frame are defective (cracked in half). Air bags may be affected (either won't deploy or will deploy on their own). Service Dept. at Ford dealership says this is the first case they've seen and repairing it would cost $$$. This vehicle has been regularly maintained and has 0 history of accidents. It is unknown if this defect has existed from the date the car was purchase(or earlier).

Roof window cover/headliner has come loose and is impeding full vision to the rear of the car while the headliner is retracted.

The chrome on the window switch on the passenger side is peeling and cut my finger while using it.

I was backing out of my driveway and a whoosh of water came pouring into my trunk from my roof of my car. When I took it to the Ford dealership they took the headliner down and found that the drains for my sunroof were clogged and caused the leak. They found that the headliner had mold growing on it. This is currently not a recall issue yet but I believe it should be or should be considered a default from Ford, (my warranty expired a couple months earlier). After speaking with the maintenance manager at Ford, I have been informed that it is not uncommon that the sunroof drains get clogged and this is something that should be checked or cleaned out periodically. With that being said- my 3 year old vehicle has only been maintained at a Ford dealership during its life. I go every 3-4 months and...

The panel next the windows on both sides are cracking. The dealer said they need to be replaced on my dime. After doing a search for this problem, it appears that this is a common problem. It appears to be an issue with the seal and hot/cold weather creating the issue.

I was driving and hood flew up and hit the windshield and caused it to cave inward despite hood not being popped since April. Dealership confirmed that hood was not popped that day according to censors and codes that were seen. I was unable to see and it could have caused a wreck and serious injury or worse the windshield almost fell on me and into my car with my one year old baby. Dealer confirmed latch was never popped. Therfore resulting in a malfunction with the hood. Vehicle has been inspected by dealership service center. No, there were no signs or indicators prior to the incident. The indicators did not illuminate until test at the dealership although they did not the day of the incident (confirmed by dealership service department)

Roof trim blew off. Moon roof- yes Luggage rack- no Driver side

When driving at low speed, every uneven thing in the road surface creates a low resonating frequency sound (deep base) through out the cabin.

Both rail roof luggage racks on roof are loose. Flap at high speeds. Ford advises it's not covered.

Front windshield cracked n has expanded along the very bottom in the dark black area n spread up into clear glass for no reason whatsoever. Never heard a rock or anything else hit. One day it just started a small looping crack.

2021 ford explorer exterior windshield trim is loose and has been shown to come off while driving. it is also causing a wind noise inside of the vehicle while in operration. No warnings shown. Link below shows issue and repair guidelines. https://www.tsbsearch.com/Ford/22-2021

I'm writing to you to relay a serious safety issue that started with the 2021 Explorer ST manufacturing processes. When Ford designed the new Explorer ST, the rear subframe was engineered to allow the rear differential to be attached with four bolts (Attachment-A). This was needed to properly secure the differential in light of the ST motor putting out more horsepower than their other models. My 2020 Explorer ST had the correct subframe with two bolts (Attachment-B.) At some point during the manufacturing of the 2021 ST models, Ford started using base-model Explorer rear subframes that contained a single bolt (Attachment-C) on the rear portion of the subframe. This was likely done due to the global shortage of parts and materials that most automotive manufacturers encountered. The results were predictable, and many users in Explorer discussion groups have reported the single-bolt shearing off, dropping the differential and damaging the rear...

On October 25, 2021; my wife and I were driving across country when we experienced a blow-out at 75 MPH in New Mexico (about 80 miles west of Amarillo. The blow-out was caused by body cladding, which came off the right rear door of our 2021 Ford Explorer - apparently attributable to 19+ MPH desert cross winds at highway speeds of 75 MPH. The trim lodged in the right rear wheel well; slicing the tire and cutting a gash from the aluminum rim. We had to get to California for a scheduled closing on our new home and were therefore unable to stay in Amarillo or Albuquerque for the three days required to receive a matching rim and tire, so I had a nearby tire store install a wheel of a different size with an offsetting tire size to approximate the circumference of the stock wheels and tires. Ford has...