2020 FORD EXPLORER Power Train Problems

The exhaust leaks constantly and ford can’t seem to fix it. Been multiple times in the shop and all they say is it’s suppose to leak soot and make a fluttery sound. Three documented cases of it at the shop for exhaust leak and I’ve finely gave up because multiple dealerships refuse to acknowledge the issue and state it’s weep holes but weep holes are at connection joints. The smell of exhaust from start up or in tight confined spaces allows the exhaust to creep back into the car if windows are rolled down. Also the sound is embarrassing

While driving, vehicle gave Powertrain malfunction, downhill assist unavailable and Pre-collision warning system unavailable faults. The vehicle then came to a stop and would not move. Turning the ignition off and on allowed the vehicle to be safely parked in a nearby parking lot.

With regular service and no warning, my transmission has failed at 83k miles. The 10r60 transmission is a known issue for Ford, as they have set out TSB to the dealerships and GM has recalled the same transmission, but Ford has failed to do so. Regardless of the fact that my family, husband, and I have been loyal Ford/Lincoln customers for the last 15 years, they are not willing to do anything to help with this very costly repair.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the transmission was shifting hard. While driving uphill, the transmission failed to properly shift into gear. The transmission was slow to respond while shifting gears. There were codes and warning lights related to the power train and pre-collision assist. Additionally, the powertrain, Hill Start Assist, and pre-collision warning lights were simultaneously activated and then deactivated. The TPMS warning illuminated and eventually turned off, and then became illuminated. The tire pressures were checked and were at proper inflation levels. The contact stated that the failure was possibly related to NHTSA Campaign Number: 25V239000 (Power Train). The contact called the manufacturer and discussed the related recall on the 2025 Ford Explorer and was referred to the NHTSA Hotline to report the failure. The local dealer was contacted about the malfunction and informed the contact that...

At approximately 30k miles (but after the 5 year warrantee had expired) the car started giving warnings about the brake system failing even though the brakes worked properly. Shortly after that, and without any warning indicators on the dash, the car began jerking when applying the brakes and down shifting at 35 mph. In the 4 months since the problem started, the jerking has become violent and other issues have begun. It also jerks when downshifting at 25 mph occasionally. It has a problem upshifting in gears 1-4, especially (but not only) when accelerating quickly. It seems that the gears are slipping. The engine revs higher because the gears are not properly shifting. My 18 month old child, my wife, and I have been put at risk driving in a vehicle that fails to shift properly accelerating through intersections and stopping at intersections. Both a Ford dealership and an independent...

Transmission failure & clutch needs replacement. Vehicle started hard shifting at low MPH.

In June of this year, with about 82,000 miles I began to experience a clunk felt through the vehicle while slowing down from @35 mph upon the downshift. The clunk was more noticeable under braking, i.e. approaching a stop light. This went on for a few days growing more frequent and noticeable. On June 30th, 2025 I dropped my Explorer off at my Ford dealer's service department. The mechanic test drove and confirmed my experience. They also found that the transmission fluid had a burnt smell and some debris. Their testing turned up codes P1783 and P028 indicating an overtempt condition. I’d offer that at no time did I see and sort of dashboard indicators of any trouble. I’ve never pulled a trailer, modified the engine intake or exhaust systems, or had custom engine tunning performed. It’s a completely stock Explorer ST. My recourse was to pay $8,529.63 to replace...

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle hesitated while attempting to shift gear. There was no warning light illuminated. The vehicle was taken to an independent mechanic but was not diagnosed or repaired. The contact was referred to the dealer for additional assistance. The vehicle was taken to the dealer, where it was diagnosed, and the contact was informed that the transfer case had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline for assistance. The approximate failure mileage was 46,894.

When my vehicle reaches 60 mph the back end of my vehicle begins to sway excessively. Something may be wrong with the axle. It’s actually very frightening. Also, when my vehicle is running, I feel a slight puttering and then it quickly goes away as if somethings going on with the fuel pump. Lastly, my rearview camera sometimes looks a little blurry. I did take my vehicle to team Chevrolet in Swansboro, North Carolina where I purchased the vehicle. They stated something is going on with the axle and sway bar.

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed the transmission was slipping and the vehicle was slow accelerate. The vehicle lost motive power. Additionally, the contact stated that the RPM was high while driving at low speeds. No warning lights were illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the transmission. The contact was informed that the transmission needed to be replaced. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 19,000.

2020 explorer Transmission needs to be rebuilt due to transmission failure. Hard shifting that causes car to jerk dangerously. Decreased ability to gain speed due to delays and inability to properly shift though gears. Issues started on April 2025 and have continued to get worse. Care only has a little over 36000 miles on it. It was bought brand new November of 2019. Car is currently at ford dealership being worked on but this is a known issue with the transmission on 2020 models. This should be covered at no cost to me but here I am stuck paying for most of it.

With no previous problems, over the course of the past two days the transmission has begun to hard and delayed shift in multiple gears between 10 to 75 mph. When slowing down to go through tolls this morning, as I accelerated, there was a sudden loss of power transmission and a loud rattling sound. The engine would rev in this case. I had to coast for about 150 ft before I regained control of my speed. Once I was slowing down to take my exit to get to work and wait at the light, when I attempted to accelerate to go through the light, I experienced another loss of power. However, this time the engine would not rev. Once in the intersection I was moving slowly. Had this happened (loss of power) while I was in the intersection or through the toll and someone was behind me accelerating, I could...

my car has been in the shop in Louisiana and Alabama, it has had a leak, and I have told them over and over about the jerky shifting etc, but it was never noted on any of the service, they said they have fixed the leak...but it continued with the jerking and slow to go into gear. then a couple of weeks ago I was driving down the road and the car wouldn't go, I made it home. I called the Ford service to make an appointment to have it checked again, and the service recall on the seatbelt. My appointment was for Tuesday morning July 1st, but on Thursday I hadn't heard from them, so I called, and on the following Monday they called me back to say the transmission was out and needed to be replaced, it would be 10K plus. So I got a tow to go...

The contact owns a 2020 Ford Explorer. The contact stated that while reversing, the vehicle stalled. The vehicle jolted forward while parking. The brakes were locking up. While driving 5 MPH, the steering wheel locked up. The 4-WD fault light was illuminated. The contact stated that the Pre-collision Assist, Hill Assist and Reverse messages were displayed. The contact stated that the failure was related to Technical Service Bulletin: 23-2174. The vehicle was taken to the local dealer, where it was diagnosed that the AWD actuator was faulty and needed to be replaced. The vehicle was not repaired. The manufacturer referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 89,156.

11/5/24 Transmission failed. Gear selector knob went unresponsive. Wrench light on dash came on. 1/2/25- new transmission received. 4/25/25- car hesitates going into reverse gear- 10 second delay. Still continues. 7/1/25- transmission starts slipping again. 7/2/25- transmission slamming while accelerating.

The contact owns a 2020 Ford Explorer. The contact stated upon shifting to park(P), the vehicle rolled and almost struck two pedestrians. The contact engaged the parking brake, and the vehicle stopped. There was no warning light illuminated. The contact stated upon driving to the residence and attempting to park near the garage door, the failure recurred, and the vehicle struck the garage door. The contact engaged the parking brake and the vehicle stopped. The contact stated that the vehicle then became inoperable. The contact turned off and restarted the vehicle, and the vehicle responded as needed. The dealer was not notified of the failure. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure and a case was filed. The contact was referred to the NHTSA Hotline for assistance. The failure mileage was approximately 41,000.

The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the brake pedal was depressed, and the vehicle jerked abnormally. No warning light was illuminated. The vehicle was taken to the dealer; however, the previous owner had previously taken the vehicle to the dealer for diagnostic testing, and the failure information was already in the dealer database. The contact was informed that the failure was due to transmission failure. The contact was informed that the transmission needed to be replaced. The vehicle was not repaired. In addition, the contact stated the vehicle was purchased two weeks prior to the failure. The manufacturer was made aware of the failure and a case was filed. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 47,000.

The rear axle is slipping when going up any incline and when traveling on regular roads has vibration they have a recall but say mine not covered when it comes from the same plant in question during the time frame listed

While driving at 50 MPH, the Powertrain malfunction light, Hill Start assist malfunction light , and PreCollision malfunction light came on. Took vehicle to Performance Ford, Randolph, NJ where it was determined that it was the front axle disconnect actuator assembly was broken. FORD is aware of this problem per TSB 23-2174 but has not advised the owners of the problem, at least not myself. The cost was $2946.61. This is a safety issue and should be addressed and repaired by Ford. Also had to rent a car for 3 days

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the contact heard a loud sound coming from the vehicle. No warning lights were illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the rear axle horizontal mounting bolt, causing the rear driveshaft to disconnect. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 23V675000 (Power Train); the VIN was included, but the vehicle was already repaired under the recall. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 70,000.

After maintaining a speed, accelerating just a bit, the steering wheel vibrates until i increase the speed. Twice I have had it into the shop after I purchased it and the Ford dealership said there is nothing wrong. It cost me the 2nd time. There is a recall on a bolt on the rear axle on mine and a steering bolt on another 2020 vehicle. Another mechanic said it could be the transmition not working properly. It drives down the road good except when accelerating a little. It sometimes has a hard shift into drive or reverse. Thank You

My 2020 Ford Explorer has 63,853 miles on it. My power train started to hard shift up and down out of nowhere on Wednesday June 18, 2025. It was fine in the morning before work and on my way home after work it started to hard shift.

I am filing a complaint regarding a safety issue with my 2020 Ford Explorer that was not properly addressed during a recall repair, leading to a dangerous situation. Vehicle Details Make: Ford Model: Explorer Year: 2020 Recall Repair Details In January 2024, I took my vehicle to Coconut Point Ford in Estero, FL, for a recall repair related to the rear axle horizontal mounting bolt, which was at risk of fracturing. The recall required the replacement of the subframe bushing and rear axle bolt to prevent driveshaft disconnection. Incident Description Recently, while driving under normal conditions, the bolt fractured, causing the differential to nearly detach from the vehicle. This failure could have resulted in a catastrophic accident. I am now facing a $6,000 repair bill for an issue that should have been resolved under the recall. Safety Risk The failure of the bolt and the near detachment of the differential...

The contact owns a 2020 Ford Explorer. The contact had received notification of NHTSA Campaign Number: 23V675000 (Power Train) and the vehicle was taken to a local dealer where the recall was repair was performed; however, several months later while driving 50 MPH, the rear axle bolt split in half. There was no warning light illuminated. The vehicle was taken to a local dealer where the vehicle was diagnosed, and the contact was informed that the rear axle bolt was faulty and needed to be replaced. The vehicle was not repaired. The contact was informed that the vehicle was no longer under warranty. The manufacturer was notified of the failure. The approximate failure mileage was 118,000.

While slowing, between 30-25mph the transmission downshifts hard and the vehicle jerks. This just began happening. No alarms or errors present on the vehicle. Regularly serviced with no issues.

Front axle boot defective and leaks grease causing steering instability and possible powertrain failure. Dealer charged $475 to fix/replace the part. Upon further research on-line, it is apparent that thousands of 2020 Ford Explorers exhibit the same problem and the manufacturer should be fixing this problem free of charge.

Vehicle accelerates rapidly at low speeds when attempting to slightly accelerate in slow speed area such as in parking lots. Transmission chugs shifts hard when trying to maintain speeds below 50 MPH. Transmission was rebuilt by dealer under warranty but same problem still exists. Dangerous and happens often.

The contact owns a 2020 Ford Explorer. The contact stated while reversing out of the driveway and making a right turn, the vehicle felt like the front axle was locked in 4WD Mode. The contact stated that the failure recurred several times while reversing out of the driveway. The power train warning light was illuminated. The vehicle was taken to the dealer, where the failure was confirmed, and the dealer diagnosed that the front axle and the front axle boots needed to be replaced. The vehicle was not repaired due to the cost. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 78,950.

When entering a roundabout, the vehicle failed to accelerate for a few moments. The vehicle then suddenly accelerated agressviely putting the occupants at risk for a collision with the oncoming traffic amd vehciles ahead of us, already in the roundabout.

On May 14, 2025, at approximately 72,000 miles, the vehicle began making a loud rumbling noise when put into gear and proceeding in forward or reverse. The rumbling\shaking would happen to a lesser degree if torque was maintained in the system and all turns were made while accelerating. The vehicle was immediately taken to the Ford Dealership. The transmission tech began to back up the vehicle, at which point the rumbling\shaking occurred and the tech stated that the rear differential (RDU) had failed. The vehicle was left at the Ford Dealership awaiting complete diagnosis. The vehicle was previously taken to the dealership on October 8, 2024, October 14, 2024, October 24, 2024, November 19, 2024, and December 16, 2024 to have the rumbling\jerking\slipping issues fixed and the complete drivetrain evaluated. On May 30, 3025, the owner was advised that the diagnosis was a failed rear differential and a failed transmission....

Transmission harsh shifting and sometimes going into limp mode where vehicle will not accelerate even on the highway and at highway speeds- according to ford dealer their is no recall for this- vehicle has 64k miles but it’s a 2024 and apparently out of warranty- sometimes it will shift down to 1st gear at 55mph. No help from ford- dealership wants $180 just to diagnose problem.

While driving at highway speeds, my 2020 Ford Explorer ST began to hard-shift and hesitate between gears, resulting in a dangerous loss of power. The transmission would delay or fail to engage, making it difficult to accelerate or maintain speed, creating a serious safety risk for both myself and my wife while in traffic. After safely reaching home and placing the vehicle in park, the transmission completely failed. It would no longer engage Drive or Reverse and behaved as though it was in Neutral in all positions. No warning lights or error messages were displayed at any point before, during, or after the failure. The vehicle has only 85,000 miles, and the failure occurred just after the extended warranty expired. I have since learned that the 10R60 transmission in this vehicle has experienced similar issues in other Ford models, indicating a possible widespread defect. This failure could have caused a...

The hill assist malfunction warning followed by multiple malfunction warning failures started about a two weeks ago since being inspected at the dealer. Other warnings include pre-collision malfunction warning and advance track malfunction warning occurs then a wrench appears on the top left of display screen

The vehicle’s transmission system has been malfunctioning exhi jerky, delayed, and unpredictable shifting behaviors, especially noticeable at speeds between approximately 27 an 30 mph and higher. At lower speeds, the jerking is less frequent, but as speed increases, the jerks become more severe and abrupt. These issues manifest during various driving conditions, including accelerating, decelerating, coming to a stop, and lane changes on highways and city roads. When the problem first occurred, the vehicle suddenly jolted in a manner that felt as if I had been rear-ended, causing a sharp, uncomfortable sensation akin to whiplash. The unexpected jerks cause the vehicle to surge or hesitate unpredictably, significantly affecting my ability to maintain smooth control. On multiple occasions, this behavior happened while I was slowing down at stop signs, red lights, or in traffic, with vehicles close behind me, increasing the risk of rear-end collisions. In one hazardous incident, while attempting...

Vehicle continuously shows a fault for Hill Start Assist, AWD Mode disabled, AdvanceTrac fault, Park Sensor, AWD Module Failure, ABS disabled. These faults started showing 13/04/25. While in traffic, driver was giving the throttle gas. While giving gas, driver lost power, and noticed a ticking noise as car was losing power in normal drive mode. Driver could have potentially been rear ended, pushed into traffic, and fear that the vehicle will eventually have a brake failure; or have the brakes lock up on the car while driving that could also lead to fatality, or bodily injuries of driver, or civilians. After making it to destination, driver parked for the night. The next day driver started car all faults were gone. Driver then trashed car to dealership to see what malfunction the car had and everything was fine. Fault later appeared, and driver lost power again. Driver then proceeds to a...

The contact owns a 2020 Ford Explorer. The contact stated that while driving at various highway speeds, the transmission experienced harsh downshifting from seventh to sixth gear. During the failure, the vehicle was shaking and vibrating abnormally, and decelerated unintendedly. The vehicle was taken to the local dealer who diagnosed the vehicle and determined that the transmission was faulty and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 35,000.

The contact owns a 2020 Ford Explorer. The contact stated while driving 75 MPH and depressing the accelerator pedal, the vehicle failed to accelerate as needed and decelerated significantly while the RPMs increased. The contact stated that the incident was frightening for both the contact and her children who were also inside the vehicle. The contact stated that the check engine warning light was illuminated, and the message "Power Train Malfunction - Reduced Power" was displayed. The contact was able to pull over to the side of the road in a construction zone. The contact stated that upon turning the gear shifter knob to park(P), the vehicle failed to shift to park(P), and the parking brake automatically engaged. The vehicle was towed to the dealer, where it was diagnosed with transmission failure. The dealer determined that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was...

As I was driving down the road I heard a pop and a loud grinding sound. I pulled over to check and was immediately stuck in park (in a turning lane on rt1 with a 4yr old and a 8 month old) even though the car was still in drive. The gear shifter would not come out of park no matter what you shifted to, they just flashed. I got the vehicle towed to a shop because I couldn't get ahold of anyone at the dealer. After describing to them what happened and a little research on their end, they discovered that this matched a recall that ford had already released in 2023 for the plant and year model that my car is. The recal number is 23S05. The warning light states that "park not available" even though it's stuck in park. Unsure why it didn't include my vehicle in...

The contact owns a 2020 Ford Explorer. The contact stated that while driving at various speeds, the vehicle started jerking while depressing the accelerator pedal, with the check engine warning light illuminated. The contact stated that the lights on the electronic gear shifter were flashing, causing the contact to pull over and restart the vehicle. The contact stated that during the most recent failure, the vehicle failed to accelerate, and the contact was left stranded on the road. Due to failure, the vehicle was towed to a dealer and was diagnosed with transmission failure. The manufacturer was notified of the failure, and the contact was referred to the NHTSA Hotline to report the failure. The vehicle was not repaired and remained with the dealer. The failure mileage was approximately 75,000.

Fuel purge valve not working properly causing the vehicle to not start after filling with gas, needing to keep vehicle running while filling with gas, safety issue. Turbo faulty causing car to loose power while driving and towing. Safely concern for multiple reasons. Flex exhaust pipe broken and mesh ripped causing burning smell and dangerous debris.

The transmission, when slowing down from 3rd to 2nd gear is shifting really hard and jerking. I haven't noticed this when it upshifts, only downshifting. There are times when backing up it will also act like the brake isn't completely off. It will jerk and scoot until you put it in park and let it set for a minute and then start backing up again.

While driving the car made a grinding noise and experienced a brief loss of power. We were in two lanes of traffic, traveling at 65 MPH on an incline with a tractor trailer behind us. Then when reaching destination the car would not engage in park, but continued to roll. We were visiting our grandchildren’s house and they come out to greet us and my husband was getting out of the car as the car was still rolling. We drove the car to our Ford dealership and the manager drove the car and also experienced the car’s inability to engage in PARK. The Ford dealership inspected the vehicle.

* The component that appears to be malfunctioning is the driveshaft and/or related transmission system. I have experienced repeated issues such as abnormal jerking when switching gears, grinding or clunking noises, and jerking through the drivetrain with erratic RPMs before the vehicle regains power. These symptoms are consistent with problems covered in recent recalls for the 2020 Ford Explorer. The vehicle is still in my possession and available for inspection upon request. *The issues have made it feel unsafe to drive the vehicle, especially with children in the car. The unpredictable jerking and loss of power present a serious danger, particularly when accelerating into traffic or driving at highway speeds. I am extremely concerned that a sudden failure could result in loss of control, a rollaway, or even a serious accident. Another concern is the defect involving the driveshaft or half shafts that might disconnect or stop functioning. This disconnection...

The contact owns a 2020 Ford Explorer. The contact stated while driving approximately 65 MPH, the vehicle was making an abnormal screeching sound underneath the floorboards. The contact stated while slowing down the vehicle stalled. The contact stated there was no warning light illuminated, and the vehicle could to be restarted. The contact had the vehicle towed to a local dealer who diagnosed the vehicle and determined that the transmission had failed and needed to be replaced. The vehicle was repaired; however, the failure reoccurred two more times. The contact stated that the last failure of the transmission had occurred several weeks ago. The vehicle was taken to the same dealer. The vehicle was diagnosed, and determined that the transmission had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure and referred the contact to the NHTSA Hotline to report the...

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the transmission failed to operate as designed, and the vehicle started losing motive power. The contact stated that the vehicle returned to normal functionality afterwards. No warning lights were illuminated. The vehicle was taken to an independent mechanic where it was diagnosed that the transmission oil cooler had failed and was leaking transmission fluid. The vehicle was not repaired. The vehicle was taken to a local dealer where it was diagnosed and confirmed that the transmission oil cooler had failed. The vehicle was pending repair. The contact stated that recently, while the vehicle was parked, there were oil stains found on the ground. The vehicle was not repaired after the most recent failure. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The contact related...

Ford Customer Service Case: [XXX] The transmission presented multiple problems, and eventually completed failed. Hard shifting, failing to engage properly, jerking and jolting in gear. Failure to shift to Park after stopping. Failing to shift gears up or down while driving. Loss of propulsion all together after stopping at lights or stop-signs. This put our family at risk, losing power in traffic. No warning lamps presented until the failure happened. The vehicle was towed to the dealership, and transmission failure was confirmed. The dealership did supply an estimate for transmission replacement ($6300). The vehicle is currently available for inspection, and has not yet been repaired. The interesting thing is that all of these symptoms seem to be extremely common for this exact model based on research. Multiple TSBs were issued in relation to the same model and transmission, but no repairs were ever made or suggested for this particular vehicle....

The contact owns a 2020 Ford Explorer. The contact stated that while driving at approximately 15 MPH, the vehicle jolted and failed to shift into gear as intended while the gear lever was used. No warning lights illuminated. The vehicle was taken to a local dealer where it was diagnosed with a transmission failure. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 78,000.

Currently have my vehicle in for a recall notice and mentioned to the Ford service staff that the transmission makes a jerking motion when engaged in a low gear but no warning lights are lit up. Technician states I need an entire new transmission and my vehicle is just barely out of the powertrain warranty. Ford refuses to replace transmission on their dime because its out of warranty. However, I've researched and found multiple complaints of people experiencing the same problem that just barely out of warranty their Ford transmissions are failing and need complete replacement too. Why is this not a recall issue with Ford!? My issue could create a safety issue if it completely failed without warning while I was driving. A car transmission typically lasts between 100,000 to 200,000 miles, or approximately 7 to 10 years for most drivers, yet mine is only 5 years old and...

See attached document for complaint

At 84000 miles, just roughly 6k after my "extended warranty" expires ford says my transmission needs to be replaced. I had an issue with my transmission September 07, 2023, they looked at it verified it was slipping and the fluid was dirty but did nothing to replace it at that time acting like that was normal. Ok. It would have and should be covered under the warranty I paid for, they took advantage of me because I'm a women. I have the paperwork from that and I would like someone to reach out to me personally. On top of that there is a recall on other 2020 ford explorer with the exact same engine and transmission as mine. At 84000 miles I should not be looking at replacing a 10,000$ transmission! Especially when they should have fixed it the first time.