2020 FORD EXPLORER Electrical System Problems
168 NHTSA complaints on file
Electrical System Issues in the 2020 FORD EXPLORER
168 electrical system complaints have been filed with NHTSA for the 2020 FORD EXPLORER. Of these, 3 involved a crash, 4 involved a fire, and 2 resulted in injury.
168
Complaints
3
Crashes
4
Fires
2
Injuries
0
Deaths
All Electrical System Complaints
The back camera screen went blue, even though I already replaced the camera as per the previous recall. This time, the entire screen went blue.
**Upon request, all failed components can be inspected anytime for any reason. From this date (01/23/26) forward. If any repairs or replacementa had been rectified by Ford, receipts of the repair(s) will be provided regardless. I cannot recall exactly when these issues started so my ball park is 5/11/22. That is literally 2 years of driving the car from the show room. I was getting some lights on my dash that I have lost all functions with the vehicle ...ie: drivers assistance, airbags, up hill decent, pre- collision, no driving modes and the car felt normal. I was still under warranty so the repair that was done was an update to the BCM (is what I am told.) So the mechanic did a reprogram to the module. About a year I noticed I was then getting check headlamp notification pin my dash. I check the lamps and all seemed to...
I have a leaking antenna (likely the "shark fin" or roof antenna base) on my 2020 Ford Explorer. This has caused significant electrical issues, leading to safety concerns like malfunctioning lights, infotainment, or even stalling, the water shorting wiring harnesses or modules located in the roof or headliner area. This should be a recall, but rather it is a known problem where water intrusion damages sensitive electronics, necessitating immediate professional inspection and repair to prevent further damage and ensure safety, as electrical failures can be dangerous. My GPS and satellite do not work because of this and I am being charged significantly by the dealership because I have to repair this or the damage will become more severe. The antenna's base seal can fail, allowing water to seep into the roof, drip down the pillars, and saturate the headliner and wiring harnesses. Common Symptoms: Interior lights, instrument cluster, or dashboard...
Air Conditioner turns ON by itself even after being manually TURNED OFF, happened multiple times. This occurred with the manual start and the vehicle running / moving.
What component or system failed or malfunctioned, and is it available for inspection upon request? Sunroof headliner assembly failed. The headliner fabric detached and came off the track without an prior misuse or manual operation, it simply fell loose on its own. The material is now sagging and when trying to use the sunroof the fabric hangs in the line of vision causing a safety hazard. How was your safety or the safety of others put at risk? While the issue did not cause an immediate accident, the loose headliner obstructs visibility while trying to use could become a distraction to the driver.IT blocks the driver's line of sight or interferes with airbags in an emergency. Has the problem been reproduced or confirmed by a dealer or independent service center?The failure occurred spontaneously and I have a appointment to take the dealership for further inspection. Has the vehicle or component...
When driving the vehicle's instrument panel cluster randomly goes blank. When it does so, all of the items related to speed control, lighting, turn signals, etc. become non-operational. Additionally, the driver has no idea what his/her speed is nor any other information about the operation of the vehicle. It is very unsafe.
Ford ST 2020 just 37000 miles, the window from driver side can’t complete close when you try to roll up. When it all most close- it will automatically roll down. TPMS fails cause 4WD fault, ABS turn off and a lot of warning symbol turn on like pre-collision…etc. Dealer can’t fix and claim for client need to paid for 4WD program.
Vehicle: 2020 Ford Explorer XLT Date of Incident: October 24 2025 Approx. Mileage: 82000 Affected Component: Visibility / Defroster / Rear Window Glass Description of Problem: While the rear defroster was on, the rear window of my 2020 Ford Explorer XLT suddenly made a popping noise and began to spider-crack from a point near the defroster grid. There was no external impact to the glass. The cracking continued slowly across the entire rear window after the noise. The event occurred on October 24 2025. The vehicle was parked outdoors in normal fall weather conditions in Pennsylvania, and the rear defroster had been turned on to clear condensation. This appears to be a rear defroster thermal event, similar to issues described in Ford’s Customer Satisfaction Program N192265660, which addressed defroster overheating and rear-window damage in certain Ford vehicles. The defect presents a safety concern, as the rear glass integrity is compromised...
Put vehicle in reverse camera camera on then went black and the backup lights went out while trying to move resulting in hitting a pole.
Car vibrate and jerk when switching gears randomly. Also the control panel has went out twice. I read everywhere these vehicles have issues with transmission problems on all the 2020 and there is no recall this is. Ridiculous.
I recently had my vehicle serviced for reprogramming of the AWD control module after it failed. When the dealer returned the vehicle, I expected the issue to be resolved. Instead, I immediately noticed a new check engine light with code C00A6, related to the front axle disconnect. This was concerning because the dealer had assured me there were no active codes after programming the new module. After driving with the new fault, it became clear the vehicle was operating only in rear-wheel drive. I contacted Ford and was quoted $4,030 for repairs to the front axle disconnect. Given the cost, I researched whether this issue had a recall but found none, despite widespread reports from other owners experiencing the same failure. My main frustration is that this problem stems from Ford’s design of the intermittent AWD system, which engages the front wheels only when needed to improve fuel economy. The...
Transmission gears were not running properly. On a Saturday evening the car was sleeping when slowing down and the following morning it completely died. Ford is reporting to me that I need a new transmission and I am only 1K miles over the warranty. i have read on line from several others with the 2020 explorer having this issue or the tranny dieing within 10-20K miles after warranty.
At this time, I am unsure if there is some kind of recall, but my alarm is going off alerting me that the lift gate opened but that isn't true once my vehicle is locked. Also, the headlights turn on by themselves as if i have pressed on the keyfob. I then get an alert stating that the remote features disabled to preserve battery. These are just a few of the issues that i am having with this vehicle at this moment. I am a mother to 3 kids and i need to have a reliable vehicle and I don't have time to stress about not locking my vehicle at night jus to avoid my alarm going off. This is insane.
On [XXX], after starting my vehicle, I received multiple safety warnings, prompting the check engine light and a wrench icon on the dashboard. The alerts included issues with the anti-collision system, hill assist, traction control, lane departure, and adaptive cruise control, as well as my drive modes which were also unavailable. I contacted Raceway Ford in Riverside, CA, and dropped off the vehicle that day, reporting the errors. The dealership informed me the next day that the Half Shaft Speed Sensor had failed and would cost $870.52 to replace. Since the warranty had expired a month earlier on [XXX], this was no longer covered under the drivetrain warranty. I agreed to the repairs. After installing the new sensor, and conducting a test drive, additional errors appeared. After two weeks in the shop and multiple follow-ups, the dealership concluded that the AWD/FWD sensor had also failed and replaced both sensors. The...
While driving, vehicle gave Powertrain malfunction, downhill assist unavailable and Pre-collision warning system unavailable faults. The vehicle then came to a stop and would not move. Turning the ignition off and on allowed the vehicle to be safely parked in a nearby parking lot.
[XXX] . Twice rats have destroyed the electrical wiring under the hood and chasey. While some of these wires do not affect safety, the wires that control and power the crash airbags do. Plus this may create a fire hazard. This also includes hoses. My reach revealed that these components and wire insulation are made from soy-based polyurethane which the rats see as food. This is a safety issue with the air bags and fire hazard. Other affected safety items would include blind spot detection and back up. Also the customer service hotline I was hung up up on twice and could not get through. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
The contact owns a 2020 Ford Explorer. The contact stated that while attempting to start the vehicle, several unknown warning lights were illuminated. The contact stated that after inspecting the vehicle, the contact became aware that rodents had eaten through the wiring harness. In addition, the contact stated several of the safety features in the vehicle were inoperable. The vehicle was taken to the dealer, where it was confirmed that rodents had eaten through the wiring harness. The contact was informed that the wiring harness needed to be replaced. The vehicle was repaired. The contact stated that it was the second time that the failure had occurred due to the rodents. The manufacturer was not made aware of the failure. The failure mileage was approximately 15,000.
1. What component or system failed or malfunctioned, and is it available for inspection upon request? The issue pertains to a water leak in the rear liftgate area and/or water accumulation in the spare tire area, potentially accompanied by a lack of audio functionality in my 2020 Ford Explore ST as outlined in TSB 24-2044 (NHTSA ID: 102514). The affected component is the rear liftgate structure and associated seals, which allow water ingress, particularly noticeable after car washes or rainfall. The entire sound system to include any collision and impact warnings have failed to chime. 2. The water leak in the rear liftgate and spare tire area poses potential safety risks. Accumulated water can damage electrical components, such as wiring or audio systems, which may lead to malfunctions in critical vehicle systems. For example, water ingress could affect rear lighting, sensors, or other electronic modules, potentially compromising visibility or functionality during...
Vehicle was engaged in park with parking brake on, I put my foot on brake applying pressure & shifted out of park to drive. As I disengaged parking brake vehicle pushed forward 10 feet forcing me to take my foot off brake & reapply pressure to stop vehicle.
First my radio will not come on when you first start the explorer. Then you turn it off and turn it back on then the radio will start to work. Then blind spot stop working will the radio. They said they fix the problem by updating the software in the radio. That work for a week then it happen again now they said it's the audio control Module need to be replace. And the battery will drain over night they said the recall is for other fords not mine. I paid for a new battery and alternator. But they said my explorer not on the list.
Parking brake won't disengage. Cannot drive or reverse
The front windows on my 2020 Ford Explorer have an intermittent issue. When auto rolling up the windows they will bounce back and automatically roll down 2/3 of the way. This has happened in rainstorms and at the car wash creating a driving hazard. The dealer hasn’t been able to fix the issue as the issue does not generate an error message. They tell me without an error message they can’t fix it. Several calls to Ford Customer Service hasn’t resulted in them agreeing to fix the issue. The best they offer is for me to take it to another Ford dealer and pay another $160 and hope this time an error code is found If you google the issue you will see this is a widespread problem that Ford is apparently pretending doesn’t exist. So much for “Quality is job 1.”
Water has been leaking on my passenger side front floor, and now the blower motor has completely seized. Ford quoted me over $1,000 for a blower motor! I have requested asking for satisfaction warranty for this to be covered via email, with no response. Blower motors should not go bad this soon. I have no way to defrost or defog my windows. This is a major safety concern
The contact owns a 2020 Ford Explorer. The contact stated that while reversing, the vehicle stalled. The vehicle jolted forward while parking. The brakes were locking up. While driving 5 MPH, the steering wheel locked up. The 4-WD fault light was illuminated. The contact stated that the Pre-collision Assist, Hill Assist and Reverse messages were displayed. The contact stated that the failure was related to Technical Service Bulletin: 23-2174. The vehicle was taken to the local dealer, where it was diagnosed that the AWD actuator was faulty and needed to be replaced. The vehicle was not repaired. The manufacturer referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 89,156.
Back latch is getting stuck in secondary position when released. Module is intermittently not communicating.
The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the brake pedal was depressed, and then the contact depressed the accelerator pedal, and the engine seized. No warning light was illuminated. The contact attempted to restart the vehicle; however, the vehicle failed to restart. The vehicle was towed to the dealer where it was diagnosed with a failed power control module. The contact was informed that the power control module needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The contact referenced an unknown recall; however, the VIN was not included in the unknown recall. The failure mileage was approximately 90,000.
Experiencing issues with power steering after battery replacement. Taken to two Ford dealerships (Fayetteville, GA & Morrow, GA) . One unable to diagnose (Fayetteville) and the other reset battery settings (Morrow). Issue still persistent with intermittent power steering failure while driving. Very dangerous and scary! Errors that appear: service advance trac, steering assist fault service required & pre-collision assist not available.
The rear hatch of my 2020 Ford Explorer does not open reliably. There is no manual release mechanism to open the hatch in case of failure. The only methods to open the hatch are via the button on the hatch itself, the button on the dashboard, or the key fob. When any of these are pressed, the hatch makes sounds as if it is trying to engage and open, but it does not actually open. Additionally, the vehicle dashboard displays an alert indicating that the hatch is open, even though it remains securely closed. This false alert is confusing and concerning. The problem is unpredictable and intermittent, sometimes allowing the hatch to open normally, but often failing without warning. This issue significantly limits access to the cargo area and poses a safety concern in situations where quick or emergency access to the hatch is needed. I had the vehicle inspected...
Vehicle continuously shows a fault for Hill Start Assist, AWD Mode disabled, AdvanceTrac fault, Park Sensor, AWD Module Failure, ABS disabled. These faults started showing 13/04/25. While in traffic, driver was giving the throttle gas. While giving gas, driver lost power, and noticed a ticking noise as car was losing power in normal drive mode. Driver could have potentially been rear ended, pushed into traffic, and fear that the vehicle will eventually have a brake failure; or have the brakes lock up on the car while driving that could also lead to fatality, or bodily injuries of driver, or civilians. After making it to destination, driver parked for the night. The next day driver started car all faults were gone. Driver then trashed car to dealership to see what malfunction the car had and everything was fine. Fault later appeared, and driver lost power again. Driver then proceeds to a...
The contact owns a 2020 Ford Explorer. The contact stated that while driving at various speeds, several DTC were displayed. The contact stated that the messages “Service 4WD”, “Service Advancetrac”, “Cruise Control not Available”, “Collision Alert”, and “Traction Control” were displayed. The vehicle was not yet diagnosed. The contact stated that several months ago the vehicle was repaired for the same failures. The contact stated that the failure persisted. The manufacturer was not contacted. The failure mileage was approximately 80,000.
The contact owns a 2020 Ford Explorer. The contact stated that the parking assist was inoperable, and the reverse automatic emergency braking was inoperable. The vehicle was taken to the local dealer where it was diagnosed that the sensors needed to be replaced. The vehicle was repaired, but the failure recurred. The contact used a scanning tool and determined that the failure was still present. The contact stated that several unknown warning lights were illuminated. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 61,000.
When driving the vehicle felt sluggish and the 4wd fault came on, on the dashboard. Decided to take it to the dealer and they inspected it and stated the front differential actuator needs to be replaced. It's a component that is electrical and it turns on the four wheel drive and turns it off when not needed. This should be covered by ford since it's a manufacturing error for putting faulty components to control the AWD.
The wiring is faulty. We have had electrical issues since buying this vehicle. The car is not old- I turned my car on put it into reverse and all these lights popped up saying there’s electrical issues and it can’t work and the brakes legitimately did not work. We almost went into traffic from a business with no ability to break. For a 4-5 year old car this should not even be a thing I feel like. And it should not be having this serious electrical issues. Everything electrical in the car is not working and the fuses are fine according to the mechanic. Si we are going down the list of issues that could be an issue. But he is saying the wiring could just be faulty. Which is scary because it almost cost me and my oldest child our lives.
The contact owns a 2020 Ford Explorer. The contact stated the center display screen failed to turn on upon starting the vehicle. The rear air conditioner, backup camera, and heater failed to be operational due to the failure. There were no warning lights illuminated. The vehicle was taken to the local dealer, who replaced the camera under NHTSA Campaign Number: 23V342000 (Back Over Prevention). The vehicle was repaired, but the failure recurred. The manufacturer was contacted, and confirmed the recall repair and that the screen was not covered. The failure mileage was approximately 55,000.
The button to adjust rear view side mirrors malfunctioned. The side mirrors no longer adjust or respond to the button.
AWD Module Fault: No Hill-Assist No Collision-Assist No Traction Control Service AdvanceTrac Service AWD
The contact owns a 2020 Ford Explorer. The contact stated that while operating the vehicle, the touchscreen monitor and backup camera display were extremely hot to the touch. The cause of the failure was not yet determined. The manufacturer was notified of the failure, but no assistance was offered. The local dealer was not contacted. The failure mileage was 104,009.
Vehicle came into our shop with the charging system fault light on. Upon checking for codes BCM battery code B11D9:09:0A was present. During diagnosis the technician found that the battery cable was rubbing against the floorboard of the vehicle causing arching/welding of the positive battery against the floorboard of the vehicle leaving visible damage to the vehicle.
The contact owns a 2020 Ford Explorer. The contact stated that the vehicle was taken to an independent mechanic for a routine oil change. While driving at 35 MPH, the vehicle began to make an abnormal knocking and squealing sound. The vehicle began to jerk. The driver turned off the vehicle. There were no warning lights illuminated. The contact stated that the failure was like the failure listed in NHTSA Campaign Number: 23V597000 (Engine and Engine Cooling). The vehicle was towed to the residence. The mechanic determined that the engine needed to be replaced. The vehicle was towed to the local dealer, where it was diagnosed that the engine, turbo, and battery needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 94,000.
Electrical shorting caused the transmission to improperly shift stalling the vehicle on a highway
The rear window dropped down while driving, which was scary and wouldn't go up.
While driving. Every light on the dash started coming on. Pre-collision assist not available, 4wd fault not available, no cruise (adaptive or regular) available, reverse break assist not available, hill assist not available. Every time the vehicle was started it would these issues or would start while driving. This is an absolute safety issue and hazard. The vehicle has plenty of reports online of this happening to other. Ford was willing to give vehicle back saying it was safe to drive without fixing bc I couldn’t afford it and it wasn’t covered under the power train warranty. I was told I have to report it and if it gets enough reports something will be done. But this is an unacceptable answer and cost for something that is a safety concern.
The Power Liftgate does not open, and it took me 16 minutes to open it. It is a safety issue.
The contact owns a 2020 Ford Explorer. The contact stated that upon raising the front passenger's side power window switch, the window rolled up and then rolled back down unintentionally. The vehicle was taken to the dealer, where the power window control module was reset. The contact stated after the dealer had performed a rearview camera recall repair on the vehicle, messages advising that the traction control and the other drive modes were inoperable were displayed. The dealer replaced the throttle body and an unknown part. Additionally, the contact stated after the dealer had lifted the vehicle for servicing, the dealer noticed that the catalytic converter, the mufflers, and the shock absorbers had failed. The dealer informed the contact that the shock absorbers were leaking fluid. The dealer determined that the catalytic converter, the mufflers, and the shock absorbers needed to be replaced. The dealer had ordered the parts. The...
Various electrical issues GPS not working also drivers seat electrical
I have a previous file for this situation already submitted reference # 11626064. Since that filing I have had an additional occurrence of the same description. I also found a recall for 2021 explorers which sounds to be the same as what I have experienced , below is a reference to the 2021 Explorer recall. [XXX] Please confirm if the recall can be updated to include the 2020. Best Regards [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
AWD control module stopped working. Lost AWD
I was on [SSS], right before [SSS], traveling back from visiting family for the weekend. My vehicle suddenly lost all power while I was in the fast lane doing highway speeds. Luckily I was able to get over to the sliver of shoulder while there was no acceleration and only a brake . Although I was able to turn the vehicle off and start it again to drive from Los Angeles to Sacramento, it was the most frightening moment of my life. I have multiple recalls on this vehicle that have delayed my ability to register it in my state. I do have an open court case with Ford but they have delayed the hearing date to over a year away. 2026. There are multiple issues with this vehicle and I have not been able to drive this SUV comfortably again since my power loss experience. There may be a...
Power window switch driver window inoperative. Remaining windows works fine . Only the main driver window inoperative.
Multiple advanced service warnings. Dealer states it’s the AWD module that needs to be replaced.
Other 2020 FORD EXPLORER Problem Areas
Power Train
396 complaints
Unknown Or Other
182 complaints
Engine
104 complaints
Service Brakes
75 complaints
Exterior Lighting
46 complaints
Visibilitywiper
45 complaints
Back Over Prevention
40 complaints
Fuelpropulsion System
38 complaints
Forward Collision Avoidance Warnings
32 complaints
Seats
31 complaints
Back Over Prevention Sensing System Camera
30 complaints
Suspension
27 complaints
Forward Collision Avoidance Automatic Emergency Braking
26 complaints
Structurebody
26 complaints
Steering
23 complaints
Vehicle Speed Control
23 complaints
Back Over Prevention Warnings
18 complaints
Forward Collision Avoidance Adaptive Cruise Control
15 complaints
Seat Belts
15 complaints
Back Over Prevention Rearview System Braking
12 complaints
Back Over Prevention Camera System
10 complaints
Power Trainautomatic Transmission
10 complaints
Wheels
10 complaints
Lane Departure Blind Spot Detection
9 complaints
Engine And Engine Cooling
8 complaints
Lane Departure Assist
6 complaints
Electronic Stability Control Esc
5 complaints
Engine And Engine Coolingexhaust System
5 complaints
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
5 complaints
Latcheslockslinkageshatchbackliftgatelock
4 complaints
Visibilitysunmoon Roof Assembly
4 complaints
Forward Collision Avoidance
3 complaints
Structure
3 complaints
Air Bags
2 complaints
Forward Collision Avoidance Sensing System Camera
2 complaints
Fuel System Gasoline
2 complaints
Latcheslockslinkagesdoorslatch
2 complaints
Power Trainautomatic Transmissioncoolerradiatorhoses And Fittings
2 complaints
Seatsmidrear Assemblyhead Restraint
2 complaints
Structurebodydoorhandleinterior
2 complaints
Suspensionrearshock Absorber
2 complaints
Tires
2 complaints
Vehicle Speed Controlaccelerator Pedal
2 complaints
Visibilitypower Window Devices And Controls
2 complaints
Electrical System Instrument Clusterpanel
1 complaint
Electrical Systemadashill Start Assistassembly
1 complaint
Electrical Systemadashudcamerasensor
1 complaint
Electrical Systemadasparking Assistsensors
1 complaint
Electrical Systempropulsion Systemtraction Batterymanagement Systemenergy Control Module Bmsbecm
1 complaint
Engine And Engine Coolingenginegasolineturbosupercharger
1 complaint
Engine And Engine Coolingexhaust Systememission Control
1 complaint
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
1 complaint
Equipment
1 complaint
Equipmentelectricalnavigational Systemglobal Positioning System
1 complaint
Firerelated
1 complaint
Forward Collision Avoidance Dynamic Brake Supportbrake Assist
1 complaint
Forward Collision Avoidance Sensing System Radar
1 complaint
Lane Departure
1 complaint
Lane Departure Lane Keep Automatic Steering
1 complaint
Lane Departure Lane Keep Steering Assist
1 complaint
Lane Departure Warning
1 complaint
Latcheslockslinkages
1 complaint
Parking Brake
1 complaint
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
1 complaint
Power Traindrivelinedifferential Unit
1 complaint
Power Traintransfer Case 4 Wheel Drive
1 complaint
Service Brakes Air
1 complaint
Service Brakes Airantilock
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
1 complaint
Steeringrack And Pinion
1 complaint
Structurebodydoor
1 complaint
Structurebodydoorhandleexterior
1 complaint
Structurebodyhatchbackliftgate
1 complaint
Structurebodyhatchbackliftgatehinge And Attachments
1 complaint
Structurebodyhood
1 complaint
Structurebodytailgate
1 complaint
Structureframe And Membersunderbody Shields
1 complaint
Structureinterior Panelssun Visor
1 complaint
Suspensionfrontshock Absorber
1 complaint
Suspensionfrontwheel Bearing
1 complaint
Vehicle Speed Controlcruise Control
1 complaint
Visibility
1 complaint
Visibilitydefrosterdefoggerhvac System
1 complaint
Visibilitydefrosterdefoggerhvac Systemrear Windowelectrical Heating Element
1 complaint
Visibilityglass Siderear
1 complaint
Visibilitywindshield
1 complaint
Wheelslugsnutsboltsstuds
1 complaint