2016 FORD F-150 Engine Problems

The contact owns a 2016 Ford F-150. The contact stated that while driving approximately 5 MPH, the vehicle shuddered and stalled. The WRENCH symbol (Powertrain Malfunction Indicator Light) was displayed, and the check engine warning light was illuminated. The failure had occurred on several occasions. The vehicle was taken back to the residence. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 98,000.

The contact owns a 2016 Ford F-150. The contact stated that while driving approximately 55 MPH with cruise control engaged, the vehicle experienced transmission failure. The contact stated that the engine seized, and the vehicle abruptly stopped. The “Service Transmission Soon” message was displayed on the instrument cluster. The vehicle was turned off and restarted, and the message was cleared. The contact related the failure to NHTSA Action Number: PE25002 (Power Train). The vehicle was taken to a local dealer, who confirmed that the VIN was not under recall and there was no recall related to the failure. The dealer diagnosed the vehicle with transmission valve body failure. The transmission valve body was replaced. The manufacturer was contacted but offered no assistance. The failure mileage was approximately 47,000.

Transmission downshifting and electrical issues

On 11/22/18, Thanksgiving Day, I was driving our 2 year-old Ford Lariat F-150 Supercrew alone on a backroad in Northern Colorado. I was going approx., 65MPH when out of nowhere the truck downshifted from 6th to 2nd gear and caused the truck to lockup, slam me into the drivers seat, and stop in the middle of a thankfully empty road. The engine made a popping sound. The truck made creaking noises from the wheels as I drove it home. It immediately started leaking oil. I took the truck that was still under warranty to the local dealer we bought the truck from the following week as it was a holiday, where I left the truck for a few days, and upon pickup, was told my concerns could "not be replicated" other than an oil leak. I spoke to the 'managers' in a backroom who were 2 men who LITERALLY told...

The truck would fall out of gear, going down the highway it would shift into 1 or 2nd gear reving the engine. I would have to put it in neutral and at times have to shut it comeplete down to have it reset.

The contact owns a 2016 Ford F-150. The contact stated while driving at an undisclosed speed and attempting to accelerate, the vehicle suddenly shifted into neutral(N) as indicated by the gear shift indicator. After which, the contact smelled a burning odor inside the vehicle, prompting the contact to turn off the vehicle. After the contact restarted the vehicle, the vehicle returned to normal functionality, but the failure became a regular occurrence. The check engine warning light was illuminated. The vehicle was not diagnosed or repaired by the dealer or an independent mechanic. The manufacturer was notified of the failure but provided no assistance. The failure mileage was unknown.

Both turbos, spark plugs, catalytic converters, O2 sensors. If turbos blow up while drive it will shoot vanes in the motor. Yes JD automotive replaced all the above mentioned parts. will include copy of the invoice, not the only ford owner that has had issues out of the ford twin turbos failing. not sure if dealer inspected turbos, but they replaced the spark plugs 3x in less then 3 months (lemon) and the throttle bottle. Didnt share this information with me when vehicle was purchased. Issue started with a P0430 codes which falsely say its a cat code. I used cataclean due to the low miles and would still get code every once in while. less the 2 years from purchasing it used had both turbos fail. not sure if it was a mis diagnosis from mclarty daniel in Bentonville Arkansas or if ford knowing made motors with bad turbos.

Both left and right exhaust manifolds have broken studs that have resulted in exhaust leaks from both manifolds. The broken studs can be seen via a visual inspection. Exhaust leaks can be heard at engine start and during higher load operations. This failure is allowing hot exhaust gas to leak into the engine compartment creating an engine fire risk as well as compromising engine performance. The local Ford dealer confirmed the broken studs and exhaust manifold leaks. The failure was noted during a 100,000 mile service but the symptoms began to be noted at about 60,000 to 70,000 miles.

I was driving my 2016 Ford f150 in Ventura California on August 29th 2025 when my throttle began to accelerate on its own after taking my foot off the gas pedal. My truck sped up out of control, I almost lost control of the vehicle and crashed. Luckily I was able to gain control and get it into neutral and then into park. My trucks rpms raced so high it sounded as if the engine was going to explode. I put it into park and the rpms lowered to a normal level. While this was all happening a wrench icon popped up on my dash. Once the wrench icon came on I noticed my dash wasn’t telling me what gear I was in or if I was in park, neutral or drive. I pulled into the closest parking lot. I put it in park and every time I gave the...

My truck has 140,000 miles and I have maintained it to the specs provided by Ford My vehicle began to unexpectedly overheat when I was in 6th gear cruising at a low RPM. I had the coolant fluid tested for exhaust gasses. Exhaust gasses were detected and it was determined I had a blown head gasket. After taking to mechanics, other owners all over the internet, and Ford dealership employees at the dealership I purchased ny truck from. Everyone said the same thing. The 2.7L EcoBoost motor is prone to blowing a head gasket. My own father who has the same truck, just a younger older than mine decided to just replace the whole motor because he too blew a head gasket. This head gasket issue is pervasive and I would not be surprised if over 20% of this generation of motor has the same problem. I

Engine shut off on me in the middle of the road. Found out the water pump sheared off causing the timing chain to not function properly, bending valves and requiring a engine rebuild

My manifolds have warped on my truck and is a common issue with Ford trucks. They use 8 bolts instead of 11 and know this will eventually cause the manifolds to warp. The dealership wants $5200 to fix it. Its not affordable so will have to drive it. Unfortunately exhaust can get into the passenger area and is dangerous. This has to be covered as Ford knew it would happen then gouge the consumer and could harm them. Thank you! [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the vehicle suddenly decelerated, and the warning messages "Service Advance Track" and "Hill Brake Assist Unavailable" were displayed. The power train warning light was illuminated. The vehicle was taken to the local dealer to be diagnosed, but the cause of the failure could not be determined. The local independent mechanic was contacted and advised the contact that the vehicle was likely experiencing a throttle body failure. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 132,000.

I was going to pass someone and as I was speeding up the check engine light came on. I pulled over and there was nothing wrong with the truck. Months later there was a warning that came up on the dash it said something about shifting and i was to park the truck. I took it to a transmission shop, come to find out that the shifting sensor had went out. They cleared the check engine light and it came back on. Ran a diagnostic on it and it said there was like 8 different things that needs to be fixed. There was Catalyst System Efficiency Below Threshold, Air Distribution Damper Position Sensor- Circuit Short to Ground or Open, Bank 1 Air/Fuel Ration Imbalance, Sensor Circuit, Internal Control Module Torque Performance, Heater Control Circuit (Bank 1, Sensor 1). When I am at a certain speed the truck will vibrate (feels...

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the transmission unexpectedly downshifted, with the check engine and transmission warning lights illuminated. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline for assistance. The approximate failure mileage was 119,845. The VIN was not provided.

Exhaust manifold bolts constantly warping & also causes fumes to get inside of cabin of vehicle.

While driving, the vehicle has been going into limp mode at varying speeds on the roadway or while pulling onto the road. The problem lies within the components of the electric throttle body. The system malfunctions and locks the throttle body closed, thus putting the truck into limp mode. Shutting the vehicle off, waiting, and restarting temporarily resolves this issue UNTIL the PCM detects a fault in the electrical components of the throttle body and sends the truck into limp mode. When this happens, it also triggers a warning message regarding hill start assist. This is an extreme safety issue as pulling onto the roadway or loosing power in traffic and not being able to pull off can lead to collisions especially around blind curves or in heavy traffic. There also isn’t always a location to safely pull off the roadway, potentially leaving the vehicle and its operator in the...

My trunk model should been a part of the big recall for the transmissions throwing himself into different gears . It only allows me to upload pictures I have actual videos while I was driving a bit happeriod but it kept going from sixth gear and throwing itself into fourth gear Immediately numerous times and then whenever I would go faster cause I bumped it up 2 miles per hour going 77 miles per hour it dropped gears as I went up and speed

On 4 separate occasions approaching stops/stoplights the engine shuddered and died leaving me without power steering or power brakes. Three additional occasions while taking off from stops the engine did the same thing and dies suddenly causing the vehicles behind me to rear end one another. The electrical system has malfunctioned while driving, leaving me without blinkers, headlights or dash lights. The dealer as well as ford are aware of the problem and have issued reports regarding the faulty engines. This truck has been in the dealership multiple times without remedy from ford. There is no warning prior to the engine shuddering and cutting off. These issues have been reported since the first month of ownership. We purchased this vehicle new.

The contact owns a 2016 Ford F-150. The contact stated that while attempting to accelerate from a stop, the vehicle failed to accelerate as intended while the accelerator pedal was depressed. In addition, while accelerating the vehicle jolted forward. The contact stated that the check engine warning light was illuminated. The vehicle was taken to a local independent mechanic where it was diagnosed with an output shaft speed sensor fault related to Customer Satisfaction Program: 17E01 and 24E03; however, the VIN was not included. The contact stated that several local dealers were contacted however, the vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 168,000.

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power and the vehicle decelerated to 40 MPH. The contact stated that the transmission was slipping. There was an unknown recording alerting the contact of the issue. The vehicle was taken to the local dealer and confirmed there was no recall coverage on the vehicle for the failure. The dealer was unable to duplicate the failure. The contact stated that while the mechanic was driving the vehicle, the transmission was slipping. The vehicle was not diagnosed or repaired. The vehicle was taken to an independent mechanic who determined that the failure was due to the turbo charger and the transmission. The manufacturer was not contacted. The failure mileage was approximately 119,000. The VIN was not available.

After vehicle warms up. There is a "shudder" in either the engine or the power train. It is random and makes the truck vibrate. RPM gauge also fluctuates.

The contact owns a 2016 Ford F-150. The contact stated that while driving at slow speeds, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The vehicle vibrated abnormally, and the vehicle stalled. There were no warning lights illuminated. The vehicle was taken to the dealer; however, no cause for the failure was found. The vehicle was not repaired. The contact stated that the failure persisted. The contact stated that occasionally, while the vehicle was stopped at a traffic light or stop sign, the failure reoccurred. The manufacturer was notified of the failure. The failure mileage was unknown.

While at idle with a hot engine, the vehicle will intermittently shudder and stall. Once a check engine light appeared with the vault being cam shaft sensor. The check engine light has not reappeared to assist a mechanic as to the specific fault. The engine still has an idle issue which seems to be common with this engine and model year according to auto forums I have visited.

Engine failure at 90,000 miles Services all done at ford dealership yet the engine still didn’t work somehow. Wheel bearing at 100,000 failing causing rattling of wheels

The contact owns a 2016 Ford F-150. The contact stated that upon starting the vehicle, there was an abnormal rattling sound coming from the engine. The contact stated that while driving at various speeds, the vehicle was sputtering while attempting to accelerate, and the check engine warning light was illuminated. The local dealer was contacted; however, the vehicle was not diagnosed, and the VIN was not included in a recall. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 90,000.

Truck randomly downshifted while going high speed, causing tires to lock up.

2016 f150 3.5L eco boost V-6 was purchased recently from used dealership. Upon taking possession the vehicle would shut down while driving. I would need to get to the shoulder of road, put truck in park, turn off vehicle and then restart. It’s happened 20 times in last 30 days. I’ve taken to dealership 5x and they are unable to resolve, diagnose or offer any help. Online, many other owners have noted same issue. Doing 65 on fwy and truck suddenly dies is big deal! Ford does nothing. Error message on dash says something about stability track. When restarting engine, it turns over many times as if flooded but then starts.

Transmission locks up and loses power. Took to dealership last fall. They said it was celluloid in transmission paid over 1k to repair and to this day still causes constant safety problem.

The contact owns a 2016 Ford F-150. The contact stated that while driving 20 MPH, the transmission downshifted to a lower gear while attempting to stop at a traffic light. The check engine and the service engine warning lights were illuminated. The contact stated that the transmission occasionally downshifted unexpectedly. The vehicle was taken to an independent mechanic however, the vehicle was not diagnosed. The independent mechanic was unable to duplicate the failure. There were no warning lights illuminated at the time the vehicle was taken to the independent mechanic. The dealer was not made aware of the failure. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 112,000.

These vehicles with the 5.0L engines have a problem with cam phaser timing which causes a rattle in the engine it also causes the engine to stall sometimes it causes the engine to stutter, in my forum I have saw this complaint from guys with vehicles ranging from 2015 up to 2019, this is a problem Ford knows about but haven't done anything about it, they have since developed a new cam phaser timing set but, they didn't not do a recall on this, this is a problem that occurs several times a week.

after warming up vehicle would not idle right when coming to a stop. it was intermittent at first but then got progressively worse. While sitting at a stop light rpms would go up to about 1000 then surge beyond without any input from me and then drop to below 500 sometimes killing the engine at what was suppose to be idle. there were not codes or check engine light but took to dealership when it first started happening they said they couldn't find anything wrong. during this time i replaced spark plugs, coils and timing sensors trying to fix but it those repairs didn't take care of it. but then it became more consistent and took it back in and they were able to confirm the problem occurring and after testing they recommended and changed out the timing components and all cam phasers, phaser filters and all vct solenoids

Timing chain tensioner broke causing a complete engine blown while in the dealership’s possession.

The contact's wife owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the vehicle jerk and hesitate upon depression of the accelerator pedal. In addition, the contact stated that the transmission unexpectedly downshifted with the check engine warning light illuminated. The vehicle was taken to several independent mechanics and the spark plugs, sensor coils, and other various engine parts were replaced; however, the failure persisted. The manufacturer was notified of the failure but offered no assistance. The failure mileage was approximately 80,000.

The contact owns a 2016 Ford F-150. The contact stated while driving 50 MPH, the oil pan started leaking. The check engine warning light was illuminated. The vehicle was taken to the local dealer to be diagnosed and the contact was informed that the oil pan gasket and valve needed to be replaced. The vehicle was repaired, but the failure recurred. The manufacturer was contacted and opened a case, but no additional assistance was provided. The failure mileage was approximately 30,000.

The contact owns a 2016 Ford F-150. The contact stated that during a routine oil change visit, the mechanic observed condensation near the oil pan. The vehicle was taken to a dealer where it was diagnosed that the oil pan and valve covers needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 101,000.

Oil pan leaked once before I bought the vechicle and once again at 90,000 miles and once again at 143,000 miles. Ford knows there is a problem related to the oil pan gasket and plastic oil pan. Ford upgraded the seal but it will still leak because the pan will get warped from the heat. On the ford forum multiple people have reported this as a problem as well.

Dec 2021 - Normal maintenance check including oil change. Technician informed me about leakage at oil pan. TSB 23-2083. Replaced defective oil pan. Jan 2025 - Normal maintenance check including oil change. Technical informed me about leakage at oil pan. TSB 24-2098. New design oil pan & replaced defective oil pan. Ford customer service notified. I requested if there was any financial compensation associated with these 2 repairs under respective TSBs. Answer - out of warranty. Internet searching - seems that these leakage at oil pan is known issue by Ford including a redesigned oil pan. Question = why is there no safety recall yet ?? These TSBs only give info about defect and how to fix. If vehicle is out of warranty, the repair cost is up to consumer. Consumer may not understand total impact = SAFETY issue because no oil then engine can malfunction or overheat resulting in...

Exhaust leak from manifold and broken bolt from engine block causing unhealthy exhaust to go into the cabin. Faulty Exhaust manifold removed/replaced with an upgraded new manifold/engine block bolts by license auto repair shop.

My 2016 Ford f150 engine failed. The Ford dealership found the turbo & the valves failed. 2 pistons cracked due to excessive carbon build up & the valves failed. The motor failed causing engine to stop suddenly.

Under light acceleration at highway speeds developed a misfire. Pulled over immediately and shut the vehicle down. Started vehicle up again and misfire was still occurring even at idle. Went straight to dealership where service department diagnosed as engine issues related to TSB 19-2384. Known defect to Ford related to a "concern with cylinder head valve guides". Advised by dealer this required new cylinder head but recommended entire long block replacement. Upon further discussion, manufacturer knew about this issue and did not recommend repair until symptoms developed because of their defect. Outside of warranty so dealer said they could provide no payment assistance. Spoke with Ford customer care and they informed me of the same and referred me to NHTSA.

At approximately 62,000 miles, a loud noise started from the passenger side of the engine, car was taken to the local Ford dealership for repairs, and it was determined that the bolts for the exhaust manifold broke which was causing fumes to enter the passenger compartment. Repairs were made at my cost of $6000, and calls were made to Ford Corporate for monetary help but they declined any help at all!

I was getting married and setting to go a getaway immediately after we wed. I got a tune up and go my vehicle read. After the tune up it the drive felt great. So me and my wife took to the highway, and as my vehicle began to accelerate the engine began jitter as I press on the gas peddle. The car would not go past 50 mph. As I kept my feet on the gas you can feel the whole car shaking, then the eco boost kicks in and it immediately accelerate at a high rate of speed and as attempt to control the speed by letting go of the gas. The vehicle shakes as it looses power and settles on 50 to 60 miles shaking until the eco boost kicks in. It was a two hour ride and I couldn't look back just pray. Through out the ride...

For the last 70k mile the vehicle will intermittently die when coming to a stop. Sometimes it just idles rough other times just dies. Not what you want when your trying to pull into traffic very dangerous situation. In August of 2019 a cel was finally displayed and dealer replaced cam solenoid. Unfortunately the fixed was short lived and the stalling continued. I delt with the problem from then forward the cel light never coming on and the dealer never able to duplicate the problem. Recently the dealer cleaned the solenoids in hopes of fixing the problem. It did not and they are unsure on how to fix vehicle. I have been on forums and many others have experienced the same issues it seems like a sizable problem that Ford does not want to address. This can sometimes happen multiple times in a day or go months without a problem...

The contact owns a 2016 Ford F-150. The contact stated while driving at an undisclosed speed, the vehicle downshifted with the check engine and transmission warning lights illuminated. The vehicle was taken to an independent mechanic where it was diagnosed and determined that the transmission had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 82,297.

The contact owns a 2016 Ford F-50. The contact stated while driving approximately 70-75 MPH, the vehicle unexpectedly downshifted to 3rd gear. The contact pulled over to the side of the road, turned off, and restarted the vehicle, and the vehicle drove normally. The “WRENCH” symbol was briefly illuminated. The vehicle was taken to the dealer and an unknown recall update was performed. The failure persisted and the vehicle was returned to the dealer. The dealer was unable to diagnose the vehicle. The vehicle had not been repaired. The manufacturer was made aware of the failure and opened a case. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 180,000.

Iba conduciendo en carretera abierta y el carro se trancó feo estuve a punto de salirme de la carretera , el motor falló y bajo la potencia de manera desmedida, y derrapó , logré controlar el carro pero ahora el carro presenta códigos y fallos en la potencia , tiembla y estoy pagándolo y no me sirve , está parado ocupo ayuda para devolverlo

2016 F-150 3.5 112,000 miles. first happend two weeks ago. Has done this 5 times now. It Seems like ever so often I go over a bump or entering or exiting bridge at highway speed my truck would throw the wrench at me and check engine light and hill assist disabled and I don't believe I even have hill assist. I would have no throttle response and have to pull over and the truck would run rough so the only thing I could do is turn it off and back on and the error would fix itself. it's done this to me a handful of times now and I had my code reader with me and the error code P2112- throttle actuator control system stuck open. I did some googling and others have had this same problem. this could be a very bad situation if a person was to pull...

My Engin light went on code was P0304 cylinder 4 misfire.I recently replaced #4 ignition coil. Using power balance test, confirmed cylinder #4 is misfiring but only on idle. Per TSB 19-2310 , suspect #4 direct fuel injector of leaking. The dealership will not help back up this problem. Need all 6 fuel injectors replaced to make my truck SAFE to drive.my truck has the 2.7L v 6 eco boost engine. A lot of these engines have this problem, Ford as of now does not have a recall but should. This problem needs fixed before someone gets hurt. This could cause a fire.

This has happened on four separate occasions. When driving, we suddenly get a warning about hill assist, immediately followed by a warning about stability control, immediately followed by the check engine wrench light. At the exact same time, vehicle shakes very hard and loses acceleration, almost like the connection between the pedal and the engine was cut. Today, we were going about 70mph on the freeway when it happened, and all we could do was put the hazards on and let it roll in neutral. Luckily, we found a bit of shoulder to pull off on. Everyone was in danger because we lost the engine at speed. I'm scared to imagine what would have happened going up an incline. On each of these occasions, turning everything off, waiting, and then turning it back on was what it took for it to be drivable again. We have taken it to the...