2016 KIA OPTIMA Engine Problems

engine light start blinking out of no where and speed started to reduce while on the highway. my fix finder gave me code P1326

The contact owns a 2016 Kia Optima. The contact stated that while driving at 60 MPH, the vehicle stalled with the check engine light illuminated. The brake pedal was depressed, and the steering wheel seized. The contact was able to pull over to the side of the highway and contacted the Highway Patrol for assistance. The contact associated NHTSA Campaign Number: 18V907000 (FUEL SYSTEM, GASOLINE, ENGINE); with the failure; however, the VIN was not included in the recall. The vehicle was towed to the residence. The dealer was not notified. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 105,000.

The contact owns a 2016 Kia Optima. The contact stated that while driving at an undisclosed speed, the vehicle shuddered. No warning lights were illuminated. The vehicle was taken to a dealer, where it was diagnosed and determined that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and stated that the knock sensor needed to be installed prior to the failure for the engine replacement to be covered under warranty. The failure mileage was approximately 143,000.

My vehicle’s engine was previously approved for replacement under the lifetime engine warranty associated with the settlement, confirming that my vehicle falls within the covered class. However, I am now experiencing significant difficulty obtaining assistance regarding secondary damage that directly resulted from the engine failure, specifically the failure of the starter and related operability issues. Despite multiple attempts to resolve this matter through the dealership and warranty channels, I have been repeatedly redirected without meaningful assistance or clear resolution. I have also encountered discrepancies within the online settlement VIN verification tool, which appears inconsistent with Kia’s prior acknowledgment of my vehicle’s settlement-related coverage.

The engine stalled without warning while I was pulling out of my driveway into the street, creating an unsafe condition due to sudden loss of power. After waiting briefly, the vehicle restarted and was moved back into the driveway. It was towed the following day due to loss of confidence in safe operation. The vehicle was diagnosed with engine failure consistent with known defects affecting Kia Optima vehicles equipped with Theta II engines. Kia denied coverage under the extended engine warranty / class action settlement solely because the KSDS (PI1802 ECU update) had not been installed prior to the failure. As the second owner, I was never notified of this update before the incident and had no opportunity to complete it. This failure was sudden, unanticipated, and safety-related. I am submitting this complaint to document an engine stall and loss of power condition posing a safety risk.

The engine is a problem and all I’m ever told us “ this vehicle is know to have engine problems. This is dangerous to have in the road. Kia is aware of this. Why sale the vehicle knowing this and not disclosing this info to the consumer upon purchase. There is no truth in lending. It’s plain sight robbery. What if I’m far from home and stranded because vehicle set fire or broke down in hazardous condition weather. I constantly needing oil changes because of this engine. The dealership is aware. They tell me to trade it in or get rid of it because it’s going to go for a fact. I’ve never missed oil changes. I put oil every time the oil indicator light comes on. Now for the 3rd time the check engine light is on. 2 times for misfire code. The vehicle engine holds sludge no matter...

My 2016 Kia Optima experienced a sudden catastrophic engine failure in July 2025. The failure is consistent with widely reported Theta II engine rod bearing defects that cause engine seizure and stalling. The vehicle did not receive the Knock Sensor Detection System (KSDS) update prior to my ownership, and I was never notified of this critical safety-related update. The engine failure occurred without warning and could have resulted in loss of power while driving, creating a serious safety risk. This vehicle model year has a documented history of engine defects and class action settlements related to premature engine failure. I believe this represents an ongoing safety defect. I am requesting that NHTSA review this failure as part of its investigation into Kia Optima engine defects.

While driving my 2016 Kia Optima, the vehicle experienced a sudden and complete loss of engine power and stalled without warning. At the time, I was Door Dashing for income. The engine seized and the vehicle came to an immediate stop in the middle of 4925 Wolf Creek Dr SW, Atlanta, GA, a narrow two-lane road with limited street lighting. I was forced to remain stopped in the roadway in darkness for over an hour while multiple oncoming vehicles passed by, creating a serious safety risk. The vehicle could not be restarted and had to be left on the roadside overnight. The following day, the vehicle would only start briefly when jump-started, ran for approximately 15 seconds, and shut off again. It could not move and was towed to an authorized Kia dealership. At the dealership, technicians jump-started the vehicle, performed diagnostics, added engine oil, cleared codes, reset adaptive values,...

Car is burning a lot of oil, took to dealer went through several tests and they claim burning 1.5 quarts was within limit for 1000 miles. Then started getting misfire codes and car went into limp mode a couple of times. They said to replace spark plugs because they were fouled and clean injection. Performed those requested actions, then 45k later getting misfire codes again, took to another dealer they said plugs are fould and clean injection again. Asked them to provide a permanent fix for the issue so the car does not keep fouling out the plugs and they said the only way to fix was to replace the motor. I asked, since you have no guaranteed fix why don't you replace the defective motor under warranty. They said because it is not locked up or throwing a specific code detecting a knock in the motor. So I said...

Engine brocked the pistones brock stock engine and pay for new engine

The contact owns a 2016 Kia Optima. The contact stated that while driving approximately 40 MPH, a knocking sound coming from the engine compartment was heard, and the check engine warning light illuminated. The contact further stated that while driving at approximately 80 MPH, with the cruise control mode engaged, the vehicle started to stall and failed to exceed 30 MPH. The contact stated that the cruise control became inoperable, and the check engine warning was flashing. The vehicle was restarted; however, the vehicle continued to hesitate and failed to exceed 30 MPH while driving. The dealer was contacted, but the vehicle was not diagnosed or repaired. The contact was referred to the NHTSA hotline for further assistance. The manufacturer was not made aware of the failure. The approximate failure mileage was 70,000.

My 2016 Kia Optima is experiencing severe internal engine oil consumption that matches known issues Kia has recalled and extended warranties for. The vehicle loses 1–3 quarts of oil every few days with no external leaks. A repair shop found a P0304 cylinder 4 misfire, P0010 cam actuator code, and spark plug damage caused by oil entering the combustion chamber. They confirmed internal engine damage and abnormal oil consumption. The Kia dealership refused to assist due to mileage, even though this issue matches the engine defects covered under Kia’s litigation settlement and warranty extensions. The excessive oil consumption creates a dangerous safety risk, including engine stalling, loss of power, and potential engine seizure while driving. I am requesting NHTSA review because the vehicle’s condition is unsafe and part of a widespread engine defect.

The engine lost cylinder 3, piston came loose and broke the spark plug. This happened because the rod bearing came loose which has been a known issue with Kia. There’s already been a class action law suit, and recall with warranty. Now the Kia dealership in Lynchburg has refused to honor this warranty. Stating they can’t do the required rod bearing clearance test because the engine doesn’t have compression. The engine has no compression because the rod bearings came loose and shoved the piston into the head.

While driving, the vehicle suddenly developed a loud knocking noise from the engine. Within one block the vehicle began smoking heavily from under the hood. I pulled over, opened the hood, and flames were visible. This is a 2016 Kia Optima with the 2.4L Theta II engine. Approximately one year ago the original engine seized and was replaced by a Kia dealer under the Theta II engine recall (SC172/SC147) and class-action settlement. This is the second catastrophic failure of a Theta II engine in this vehicle. The replacement engine has now failed in the exact same manner as the thousands of other documented cases — rod bearing failure leading to knocking, overheating, and engine compartment fire. The dealership (Fowler Kia of Windsor, CO) inspected the vehicle and quoted over $6,000 in repairs (melted engine wiring harness, ECM connector, battery cables, airbox, intake boot, etc.) while claiming the fire was “unknown...

Vehicle: 2016 Kia Optima LX Turbo – Approx. 114,155 miles** This complaint concerns ongoing systemic defects affecting the electrical, braking, and engine management systems of the referenced vehicle. Despite multiple documented repair attempts, the failures persist, creating continuous and significant safety hazards. The vehicle has experienced repeated electrical system malfunctions, including multiple battery failures (three replacements within one year), sustained low-voltage conditions, and intermittent lighting loss. Notably, the headlights and exterior lighting have shut off unexpectedly during extended highway operation. The brake control system is also compromised. The electronic emergency brake has engaged spontaneously while the vehicle was in motion, causing abrupt deceleration without driver input. Additionally, the vehicle exhibits continuous fuel vapor and engine performance defects. The purge valve has been replaced four times, yet the failure recurs. The vehicle frequently hesitates upon acceleration, exhibits delayed throttle response, and jerks during takeoff, creating hazardous conditions when merging into traffic...

My engine blew up and started smoking while driving

Car stop accelerating when I went to get my oil change the shop reported my engine eating up my oil found out kia have a recall on engine

Engine sludge and failure. Engine part failure p0010 began happening within 1 year of Kia engine replacement. It is available for inspection. This creates a problem with acceleration in the vehicle, putting my family's and my safety at risk. This problem has been confirmed by the dealer. The check engine light is one. This part failure and engine sludge (despite consistent maintenance) has caused engine failure again, just 3 years after replacement.

The car is burning oil rapidly causing potential issues with the transmission and engine. The oil burns and does not leak after a few hundred miles and has to be refilled continuously causing alot of money and potential issues with other components of the car. I notice jerking when accelerating and smoke if dont fill every 1 to 2 weeks.

Engine Is knocking that happened when I took my car 3 times to emission test and my car didn't pass after that I took it to my mechanic for the diagnostic and he told me you have to take it to kia dealer but I was shocked the way how they treated me and they completely refuse to replace my engine they came up with too many excuses and I have recall repair active I have right to fix my car but they didn't with bad attitude

Engine began jumping during driving and loss power. No dashboard illumination warning lights and the temperature gage showed normal operating temperature. Car was not accelerating properly. Had to maneuver carefully to prevent being ran over. Engine light illuminated showing misfire. Replaced ignition coil pack and spark plugs. Driving again, car stalled. No dashboard warning lights. No high temperature on gauge. Narrowly missed being hit by a semi as there was absolutely no warning and we were on an Interstate bypass ramp with nowhere to pull over!! Towed car to dealership for diagnosis. Results: engine blown, turbos gone, and the catalytic converter is holding oil. Dealer is stating this is not covered under the extended warranty from Kia as its not connector rod bearing issues and that the piston rings failed. However, they stated the turbos got "too hot" and they failed. The gauges have never shown that the car was...

I am filing this complaint to urgently bring attention to a serious safety and mechanical defect with my Kia vehicle's engine and fuel system. My engine is excessively consuming oil, to the point where it poses a significant risk of engine failure, which could result in a loss of power while driving and create a hazardous situation on the road. Details: I consistently have to add 5 quarts of oil approximately every month. During regular oil changes, there is barely any oil recovered from the engine, suggesting the oil is being consumed or burned internally. I took the vehicle to AutoZone for diagnostics, and they confirmed the engine is burning oil. They also mentioned it could be related to a rod or piston ring issue. There are no visible leaks under the vehicle, and the oil is not being expelled externally—it's being consumed by the engine. This issue is not...

The engine is starting to fail causing issues such as being able to accelerate. When driving on the freeway it caused a safety issue it began slowing down on the interstate. The vehicle has been inspected by mechanics. No warnings prior to problem. They appeared day before due for an oil change. The car also burns oil really fast sometimes causing car to smoke. I have a GDI turbo engine and have been told that the engine i have has been recalled a few times on different models cars.

My 2016 Kia Optima EX (VIN [XXX] , 2.4L I4 DI) suffered sudden engine bearing failure and complete engine seizure after approximately three months of use. After inspection, the Kia Scottsdale dealership confirmed that my vehicle’s VIN was eligible under the engine replacement warranty and submitted a request for assistance.However, Kia America denied the request. This defect is identical in nature to the known dangerous defect covered under Kia Safety Recall SC147 (NHTSA 17V-224) and related recalls for earlier Optima model years, involving connecting rod bearing wear leading to engine seizure. In my case, the defect caused a total loss of motive power, posing a serious crash risk. Kia Motors America has refused to repair or replace the engine, claiming my vehicle is ineligible due to being purchased from an auto auction (Sierra Auction) and having multiple prior owners. This refusal ignores that the defect is a safety-related manufacturing flaw...

I have pictures

No FireNo Injuries0 Deaths0 I’m experiencing severe oil consumption and spark plug fouling, which are known problems with the GDI engine. This is affecting driveability and may indicate piston ring or valve seal failure. My engine code starts with G4KJ which falls under the current recall, but my vin does not show up. Why isn't my car eligible? I have called Kia and their response was to call my local dealership. Started noticing the issue on [XXX]. Called dealership at that time and they said my car doesn't qualify. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Complaint Message – 2016 Kia Optima Engine Failure Without Oil Light Warning I am the owner of a 2016 Kia Optima (VIN: [XXX] ). My vehicle suffered complete engine failure due to oil starvation — without any prior oil warning light or indication. The engine died while driving, and it was only afterward that I discovered the engine oil was extremely low. The oil pressure light never illuminated at any point to warn me. I am aware that Kia previously recalled earlier model years (2011–2014) for similar engine issues under Recall SC147 and others, related to the Theta II engine and oil pressure-related failures. Many owners reported the exact same symptom — catastrophic engine failure without oil light warnings — that I am now experiencing in my 2016 Optima. Although my model year is not included in the existing recall, the failure pattern appears identical. I believe this presents a...

I’m experiencing severe oil consumption and spark plug fouling, which are known problems with the GDI engine. This is affecting driveability and may indicate piston ring or valve seal failure.

Engine issue, it’s knocking loud and misfires. Engine light flashing and Car went into limp mode , will not go over 60 mph . I have changed the spark plugs, knock sensor, and had an oil change nothing has fixed my issue.

Several safety-critical systems failed on this vehicle. The engine (Theta II 2.4L GDI) failed due to rod bearing wear, causing sudden power loss on the highway. The vehicle entered limp mode, once at 50 mph in 2018 and again at 70 mph in 2025, and had to be pulled over quickly to avoid collision. Additional issues: all four windows failed at different times, leaving them stuck open and creating safety risks in weather or emergencies. The trunk latch failed, causing unsecured cargo risk. ABS, TPMS, and traction control warning lights illuminated repeatedly, indicating possible loss of critical safety systems. A loose wiring harness caused the turn signal bulb to burn out repeatedly, reducing visibility and signaling. The dealership performed the KSDS software update after I reported engine trouble but did not resolve the issue. The engine soon failed completely while driving. Other issues, such as the fuse box blowing fuses...

The vehicle went into limp power mode while driving

A month in after purchasing the check engine light came on. My car did not want to accelerate, started shaking and having jerking movement while driving on the freeway with my newborn and 3 other children in the car with me. Got stranded 3 hours away from home. Car has been in the shop going on 30 days. Spark plugs changed, coolant thermostat changed and now the engine was reported that it has failed. Still in the shop currently.

Engine failed at 52.350 miles due to excessive oil consumption confirmed by a Kia dealership. Car was driving fine on 5/1/25, on 5/2/25, car started to stall with loud clicking noise, and wouldn't move fast, which then activated the check engine light.

I went to the Garden Grove Kia to get my new 2016 kia optima repaired for their knock sensor settlement repair. By their own terms of the agreement all original and subsequent ow ers can get vehicles repaired. They took my vehicle information, I gave them all details of my ownership of the vehicle and they said they would fix it. The next day I rented a trailer to take the vehicle to get repaired (vehicle still runs but don't think it's safe to drive like that) and upon arriving, a worker comes out and tells me that they will not repir the vehicle because I just purchased the vehicle. Craig, the manager, also refused to see ownership documents but gave me 2 things; legal advice saying that I should sue where I bought the vehicle from and a paper that said they will not fix cars owned by dealers...

The check engine light came on in the car. Upon having it checked at a local automotive shop, we discovered that the thermostat assembly is malfunctioning. This can cause the engine to overheat and shut off at any time which of course would be a severe danger. Additionally, a bad thermostat assembly in Kia vehicles can lead to engine overheating or overcooling, potentially causing engine damage and even a fire risk. Upon searching, this appears to be a common issue with the 2016 Kia Optima.

Valve 3 does not have compression sent to private mechanic. Sent to KIA was told this is not covered under warranty for new engines went to say that intrest rates are down for new used cars. After some research this could be caused by engine recall.

Car has been consuming way more oil than usual which caused engine failed and I’ve filed several complaints with Kia America few years before engine failure with concerns of how much money I was spending in oil

The contact owned a 2016 Kia Optima. The contact stated while coming to a stop, the vehicle leaned forward as if the engine had moved abnormally too far forward out of position. The contact stated that her boyfriend attempted to roll down the passenger’s side window; however, the window failed to open as intended. No warning light was illuminated. In addition, the contact attempted to take the vehicle to the local independent dealer where it was purchased; however, the vehicle experienced a loss of automotive power. The vehicle was towed to the local independent mechanic, where it was diagnosed that the engine was blown and there was a hole in the engine. The contact was informed that the engine needed to be replaced. In addition, the contact diagnosed the failure and related the failure to the motor mount, alternator bracket, and in need of an intake manifold replacement. The local...

The car caught on fire while I was driving. No warning lights came on and the car didn't show it was running hot. I tried to engage the brakes, and they malfunctioned. I coasted the car to the side of the highway, where the fire and smoke plumed from under the car. I immediately exited the car and ran. As I was running from the car the grass was on fire. The car was totally destroyed by fire. The car has not been inspected by my insurance or Kia. Kia has a class action settlement for car fires the year, make, and model of mine.

1. Burning Oil Issue: I began noticing excessive oil consumption in my vehicle at approximately [130,000], with the need for frequent oil top-offs. I made multiple visits to my local dealership and reported the issue, but no lasting solution was offered. This burning issue is a known issue due to position ring failure. 2.Catalytic Converter Failure: Due to the excessive oil burning, the oil eventually began to damage the catalytic converter. This caused significant issues with the performance of my vehicle, including [specific symptoms such as loss of power, poor acceleration, engine misfire, etc.]. 3.Engine Failure: As the oil-burning issue continued, the damage to the catalytic converter worsened, leading to a total engine failure. I am left with a car that is no longer operational, and I believe that these issues are the result of a persistent defect in the engine that should have been addressed under warranty or a...

I was driving on 295 and my engine light came on. My car started shaking when I was accelerating and when I don’t accelerate it stops. When I come to a complete stop the car jerks back and forth acting like it wants to stall… I’m waiting on a call back from my mechanic on their diagnostic results

Vehicle has been burning oil excessively for the last 3 years until engine finally went out

The contact owned a 2016 Kia Optima. The contact stated while driving at an undisclosed speed, the contact noticed smoke coming from under the hood. The contact stated that the passenger, who was seated in the rear passenger's seat, advised the contact to stop the vehicle. The contact stopped and parked the vehicle. The contact and the passenger exited the vehicle. The contact stated the engine was on fire. The Fire department arrived and extinguished the fire. A Fire report was filed. No police report was filed. No injuries were sustained. The vehicle was towed to a local tow yard. The vehicle was condemned as a total loss. In addition, the contact stated that two days before the failure, the vehicle was serviced by an independent mechanic. The independent mechanic replaced the engine sensor and the valve cover gasket. The manufacturer was made aware of the failure and a case...

The contact owns a 2016 Kia Optima. The contact stated that while driving at an undisclosed speed, the vehicle failed to operate properly. No warning light was illuminated. The vehicle was taken to a local Good Year Service Center where it was diagnosed and determined that the battery, alternator, and drive belt needed to be replaced. The vehicle was repaired; however, several miles later the engine seized. The local dealer was contacted. The vehicle was not diagnosed or repaired. In addition, the contact stated that all four windows shattered, and the window regulators were replaced several times. The contact stated that the front driver’s and front passenger’s side windows had shattered, and moisture entered the cabin of the vehicle during inclement weather. Upon further investigation, the contact related the failure to an undisclosed NHTSA recall. The manufacturer was made aware of the failure. The failure mileage was approximately 48,889.

Engine started making a knocking noise. Took the car to a machine that agreed this is the same issue that other Kia's have had. Those Kia's engines were on recall but for my year, it is not on recall. Even though it's the same exact issue. Car maintenance is up to date.

CHECK ENGINE LIGHT CAME ON AND LOST ENGINE POWER WHILE ENTERING TRAFFIC ON THE FREEWAY, ALMOST GOT REARENDED BUY A VEHICLE FROM BEHIND, VERY SCARRY! CAR IS AT THE KIA DEALER GETTING DIAGNOSED.

The contact owns a 2016 Kia Optima. The contact stated that the vehicle was experiencing an excessive oil consumption. The vehicle was taken to the dealer, where the contact was advised to complete an oil consumption test. The contact declined. The contact stated that upon driving approximately 500 miles after the oil change was performed on the vehicle, there was no oil left in the engine. The check engine warning light was illuminated. The vehicle was taken to the dealer, where it was diagnosed that oil was leaking onto the spark plug. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 70,000.

Vehicle went into emergency mode while in the highway system completely locked could not drive lost power and was forced to pull over and have vehicle towed, mechanic took a look indicated new alternator was required there for we purchased new alternator and new battery car turned on and same issue happened with in 20 minutes of test driving vehicle, this happened twice and could have cost our life’s! I am extremely disappointed and frustrated I have no means to fix the vehicle we used out saving to finally replace what we though was the issue but I’ve come across many same issues from other parties who experienced the same issue. The vehicle is paid off and we need assistance in fixing this issue it appears the engine or electrical issue at this point but I am scared to get on the road we have tried charging it back on...

The contact owns a 2016 Kia Optima. The contact stated that while driving at approximately 55 MPH, the vehicle lost automotive power. The check engine and the engine oil warning lights were illuminated. The vehicle was towed to a local independent mechanic where it was diagnosed and determined that the engine needed to be replaced. The local dealer was contacted; however, the vehicle was not repaired. The contact stated that the vehicle warranty had expired. The manufacturer was made aware of the failure. The failure mileage was approximately 147,000.

My 2016 KIA Optima is burning 5quarts of oil very fast every 2,000 miles. When I put oil in my car then 2 weeks later or a few weeks past, my car empty from oil