2004 FORD F-250 SD — Problems, Recalls & Safety Data

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N/A

Safety Rating

345

Owner Complaints

17 Crashes 14 Fires

4

Recalls

ACTIVE RECALL

5

Service Bulletins

0

Investigations

Overview of the 2004 FORD F-250 SD

The 2004 FORD F-250 SD has received a total of 345 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 5 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:BRAKE LIGHTS, EXTERIOR LIGHTING:TAIL LIGHTS, WHEELS:HUB. 5 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Engine And Engine Coolingenginediesel (37 complaints), Electrical System (33 complaints), and Engine And Engine Cooling (27 complaints).

Recalls for the 2004 FORD F-250 SD

NHTSA has recorded 5 recalls for the 2004 FORD F-250 SD, potentially affecting up to 425,478 vehicles.

Recall 11V352000 — EXTERIOR LIGHTING:BRAKE LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 11V352000 — EXTERIOR LIGHTING:TAIL LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 07E106000 — WHEELS:HUB

| 130,000 vehicles affected

Defect: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

Consequence: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

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Recall 06E026000 — EXTERIOR LIGHTING

| 61,944 vehicles affected

Defect: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

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Recall 05V270000 — ELECTRICAL SYSTEM:WIRING

| 180,104 vehicles affected

Defect: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

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Owner Complaints for the 2004 FORD F-250 SD

345 complaints have been filed with NHTSA for the 2004 FORD F-250 SD. Below is a breakdown by vehicle component.

Engine And Engine Coolingenginediesel
Complaints: 37 2 Crashes 1 Fire 4 Injuries
Electrical System
Complaints: 33 3 Fires
Engine And Engine Cooling
Complaints: 27 2 Fires
Electrical Systemwiring
Complaints: 21 2 Crashes
Fuel System Diesel
Complaints: 18
Vehicle Speed Control
Complaints: 17 2 Crashes 1 Injury
Engine And Engine Coolingengine
Complaints: 16 1 Crash 1 Fire
Engine
Complaints: 14 1 Crash
Steering
Complaints: 14
Tires
Complaints: 13 2 Crashes 1 Injury
Power Trainautomatic Transmission
Complaints: 12
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
Complaints: 7 1 Fire
Fuelpropulsion System
Complaints: 6
Suspension
Complaints: 6
Suspensionfront
Complaints: 6
Engine And Engine Coolingexhaust System
Complaints: 5
Fuel System Gasoline
Complaints: 5
Air Bags
Complaints: 4 3 Crashes 5 Injuries
Engine And Engine Coolingengineother Fuel Typesturbosupercharger
Complaints: 4
Equipment
Complaints: 4 1 Fire
Power Train
Complaints: 4
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 3
Fuel System Gasolinefuel Injection System
Complaints: 3
Fuel System Otherfuel Injection System
Complaints: 3
Structurebodydoor
Complaints: 3
Tirestreadbelt
Complaints: 3
Wheels
Complaints: 3 1 Crash
Electrical System12v24v48v Battery
Complaints: 2 1 Fire
Electrical System12v24v48v Batterycables
Complaints: 2 2 Fires
Electronic Stability Control Esc
Complaints: 2
Engine And Engine Coolingcooling System
Complaints: 2
Engine And Engine Coolingenginegasolineturbosupercharger
Complaints: 2
Engine And Engine Coolingexhaust Systememission Control
Complaints: 2
Fuel System Other
Complaints: 2
Parking Brake
Complaints: 2
Power Traindriveline
Complaints: 2
Service Brakes
Complaints: 2
Structurebody
Complaints: 2 1 Crash
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 2
Air Bagsfrontal
Complaints: 1 1 Crash 1 Injury
Electrical Systemstarter Assembly
Complaints: 1 1 Fire
Electrical Systemwiringfront Underhood
Complaints: 1
Engine And Engine Coolingcooling Systemradiator Assembly
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Equipmentmechanical
Complaints: 1
Exterior Lightingbrake Lights
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Fuel System Gasolinefuel Injection Systeminjectors
Complaints: 1
Parking Brakedrivelinehydraulichoses Linespiping And Fittings
Complaints: 1
Power Trainautomatic Transmissiontorque Converter
Complaints: 1
Power Trainaxle Assembly
Complaints: 1
Power Trainclutch Assemblypedalhand Levermotorcycle
Complaints: 1
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seat Belts
Complaints: 1 1 Crash 2 Injuries
Seat Beltsfront
Complaints: 1
Seatsfront Assemblyseat Heatercooler
Complaints: 1 1 Fire
Service Brakes Hydraulic
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Steeringlinkagesdraglinkconnection
Complaints: 1
Structure
Complaints: 1 1 Injury
Structurebodytailgatehinge And Attachments
Complaints: 1 1 Injury
Suspensionfrontcontrol Armupper Ball Joint
Complaints: 1
Suspensionfronthub
Complaints: 1
Suspensionrear
Complaints: 1
Tirestemporaryemergency Spare Tire
Complaints: 1
Unknown Or Other
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1

Most Recent Complaints

#11229567 | ENGINE | | 11,686 miles
TL* THE CONTACT OWNS A 2004 FORD F-250 SD. THE CONTACT STATED THAT THE VEHICLE STALLED SEVERAL TIMES AND WAS UNABLE TO RESTART. IN OTHER INSTANCES, THE VEHICLE RESTARTED WITH A DELAY AND THE ENGINE WAS SLOW TO GAIN SPEED, BUT LATER ACCELERATED AT A HIGH RATE OF SPEED. DAN COLLINS FORD (541-947-4965, LOCATED AT 351 N O ST, LAKEVIEW, OR 97630) AND CROWN MOTORS (541-947-4965, LOCATED AT 351 NORTH O. STREET, LAKEVIEW, OR 97630) WERE NOTIFIED, BUT WERE UNABLE TO REPLICATE THE FAILURE. IN ADDITION, BLACK SMOKE WAS PRESENT AND THE VEHICLE IDLED HIGH AND LOW. THE VEHICLE WAS NOT REPAIRED AND WAS UNSAFE TO BE DRIVEN. THE VEHICLE WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 11,686.
#11210083 | ELECTRICAL SYSTEM | | 175,649 miles
TAKARA RECALL I WAS DRIVING DOWN THE FREEWAY WHEN THE CHECK ENGINE LIGHT CAME ON I ALL THE SUDDEN HAD A LOSS OF POWER AND IT WAS LIKE THE MOTOR WAS SPUTTERING LIKE IT HAD A MISFIRE AFTER THAT IT'S VERY HARD TO START AND BARELY MOVES IT COMES UP WITH MULTIPLE INJECTOR CODES THAT ALL FAILED AT THE SAME TIME SOME HIGH SOME LOW
#11210083 | ENGINE | | 175,649 miles
TAKARA RECALL I WAS DRIVING DOWN THE FREEWAY WHEN THE CHECK ENGINE LIGHT CAME ON I ALL THE SUDDEN HAD A LOSS OF POWER AND IT WAS LIKE THE MOTOR WAS SPUTTERING LIKE IT HAD A MISFIRE AFTER THAT IT'S VERY HARD TO START AND BARELY MOVES IT COMES UP WITH MULTIPLE INJECTOR CODES THAT ALL FAILED AT THE SAME TIME SOME HIGH SOME LOW
#11210083 | FUEL/PROPULSION SYSTEM | | 175,649 miles
TAKARA RECALL I WAS DRIVING DOWN THE FREEWAY WHEN THE CHECK ENGINE LIGHT CAME ON I ALL THE SUDDEN HAD A LOSS OF POWER AND IT WAS LIKE THE MOTOR WAS SPUTTERING LIKE IT HAD A MISFIRE AFTER THAT IT'S VERY HARD TO START AND BARELY MOVES IT COMES UP WITH MULTIPLE INJECTOR CODES THAT ALL FAILED AT THE SAME TIME SOME HIGH SOME LOW
#11202932 | ELECTRICAL SYSTEM | | 90,000 miles
2004 FORD F250 SD 6.0L SPUTTERS, LUNGES & DIES OUT WHEN IDLE, WAITING IN TRAFFIC OR DRIVING SLOWLY. LUCKILY, IT'S BEEN STARTING RIGHT BACK UP. IT HAS BEEN OCCURRING QUITE OFTEN LATELY. LOOKED UP POSSIBLE CAUSES AND FOUND RECALL 05V270000 FROM 2005, WHICH SEEMS TO BE THE EXACT ISSUE I AM HAVING. CALLED FORD AND WAS TOLD THERE ARE ZERO RECALLS PERTAINING TO THIS TRUCK AND THAT THAT PARTICULAR RECALL DOES NOT INCLUDE MY TRUCK. I HAVE SEEN MANY OF THE SAME COMPLAINTS ABOUT THIS SAME EXACT VEHICLE AND HOW THIS ISSUE HADN'T BEEN COVERED UNDER SAID RECALL. I HAVE THE NHTSA RECALL NO EA05003, BUT IT HAS TIMED OUT AND IS NO LONGER AVAILABLE FOR VIEWING ON THIS SITE. PLEASE REALIZE THAT ALL THESE SAME VEHICLE OWNERS ARE HAVING THE SAME DANGEROUS ISSUE AND IT ISN'T BEING TAKEN SERIOUSLY BY FORD OR THE NHTSA.

View all Engine And Engine Coolingenginediesel complaints →

Safety Rating for the 2004 FORD F-250 SD

NHTSA has not yet tested the 2004 FORD F-250 SD in its New Car Assessment Program.

Technical Service Bulletins for the 2004 FORD F-250 SD

Ford Motor Company has issued 5 technical service bulletins (TSBs) for the 2004 FORD F-250 SD. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

05252 — TRAILER HITCHES

NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS. *TT

05176 — POWER TRAIN:AUTOMATIC TRANSMISSION

DIAGNOSTIC TROUBLE CODE P0488 AND/OR P1334 WITH NO DRIVEABILITY SYMPTOMS, HARSH SHIFT AND/OR TRANSMISSION ENGAGEMENTS. *TT

04221 — ENGINE AND ENGINE COOLING

MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING. *EH VEHICLES BUILT THROUGH 4/25/2005 - 5.4L 3V ENGINE. *TT

18554 — VEHICLE SPEED CONTROL

RPM SURGE AT IDLE; AUDIBLE EGR SURGE; LOW POWER/SMOKE/ROUGH IDLE FOLLOWING A COLD START THAT CORRECTS AFTER ENGINE IS WARM; SURGE ON RESUME WITH SPEED CONTROL; INTAKE FLUTTER SOUND AT STEADY STATE THROTTLE, JUST BEFORE DOWNSHIFT, ON AUTOMATIC TRANSMISSION VEHICLES; BUCK/JERK SURGE ON MANUAL TRANS VEHICLES. *TT

17917 — POWER TRAIN

LOW/OSCILLATING LINE PRESSURE OR LOW/NO PTO TORQUE DUE TO INCOMPLETE PTO WIRING INSTALLATION. *TT

NHTSA Investigations for the 2004 FORD F-250 SD

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the FORD F-250 SD

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Other FORD Models

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