2004 FORD F-250 SD Engine And Engine Cooling Problems

TL* THE CONTACT OWNS 2004 FORD F-250 SD. THE CONTACT STATED WHILE DRIVING HER VEHICLE WOULD SHAKE AND STALL. THERE WERE NO WARNING LIGHTS PRESENT HOWEVER, THE VEHICLE WAS TAKEN TO A DEALER WHERE THE TECHNICIAN DIAGNOSED THAT INJECTORS 3,5,6 AND 7, THE EXHAUST BACK PRESSURE SENSOR AND THE FAN CLUTCH NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WERE 144,788.

OUR 2004 F250 DIESEL 4X4 SUPER DUTY WAS PARKED IN THE DRIVEWAY OVERNIGHT, PROPERLY PLUGGED IN DUE TO THE COLD. A NEIGHBOR WOKE US UP TO STATE IT WAS ON FIRE. THE ENTIRE FRONT AND INTERIOR OF THE TRUCK WAS ENGULFED IN FLAMES BEFORE THE FIRE DEPARTMENT ARRIVED. AFTER IT WAS EXTINGUISHED, THE COUNTY FIREMAN POINTED THE BELIEVED THE POINT OF IGNITION APPEARED TO BE AT THE FIREWALL ON THE DRIVERS SIDE DUE TO THE FACT THAT THE MASTER BRAKE CYLINDER & BATTERY WERE DISINTEGRATED. PLUS THE SECONDARY BATTERY & RADIATOR WERE PARTIALLY INTACT WHICH ARE IN THE FRONT. THE FIRE DEPT STATED THAT IF IT HAD BEEN A FRONTAL POINT OF IGNITION DUE TO THE BLOCK HEATER THE RADIATOR & BATTERY ON FRONT PASSENGER SIDE WOULD'VE BURNED FIRST DUE TO ALUMINUM MATERIALS. *TR

2004 FORD F250 SUPER DUTY EGR VALVE & OIL COOLER AT A COST OF $2400.00 TO HAVE MY TRUCK FIXED. THERE ARE ALLOT OF OTHER COMPLAINTS POSTED BUT IT LOOKS LIKE NO ONE IS DOING ANYTHING TO GET AFTER FORD MOTORS TO RECALL THIS BIG EXPENSIVE PROBLEM TO CONSUMERS. ITS BAD ENOUGH THE TRUCKS COST SO MUCH. FORD IS ABLE TO INCREASE THEIR PROFITS BY NOT RECALLING AND FIXING THIS EXPENSIVE PROBLEM. I'M A DISABLED VETERAN AND IT TOOK ALL MY MONEY FOR A MONTH TO GET MY TRUCK BACK. I COULD NOT BUY FOOD OR PAY MY BILLS BECAUSE IT WENT TO GETTING MY TRUCK BACK WITH ONLY 1/4 TANK OF FUEL. SO NOW I CANNOT DRIVE ANYWHERE UNTIL THE DEC 1 2011 WHEN MY NEXT GOVERNMENT CHECK COMES. PLEASE HELP! *TR

TL* THE CONTACT OWNS A 2004 FORD F-250 DIESEL. THE CONTACT STATED THAT WHEN COMING TO A STOP, THE VEHICLE WOULD STALL WITHOUT ANY WARNING. THE VEHICLE WAS TOWED TO A DEALER WHO ADVISED HIM THAT THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 20,000.

2004 FORD F-250 SD. CONSUMER REQUESTS ASSISTANCE IN HELPING OBTAIN SATISFACTORY ATTENTION AND RESULTS RELATED TO RECALLS AND REPAIRS *TGW THE CONSUMER STATED THE EGR VALVE WAS BAD AND NEEDED TO BE REPLACED. THE VEHICLE RAN FINE FOR AWHILE, UNTIL THE EGR VALVE WENT BAD AGAIN. THE FUSES BURNED OUT ON A CONSISTENT BASIS, THE BATTERY DIED, THE FUEL GAUGE DID NOT GIVE ACCURATE READINGS, THE VEHICLE STALLED ON SEVERAL OCCASIONS AND THE CRANK POSITION SENSOR FAILED. *JB

MY 2004 F-250 DIESEL, 79,292 MILES, HAS BEEN AT THE LOCAL FORD DEALERSHIP SINCE SEPT. 7TH. THERE ARE SO MANY DIESELS BROKEN DOWN, MINE DID NOT GET PULLED INTO THE BAY FOR WORK UNTIL THE LAST WEEK IN OCT. IT IS STILL IN THE BAY WAITING AN ENGINE AS OF NOV. 11TH. OVER 2 MONTHS IN THE SHOP. THEY CHANGED THE OIL PRIOR TO DIAGNOSING BLOWN HEAD GASKETS AND OVER BOOSTING TURBO, SO THEY COULD NOT CONFIRM IF WATER WAS IN THE OIL PAN. DIAGNOSES WAS TO REPLACE THE HEAD BOLTS, GASKETS, EGR COOLER, REBUILD AN OVER BOOSTING TURBO, AT A COST OF ABOUT $3,000.00. AFTER THE HEADS WERE DEEMED UNUSABLE, MUCH PITTING, CORROSION OF THE HEAD WHERE THE CYLINDER IMPRINT IS LOCATED, THE COST WENT TO $7,5000. SINCE THEY FAILED TO INSPECT THE OIL FOR COOLANT, I HAD LITTLE ALTERNATIVE THAN TO REQUEST AN ENTIRE ENGINE, AT A COST...

MY FORD F-250 SUPERDUTY WITH 6.0 DIESEL HAS A HARD STARTING ISSUE AND THEN THE ENGINE GO FROM LOW IDLE TO HIGH IDLE CAUSING TO HAVE TO REALLY APPLY THE BRAKES IN ORDER TO KEEP THE VEHICLE FROM TAKING OFF. YOU CAN BE JUST GRADUALLY TAKING OFF AND THEN IT ACCELERATES WITH OUT WARNING. HAVE HAD INSTANCES WHEN SITTING AT A STOP AND THE ENGINES RPM'S JUMP CAUSING THE TRUCK TO START TAKING OFF AND IF NOT REACTING FAST ENOUGH WOULD HAVE HIT A CAR IN FRONT OF ME. I DO HAVE A ENGINE CODE IN THE VEHICLE, P2285 WHICH STATES INJECTOR CONTROL PRESSURE SENSOR CIRCUIT LOW. I HAVE SEEN REPORTS THAT HAVE LED TO SAFETY RECALLS DUE TO WIRING HARNESSES BEING FAULTY. I CALLED THE DEALER AND THEY SAID THAT MY TRUCK WAS NOT PART OF THE RECALL, HOWEVER IT SOUNDS REAL FAMILIAR WITH THE PROBLEMS ASSOCIATED WITH THE...

TL* THE CONTACT OWNS A 2004 FORD F-250 SUPER DUTY. THE CONTACT STATED THAT THE TURBO COMPONENT OF THE DIESEL ENGINE FAILED. THE COMPONENT WAS REPLACED BY AN AUTHORIZED DEALER. IN ADDITION, THE CONTACT STATED THAT THE ENGINE WOULD EXHIBIT AN UNUSUAL INCREASE IN RPMS YET THERE WAS NO POWER TO THE ENGINE. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHERE THE EGR VALVE WAS REPAIRED. THE CONTACT THEN NOTICED A MASSIVE OIL LEAK AND THE DEALER REPLACED THE INJECTOR CONTROL PRESS. THE CONTACT CONTINUED TO NOTICE A LACK OF POWER AND THE VEHICLE WOULD SPORADICALLY STALL WITHOUT WARNING. THE DEALER INSPECTED THE VEHICLE AND REPLACED THE EGR COOLER AND OIL COOLER. THE MANUFACTURER OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 3,000 AND THE CURRENT MILEAGE WAS 53,183.

OUR FAMILY WAS TRAVELING TO THE BEACH ON A VERY BUSY INTERSTATE WHEN OUR 2004 FORD F250 DIESEL, PULLING A 35 FOOT RV, STARTED RUNNING HOT. I PULLED OVER IN THE EMERGENCY LANE TO INVESTIGATE. LET THE TRUCK IDLE AND COOL FOR A BIT, RETURNED TO THE INTERSTATE TO TRY AND GET TO THE NEXT EXIT FOR A LESS DANGEROUS PLACE TO WORK ON IT. IT CONTINUED TO RUN HOT AND UPON EXITING THE INTERSTATE ON THE DOWN RAMP THE VEHICLE SHUTOFF, WITH NO POWER BRAKES TO STOP THE TRUCK AND CAMPER, I WAS UNABLE TO STOP THE VEHICLE AT THE STOP SIGN AND BLEW THROUGH IT. THANK GOODNESS NOTHING WAS COMING. TURNS OUT ALL THE WATER WAS GONE, DUE TO EITHER A BLOWN HEAD GASKET OR EGR OIL COOLER FAILURE AND THE MOTOR OVERHEATED AND RUINED. FORD WANTS TO REPLACE THE ENGINE FOR $17,500. THE TRUCK HAS 63,000 MILES...

TL*THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING IN REVERSE APPROXIMATELY 5 MPH, THE VEHICLE SUDDENLY SHUT DOWN. THERE WERE NO WARNING LIGHTS PRIOR TO OR AFTER THE FAILURE. SHE WAS UNABLE TO RESTART THE VEHICLE AFTER ATTEMPTING TO JUMP START IT. THE VEHICLE WAS TOWED TO A REPAIR SHOP WHERE THE CONTACT WAS TOLD THAT THE MECHANIC COULD NOT FIGURE OUT THE PROBLEM. THE MECHANIC THEN TOWED THE VEHICLE TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE NEEDLE BEARINGS CHEWED THROUGH THE LOW PRESSURE OIL AND THE METALLIC PIECES DISPERSED THROUGH THE ENGINE. THE ENGINE NEEDED TO BE REPLACED. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED WHEN THE COMPLAINT WAS FILED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 41,000.

TL* THE CONTACT OWNS A 2004 FORD F-250 SUPER DUTY. THE CONTACT STATED THAT THE VEHICLE WAS SMOKING EXCESSIVELY AND LOOSING ANTI-FREEZE THROUGH THE EXHAUST. THE VEHICLE WAS TAKEN TO THE DEALER THREE TIMES WITHIN ONE MONTH TO ADDRESS THE FAILURE. THE DEALER ADVISED THE EGR VALVE WOULD NEED TO BE REPLACED. THE VEHICLE WAS LEFT WITH THE DEALER WHERE THE CONTACT WAS AWAITING REPAIRS. THE FAILURE MILEAGE WAS 144,000 AND THE CURRENT MILEAGE WAS 147,000.

IS THERE ANYTHING THAT OUR GOVERNMENT CAN DO TO HELPS ALOT OF US WITH THE PROBLEM WE HAVE WITH THE FORD 6.0 POWERSTROKE ENGINE ALOT OF US HAVE HAD TO PAY THOUSAND AND THOUSAND OF DOLLARS TO FIX THEIR DEFECTIVE DIESEL ENGINE. JUST TIRED !!!!! PAY 40,000 TO 65,000 FOR THEIR TRUCK THEN HAVE TO PAY THOUSAND MOVE TO KEEP THEM RUNNING. PROBLEMS (HEAD GASKETS, INJECTOR, FUEL RAIL, OIL COOLER, OIL PUMPS FUEL INJECTOR CONTROL MODULE, PCM, 0 BASICALLY THE WHOLE 6.0 AND COMPONENTS. *TR

TL*THE CONTACT OWNS A 2004 FORD F250 SUPER DUTY. WHILE EXITING THE HIGHWAY AT 60 MPH, THE CONTACT HEARD A LOUD NOISE. HE DROVE SLOWLY TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE RIGHT SPARK PLUG HAD COME OUT OF PLACE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 84,000. UPDATED 10/13/10. *LJ UPDATED 10/19/10*JB

TL*THE CONTACT OWNS A 2004 FORD F-250 SUPER DUTY. THE CONTACT STATED THAT THE ENVIRONMENTAL REGULATOR (EGR) FAILED AND RUINED THE MOTOR. WHEN THE CONTACT TRIED TO START THE VEHICLE, THE ENGINE BEGAN TO EMIT SMOKE AND WOULD NOT START. THERE WERE NO WARNING LIGHTS DISPLAYED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE COOLANT, OIL FILTER, GKT KIT, HEAD GASKETS, EGR COOLER, OIL COOLER, INTAKE GASKET AND TURBO WERE ALL REPLACED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 87,690.

PERIODIC POWER LOSS PULLING OUT ONTO HIGHWAY AND ENGINE STUMBLES BLOWING BLACK SMOKE AND LEAVING YOU SITTING AND BLOCKING A HIGHWAY,AFTER 15 OR 20 SECONDS WILL ACCELERATE. HAPPENS 2 OR 3 TIMES A WEEK. HAVEN'T TRIED TO CORRECT ,DON'T KNOW WHAT IS CAUSING IT. *TR

I WAS MERGING ON TO HIGHWAY STEPPED ON PEDAL GOT HEAVY BLUE AND BLACK SMOKE DRIVE COULD NOT SEE ME ALMOST REARENDED ME . IF I HAD NOT VEERED RIGHT HE WOULD HAVE'. *TR

TL*THE CONTACT OWNS A 2004 FORD F-250 SD. WHILE DRIVING APPROXIMATELY 65 MPH, THE ENGINE BEGAN TO REV EXCESSIVELY HIGH. THERE WAS NO POWER RESPONSE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. IN ADDITION, THE CHECK ENGINE WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL AND REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. THE DRIVER PULLED OVER TO THE SIDE OF THE ROAD AND THE VEHICLE RESTARTED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING AND THEY STATED THAT THE FAILURE WAS CONTRIBUTED TO THE TURBO AND ENGINE SENSORS. THE TURBO OUTLET HOSE, MAP SENSOR, AND EGR THROTTLE BODY WERE REPLACED UNDER WARRANTY; HOWEVER, THE FAILURES RECURRED ON THIRTY SEPARATE OCCASIONS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND AN INDEPENDENT MECHANIC ON THREE SEPARATE OCCASIONS, BUT THERE WERE NO RESOLUTIONS. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 77,000 AND CURRENT MILEAGE WAS 120,000.

I HAVE A 2004 F 250 SUPER DUTY. I EXPERIENCED A BLOW OUT OF THE SPARK PLUG ON TWO OCCASIONS. THE FIRST I WAS ABLE TO PUT THE PLUG BACK IN AND RE-THREAD THE PLUG. IT JUST RECENTLY BLEW OUT THE SECOND TIME WHICH WILL RESULT IN A GREATER REPAIR. I HAVE A MECHANIC WHOM I REGULARLY USE AND HE HAS STATED TO ME THAT HE IS AWARE OF NO LESS THAN TWENTY FIVE FORDS THAT HE HAS PERSONAL KNOWLEDGE OR HAS EXPERIENCED THIS PROBLEM FIRST HAND. THIS SHOULD MOST CERTAINLY BE A RECALL. I WAS NOT AWARE OF THE POTENTIAL FOR AN ENGINE FIRE. AT FIRST I BELIEVED THE NOISE WAS PROBABLY FROM A BLOWN EXHAUST GASKET. I WOULD HAVE NEVER IMAGINED THAT A SPARK PLUG WOULD HAVE BLOWN OUT OF MY ENGINE LET ALONE HAVE ANY KNOWLEDGE OR CONCERN THAT FUEL VAPOR IS BEING OPENLY SPRAYED INTO THE...

TL*THE CONTACT OWNS A 2004 FORD F250 SUPER DUTY. WHILE ATTEMPTING TO START THE VEHICLE, IT SHUT OFF. IN ADDITION, THE ENGINE SHUTS OFF WHEN DRIVING DOWNHILL AT VARIOUS SPEEDS. THE CONTACT MUST PULL OVER AND RESTART THE VEHICLE AGAIN. HE INSPECTED THE VEHICLE HIMSELF WITH A COMPUTER DIAGNOSTIC MACHINE AND DETERMINED THAT THE CAMSHAFT SENSOR WAS FAILING. THE VEHICLE WAS PREVIOUSLY REPAIRED ACCORDING TO A RECALL FOR THE CAMSHAFT SENSOR. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION, BUT THEY REFUSED TO INSPECT OR REPAIR THE VEHICLE BECAUSE THE WARRANTY WAS EXPIRED. THE CONTACT CALLED THE MANUFACTURER AND WAS INFORMED TO TAKE THE VEHICLE TO THE DEALER. IF THE FAILURE WAS RELATED TO THE CAMSHAFT SENSOR, THEY WOULD NOT COVER THE COST BECAUSE THE VEHICLE WAS ALREADY REPAIRED FOR THAT FAILURE. ANY PARTS AND LABOR FEES WOULD HAVE TO BE COVERED BY THE CONTACT. THE NHTSA CAMPAIGN ID...

I OWN A 2004 FORD F250 SD DIESEL AND ON 10/11/08 TOOK A TRIP TO SANTE FE NM WHICH APPROX 55 MILES AND FROM WHAT THEY TELL ME A FUEL INJECTOR STUCK AND LET FUEL INTO THE CYL THUS RUINING THE ENGINE. I BELIEVE THAT THIS RELATED TO THE SHOP REPLACING THE TURBO WHICH BLEW UP INTO PIECES AND WENT INTO THE EXHAUST AND POSSIBLY INTO THE FUEL SYSTEM JAMMING UP THE INJECTOR CAUSING THE DAMAGE. THIS WAS THE SECOND TURBO WITH IN THE LAST 3000 MILES. THIS VEHICLE HAS ONLY 35400 MILES I FEEL THE ENGINE SHOULD BE COVERED BY WARRANTY DUE TO MILES ON VEHICLE AND ALSO THE ORIGINAL WARRANTY NOT EVEN A MONTH PAST. *TR

FOR THE PAST 4 MONTHS WE HAVE HAD OUR TRUCK IN THE SHOP THREE TIMES, BECAUSE OF THE EGR VALVE. TRUCK CONSTANTLY BLOWS OUT BLACK SMOKE AND HAS NO PICK UP SPEED. STILL HAVING ISSUES THE DAY AFTER THE TRUCK WAS TAKEN INTO THE SHOP. *TR

TL*THE CONTACT OWNS A 2004 FORD F250 SUPER DUTY. WHILE DRIVING 35 MPH, THE VEHICLE SHUT DOWN. THE VEHICLE WAS TOWED TO THE DEALER AND REPAIRED. THE DEALER STATED THAT THE OIL PRESSURE TIED TO FUEL INJECTOR # 2 WAS LOW, WHICH IS A COMMON FAILURE. THE DEALER WARNED THE CONTACT THAT OTHER INJECTORS MAY ALSO MALFUNCTION. THE CURRENT MILEAGE IS 24,000 AND FAILURE MILEAGE WAS 21,000.

CONSUMERS VEHICLE STALLED INTERMITTENTLY. WHILE DRIVING VEHICLE DIED IN THE MIDDLE OF AN INTERSECTION. CONSUMER LOST POWER STEERING AND POWER BRAKE CONTROL. THERE WERE NO REPORTED INJURIES. *AK

CONSUMER HAD BEEN IN SEVERAL INCIDENTS WHERE VEHICLE SURGED FOR NO REASON. ALSO, VEHICLE DIED SEVERAL TIMES IN INTERSECTIONS. THE CAUSE OF THIS PROBLEM WAS STILL UNDETERMINED.*AK

THE VEHICLE STALLED AT VARIOUS SPEEDS OF 0-15 MPH. THIS CONDITION OCCURRED DURING STOPPING OR MAKING TURNS. THE VEHICLE HAS BEEN TO THE DEALER ON FOUR SEPARATE OCCASIONS. ON EACH OCCASION THE DEALER WAS UNABLE TO DUPLICATE THE PROBLEM. ALSO, INTERMITTENTLY THE VEHICLE COMMENCED TO LURCH FORWARD AT HIGH SPEED WHILE THE BRAKES WERE BEING APPLIED. THE DEALER WAS UNABLE TO DUPLICATE THIS ISSUE AS WELL. *JB

TRUCK "CUTS OUT" LOSING POWER INTERMITTENTLY WITH NO RHYME OR REASON. IT SEEMS ELECTRICAL SINCE BOTH THE GLOW PLUG LIGHT AS WELL AS THE WATER IN FUEL LIGHT COME ON FOR ABOUT 2 SECONDS AND GO OFF. ONCE THEY GO OFF, IT WILL RUN AGAIN UNTIL THE NEXT OCCURRENCE. I HAVE HAD THE COMPLETE FICM HARNESS (IT RAN FINE FOR TWO WEEKS AFTER THE REPLACEMENT) REPLACED BY THE DEALER.IIT HAS BEEN IN THE SHOP FOUR TIMES NOW FOR A TOTAL OF 10 DAYS FOR THIS PROBLEM AND IT ONLY HAS 7000 MILES. *AK

WHILE DRIVING AT ANY SPEED, THE VEHICLE INTERMITTENTLY STALLED WITHOUT ANY WARNING. AS RESULT THE VEHICLE LOSS OF STEERING, AND THE BRAKES. THE DEALERSHIP TECHNICIAN, INDICATED TO THE CONSUMER SORRY WE CAN'T DUPLICATE THE PROBLEM. THE MANUFACTURER HAVE BEEN NOTIFIED OF THE PROBLEM.