2016 FORD F-150 Power Train Problems

The contact owns a 2016 Ford F-150. The contact stated that while driving approximately 60 MPH, the vehicle downshifted to a lower gear and the rear wheels locked-up. The contact pulled over to the side of the road and restarted the vehicle. The contact stated that the powertrain malfunction warning light was illuminated. The vehicle was taken to a dealer where the vehicle was diagnosed that the transmission lead frame needed to be replaced. The vehicle was not repaired, and the dealer stated that the vehicle was not included in an open recall. The manufacturer was not notified of the failure. The failure mileage was approximately 100,800.

Vehicle loss of power due to bad lead frame module for transmission.A picture of a wrench appeared on my dash a couple of days before loss of power. The Ford garage said it was okay to drive as long as the wrench light didn't blink.After the loss of power I didn't feel comfortable driving it so I took it in for repair. From what I have read this is the same problem as the 2011-2013 models, to which they have been recalled.My vehicle is currently at the ford garage for repair.

The contact owns a 2016 Ford F-150. The contact stated that on various occasions, the transmission was downshifting into first gear and causing the vehicle to come to sudden stops. The check engine and power train malfunction warning lights were illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed that the transmission control module (TCM) and lead frame needed to be replaced. The VIN was not included in NHTSA Campaign Number: 19V433000 (Power Train). The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA Hotline. The failure mileage was 56,736.

Lead Frame failure. Electrical component attached to valve body on transmision. On multiple occassions my truck would downshift from 6th gear to 2nd gear. The first time I was traveling at 55mph with an engine rpm of 1500/1600s, on flat ground with no load and not attempting to speed up or slow down. This caused the engine to rev up to 4500 rpm causing me too very sudden and violent jerk forward. After a few seconds normal driving resumed. I contacted my local dealership for service and over the next couple of days had a wrech symbol pop up twice and that said SEE MANUAL. Nothing in my owners manual helped me solve that. And the truck would only accelerate very slowly until you got up to around 35mph then normal driving resumed. . On the next occassion a few days later, while driving to the dealership for service regarding...

The contact owns a 2016 Ford F-150. The contact stated that the vehicle occasionally accelerated and decelerated independently while driving at various speeds. The contact stated that the power train warning light had flashed on the screen; however, the light quickly disappeared. The contact had taken the vehicle to a dealer and was informed that the lead frame on the transmission was defective. The manufacturer was notified of the failure and referred him to the NHTSA Hotline for assistance. The vehicle was not repaired. The failure mileage was 119,067.

While driving on the highway at highway speeds 70 mph the truck automatically shifted from 6th Gear to first gear nearly throwing me through the windshield. It went back in the regular gear and started driving fine within a couple of weeks it got to where it would shift erratically all the time and not start half the time at this point it will not start at all.the gear indicator light does not illuminate. The computer cant recognize what gear it is in. I spoke with a Ford representative there was a recall for 153,000 vehicles with the same problem but mine was not one of them. Upon looking into it further I found nearly 300 other drivers with the same exact issue. Later calling the Ford dealership to get parts to repair the transmission I was laughed at and told he has seven of those trucks waiting for the...

while driving the vehicle the transmission down shifts without warning and engine light come on, i also hear the coolant fan come on, so i go from driving 40 mph to 30 mph and engine is running in a high RPM. sometimes the cruise control comes on. other times the transmission is just stuck in gear, for example if i slow down to a red light, it stays in 5 gear. very hard to stop. then the light changes the car does not want to go because it is 5 gear, so it takes a long time to get going, it pops in gear and just takes off almost hitting the car in front of me

While driving my truck gears disappears making my truck back tires stop for a few seconds. It could be a serious issue in the freeway. Ford recalled the lead frame for 2011 thru 2014 f150 but never fixed the issue with newer vehicle as mine 2016

Transmission stuck in 1st gear, 3rd gear, or unable to shift and total loss of power after sudden braking to stop. This has happened over 6-8 times in my time of ownership. Starting between early 2021-2022. Vehicle currently has 76000 miles. Temporary resolution was to turn vehicle off and back on again. There have been reports that sometimes that does not work. https://www.youtube.com/watch?v=4Ng3HJdyyoM

Rear Differential pinion ring broke with only 70000 miles on vehicle. Inspected and replaced by dealerships.

Vehicle shuts off when in idle. Happens more often during a long drive. I have taken this vehicle to Firestone and a Ford Motor Company Service shop to have it repaired. Mechanics state that they are not able to replicate the issue and cannot do anything because the check engine light is not on. Considered about safety factors of vehicle shutting off when making a left turn and being hit by on coming traffic. Has been occurring for last 15,000 miles.

The contact owns a 2016 Ford F-150. The contact stated that while reversing at approximately 2 MPH and then attempting to shift into drive, there was an abnormal clicking sound heard. The contact that the "wrench" symbol illuminated, and the vehicle would not move forward. The contact stated that the RPM’s increased while depressing the accelerator pedal. The contact shifted back to park(P) and became aware the shift indicator was inoperable. The vehicle was turned off and the contact needed three attempts to restart the vehicle. The contact drove the vehicle to a dealer who diagnosed and determined that the molded leadframe needed to be replaced. The vehicle had not been repaired. The contact researched online and related the failure to Ford Customer Satisfaction Program: 19N01 (Transmission Molded Leadframe). The manufacturer had been informed of the failure. The failure mileage was approximately 118,000.

I was cruising on the highway normal speed them out of nowhere, my engine lost power and then a hill decent fault warning popped up. I pulled over then when I came to a complete stop my truck was shaking like if it had a misfire. So then I turned it off then back on. It turned back on on the first try but it struggled. When it turned on everything went away like nothing happen. Warning lights and the shaking went away.

While driving vehicle under normal conditions, a yellow wrench appeared on dashboard and truck went into a “limp” mode like state; gear shifts were no longer illuminated and felt as though the truck was in neutral; after a few minutes the wrench light will disappear and vehicle will drive normally. This happens at least once every hour or so.

The contact owns a 2016 Ford F-150. The contact stated that there was a yellow wrench displayed on the instrument panel and that the vehicle went into Limp Mode. The contact stated that the failure was self-corrected shortly afterward. The failure was intermittent. The vehicle was taken to the dealer who stated that the transmission had failed. The contact stated that the failure was related to NHTSA Campaign Number: 22V188000 (Power Train) however, the VIN was not included. The vehicle had not been repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 95,453.

The contact owns a 2016 Ford F-150. The contact stated while driving 65 MPH, the vehicle would not properly accelerate. The contact turned off and restarted the vehicle however, the failure persisted. The check engine and the transmission warning lights were illuminated. The contact was able to safely drive to the residence. The vehicle was taken to the dealer and the contact was informed that the catalytic converter and fuel pump needed to be replaced. The vehicle was repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline to file a complaint. The failure mileage was 80,000.

The contact owns a 2016 Ford F-150. The contact stated while driving 70 MPH with the Adaptive Cruise Control feature activated, the power train warning light illuminated, and the vehicle decelerated independently. The accelerator pedal was depressed but the vehicle failed to respond. The vehicle was taken to an unknown dealer where it was diagnosed that the output speed sensor had failed and needed to be replaced; however, the parts were not available. The contact stated that the failure reoccurred while driving. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 130,800.

The vehicle has the same Lead Frame assembly as 2011-2013 Ford F-150's that were involved in a recall. I have had a failure to start, as well as a change in gears while driving at low speeds due to this faulty module. This caused an engine over-rev condition. I have attempted to contact Ford about this but stated they would only replace it under an extended warranty if forced by your organization.

The contact owns a 2016 Ford F-150. The contact stated while driving approximately 50-55 MPH, the vehicle downshifted to first gear, then drove as designed. The failure recurred twice more. The contact stated that several unknown warning lights started blinking. Additionally, the tachometer was flickering from red to white. The vehicle was taken to the local dealer and was diagnosed with an unknown wiring harness failure. The vehicle was not repaired. The manufacturer was notified about the failure, but no additional assistance was provided. The approximate failure mileage was 45,478.

While driving on a hilly and curvy 2 lane highway the engine lost all power. Warning lights came on such as a wrench and “see manual”, service advancetrac, hill assist not available. The car was steerable but stalled out in the traffic lane as there was no suitable shoulder to pull over. The car was idling a bit rough, but there was no throttle response. Turning the ignition off, the car then restarted and ran perfectly with no warning lights…til it did it again a few miles later. Restarted it, drove to a safe place. Put a code reader on it. P2112 (Throttle actuator stuck shut). Took to a Ford Dealer where for $714 they replaced the Electronic Throttle Body. Driven about 1000 miles and no further problems as of yet. I believe this is a serious safety issue due to the unpredictable nature of the car stalling, and risk...

Transmission refused to down shift from 5th gear or go over 55 mph. Truck began to shutter and the powertrain wrench error code appeared on the dash. Truck also began to have a clanking sound. The truck jerked violently at 50 mph causing the safety of myself and 3 other passengers at risk. The Marshal Mize Ford dealer in Hixson, TN confirmed the transmission lead frame was faulty, just like the Ford recall for the 2011-2013 F150 truck.

I was on my way to work the truck started just fine ran just fine the day prior. I was leaving my neighborhood and my truck felt like it was stuck in 3rd or 4th gear. So i pulled to the side of the road after existing the neighborhood. Nearly causing an accident. Shut the truck off. And started the back back up and seemed like everything was fine. I started to head toward work again and the dash lights lit up and the truck started to down shift really hard. I easy the truck off the road and called my father. As i waited for him to get there to plug the truck up. Once he plug in his scanner i got the p0706, p0705 code. The truck would not start back up. I had a toad to Ford and they Advise me that it was the lead frame...

The contact owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the vehicle would suddenly decrease gears causing the vehicle to abruptly reduce speeds. Also, the vehicle would not properly accelerate when pressing the accelerator pedal. During the failure, the check engine light had illuminated. The cause of the failure was not yet determined. The local dealer was notified of the failure but no assistance was offered. The manufacturer was not contacted. The failure mileage was 110,000.

The contact owns a 2016 Ford 150. The contact stated that while driving approximately 65 MPH, the vehicle inadvertently downshifted to a lower gear. The contact pulled over and restarted the vehicle. While restarting the vehicle, the vehicle revved up to 3rd gear and downshifted to 1st gear. There were no warning lights illuminated. The vehicle was taken to a transmission specialist who retrieved DTC: P0722 and P0720 which were related to the wheel speed sensor however, the parts for the repair were on back order. The local dealer was contacted but the vehicle was not diagnosed or repaired. The manufacturer was contacted and referred him to the NHTSA Hotline for assistance. The approximate failure mileage was 60,000.

On the 2016 F150 - the first time it occurred I was driving on the interstate at 70 mph and all of a sudden the truck down shifted from 6th to 5th causing a slight lurch. Later it would not down shift from 3RD down. Causing the truck to start in third gear. I took to a repair shop and they indicated that it needed part #AL3Z7G276D, a “connector” for the transmission and that it was not safe to drive. They stated that at any rate of speed it could suddenly down shift to 1st. Ford is the only place to get this part and they refuse to send it unless it is at one of their dealerships. The dealership has had the part on order for a month with no hope in sight because they refuse to complete the extra paperwork to get the part. So now I have...

The contact owns a 2016 Ford F-150. The contact stated that while driving approximately 50 MPH and exiting the highway, the transmission erroneously downshifted causing the vehicle to abruptly decelerate with the check engine warning light illuminated. After restarting the vehicle, the vehicle operated normally however, the failure reoccurred and the vehicle stalled and would not immediately restart. After disconnecting and reconnecting the battery cables, the vehicle was able to be restarted. The vehicle was taken to the local dealer who performed a transmission software update but the failure persisted along with several additional electrical failures. The vehicle was taken back to the dealer who diagnosed that the transmission leadframe was faulty and needed to be replaced; however, the parts were on backorder. The manufacturer was notified of the failure. The failure mileage was 99,800.

Transmission slips into neutral and downshifts to first while driving sometimes. It also tends to kick when giving gas after stopping.

Sensors inside transmission shorted out and would cause forced down shifting at highway speed and tires to break traction on wet roads. Dealer stated this issue was recalled on most similar transmissions, but not on the F150. Engine went into limp mode constantly and transmission seemed to want to lock up. A wrench error code was on dash display. Symptoms started in June 2022 and repairs we made July 28, 2022 after a 3 to 4 week wait for replacement parts. Again, dealer informed me of TSB put out for most other vehicles with the same transmission. $1200.00 repair

I was driving on the freeway 50-60 mph ,my transmission downshifted suddenly, my rear tires locked up, causing my truck to slow down violently. I looked at my dash and the shift indicator was flashing. I had a wrench appear on my dash two days earlier and called my local Ford dealer for maintenance and was given an appointment in about a week , I was told that wrench could mean 400 things. I made my appointment the following wednesday and was told the lead frame connector was faulty and the part would be ordered. One month later still no part or repair. I was told it would be covered under my extended warranty I had purchased from Ford.

2016 Ford 150 6R80 auto transmission. I was driving downhill on a paved county road coming to a stop. Pulled onto 2 lane highway, accelerated, then tranmission hard down shifted unexpectedly to limp mode. Engine ran in high idle and would not shift up. Wrench light lit up. I'm lucky nobody was coming up behind me or I wouldn't be here to submit this! The dealer was relatively close, so I went directly, and slowly, there. Dealer pulled codes P0706, P0707, P0720, P0722, P1921, P1702, P0722. They confirmed it was a faulty molded lead frame. Dealer was not able to get transmission to shift, and then it wouldn't start at all. $1300 repair. This happened July 6. Part is not available till Aug 30????!!!! I'm a carpenter. This truck is my living! Thank God this didn't happen at full highway speed like it has to others. This problem was a...

The transmission is malfunctioning. The vehicle loses power, and can not accelerate or maintain speed while driving. I have had to pull over on expressways multiple times to shut vehicles off to reset the issues. The vehicle has been inspected by a Mechanic and determined the P0722 Output Sensor is bad. Also, report error code P061A. I have spoken with and attempted to schedule appointments with two different Ford Dealerships that have stated the part is not available and they will not/can not schedule an appointment to repair the issue. This is a recurring issue.

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle was unable to downshift into first gear. The vehicle was taken to the dealer where it was diagnosed with lead frame failure. The vehicle was repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 80,100.

My 2016 Ford F-150 will periodically stall. The stall could occur while stopped (at a light or to make turn), while in park and only idling, or when the vehicle was in motion at less than 25 mph. If it stalled while starting a turn, then there was a serious risk of major collision from oncoming traffic. If the oncoming vehicle did not recognized the vehicle was stalling, or had otherwise failed to properly evaluate the situation early enough then a collision would be likely. A scan of multiple Internet web sites found thousands of people, with similar model years and the same engine, 5.0L Coyote, having the same or similar issue.

The contact owns a 2016 Ford F-150. The contact stated while driving 45 MPH, the PCM warning light illuminated on the instrument panel. The vehicle was taken to the dealer for diagnostic testing and the contact was informed that the lead frame needed to be repaired. The vehicle was not repaired. The manufacturer was contacted and stated that the VIN was not under recall and referred the contact to the NHTSA. The failure mileage was 68,000 and the lead frame is needing to be replaced because it was not insulated.

Transmission shifts hard or may shift up or down when it shouldn’t. Get warning message in dash. Took to dealer a couple months ago . Was told part was back ordered and didn’t know when they would get it. My research online indicates this is a common problem. I believe this is a safety issue that could cause an accident.

The problem that is happening to my vehicle and other 2016 F150s is Galvanic corrosion on the transfer case and transmission housing that is causing the housings to leak fluid and can cause catastrophic failure of either the transfer case or transmission. The Galvanic corrosion is happening due to non-coated steel fasteners being used on an aluminum housing. Which is not industry standard. See article below posted on SAE.org This vehicle is available for inspection upon request. This corrosion has caused a leak in the transfer case and could cause failure of the transfer case and/or the transmission which could in turn cause severe bodily and property damage if this occurred while operating the vehicle at highway speeds. The problem is being reproduced on all 2016 F150s that share the same non coated fasteners. See links for examples of the problem happening to other owners: https://www.f150forum.com/f118/transfer-case-corrosion-leakage-505822/ https://www.f150ecoboost.net/threads/transfer-case-corrosion.84551/ This component has...

While driving, the transmission sticks or will not shift. A wrench flashes and has only produced a check engine light one time. Code P0715 - Irregular signal coming from the input/turbine speed sensor in transmission. If it does shift, it is hard and jerks the vehicle. This has only happened a few times while driving but I found a Ford TSB for earlier models (2011-2013) having the same issue.

Front differential grinding when driving. Ford Replaced IWE check valve and problem came back about a month later. Windshield washer fluid pump failed.

Vehicle transmission/drive train shifted into neutral and dash flashed Service AdvanceTrac & Hill Decent Control Fault warnings while traveling on highway at 70 MPH towing trailer. No advanced warning of issue or warning of power loss. Transmission shift controls had no control of power train. Engine appeared to go into idle mode. This system fault placed the safety of vehicle driver, passengers and nearby vehicles at high risk. Luckily vehicle was topping a rise and gravity maintained speed to coast to shoulder of busy highway. And there was a shoulder on the highway. Turned off vehicle, restarted and appears to be operating normally. Waiting for dealer service to diagnose vehicle.

I was driving my 2016 Ford F150 truck on an I-91 at usual highway speeds 65 mph in cruise control when I felt and heard a loud bang and the truck jerked and I applied the brakes and came to a stop. I was unable to move the vehicle off the highway. As it turned out the driveshaft was sheared off the transaxel transfer case. I called 911 and the state police and local fire department arrived. The towing company could not move the back wheels when they pulled the truck onto the towtruck platform as the back axel was locked up. This could have resulted in an injury to myself or to other cars around me. Fortunately I was on dry pavement and the vehicle did not swerve into other traffic. The truck was towed to the local Ford dealer. I was told that the transfer case had a...

Transmission has downshifted to first gear multiple times on its own while going highway speeds in 6th gear. Vehicle showed an orange wrench in the vehicle information system on dash.

The contact owns a 2016 Ford F-150. The contact stated that while driving at 50 MPH, the transmission suddenly downshifted into an unknown gear, and the vehicle jerked and shuddered. Additionally, the engine revved loudly. The dealer was made aware of the failure; however, the vehicle was not diagnosed nor repaired. The manufacturer was made aware of the failure and informed the contact to take the vehicle to a dealer for diagnostic testing. The failure mileage was approximately 46,000. 26 Apr 2022 update: Traded vehicle to dealership in York, PA on 25 Feb 2022 due to being told that the parts were unavailable from Ford. Later on, got a call from a different Ford dealership that they located a replacement part (AL3Z 7G276 D) Molded Lead Frame. I repurchased the vehicle from the dealership (at a higher price) and had the work performed by L&L Ford in East Berlin, PA....

My wife and I were traveling to our home in the truck. When preparing to turn left off the main road, I noticed that the turn signals were not working, requiring me to go to the right off the side of the road, as there was heavy traffic behind us. While on the side of the road, I tried the windshield wipers, window sprayer, and turn signals. None were working. I turned the engine off and then restarted the truck, and limped home. After getting home, the truck was parked while looking for a mechanic to fix whatever was wrong with it. It was recommended to me that the "Wiper Multi-switch" be replaced. This did not eliminate the problem. I then arranged for the Ford Dealer, Woody Anderson Ford, to take the truck in and fix it. The Dealer says the truck has had a major electrical failure and doubts...

I was driving on the interstate and the vehicle displayed a Blind Spot failure in the middle of the instrument cluster. At that same moment the truck abruptly down shifted almost causing me to loose control and the car behind me to take evasive action off the shoulder of the road. The truck engine was still running but pressing on the accelerator had no response. I had to attempt to navigate two lanes to my left through traffic with no power and in a coast mode. If I were pulling my trailer I would probably not be alive to write this. I took truck to Dave Knapp Ford dealer (where I bough it new). They indicate it is module in the transmission with known issues in various years. They pulled computer info and confirmed what I have written here with exact mph etc. They indicate that this is not a...

While driving at 50 mph, automatic transmission put itself in 1st gear. Tires squealed, and engine revved. luckily, no other traffic in area. Transmission self corrected after a few seconds. The weather was dry. Temperature in the low 40's. Other similar occurrences were when starting from a stop sign or red light, transmission stayed in 1st gear. On all above occasions, the dashboard display simply said to see owners manual. My impression is the transmission is believing I am in manual mode for a few seconds.

during normal highway crusing, the transmission gear indicator started flashing and experienced loss of power, as if the car was in neutral causing me to decelerate. sometimes when the transmission "catches" again, it'll catch in a lower gear such as 2nd, which will cause rapid deceleration. Multiple times I've been worried about getting rear ended when this happens. This issue happens about 3 times per week. Dealership can't diagnose and I even have a video of this happening. Dealership states tranmission repairs are over 3 weeks out. Simply unnacceptable.

From reading others experiences in this model of F150, I think it was the throttle body. Coming out of a complete stop, I pressed the throttle all the way down. The truck began accelerating, then the dash started chiming, and the truck would lurch forward and back. At this point, the throttle was completely unresponsive. After getting the truck to the side of the highway, 'Service Advance Track' was on the dashboard screen, followed by 'Hill start assist not available'. The local Ford dealership looked at it, and said they fixed it. However, in the past few months it has happened 6 more times. There were no symptoms of the problem prior to the failure.

After driving at highway speed for approx 1 hour, came to stop at red light. Vehicle idles rough, dropping to 250-300 rpm, then stalled in traffic, requiring restart. Third time this issue has occurred, all at stop signs or red lights.

Exhaust manifold faulty at 80,000 miles.. Engine broke at 99,000

Hello, Thank you for reviewing this issue. My 2016 F-150 would shift into neutral or 1st gear without warning, even at high speeds. This would cause the rear end to lock-up. Driving at highway speed, then it would go into neutral then into 1st then resume a higher gear. The drop to first required you to hang on, wet or slippery conditions made it dangerous. After a couple of trips to a dealer (without much help at all) and finally at an expert transmission shop (very helpful), we identified the internal transmission speed sensor and gear selection leadframe assembly failed, intermittent behavior resulted. This started about a year ago or two ago with rare and random flickering of gear selections, eventually becoming the issue described above. No codes were thrown until the problem got so severe (longer than 1 second failure) that the computer finally reported a code. The component,...