2002 FORD F-150 Electrical System Problems

Speed control deactivation switch

Unknown cause of incident. Vehicle is available for inspection. Vehicle spontaneously burst into flames. No reproduction due to incident happening on 09/02/2022. Vehicle inspected by Fire Department and California Highway Patrol. No warnings or symptoms leading up to incident. On 09/02/2022 I attempted to help my wife that was stranded out State Route Highway 36 in her 2009 BMW 750 LI at the Van Duzen Grange. I had been hooked up to her car for approximately 10 to 15 minutes with my truck idling when she screamed, " Your truck's on FIRE!" I barely got myself out of the cab when a ball of flames shot through the dashboard. 3/4ths of the truck was consumed in fire in less than 5 minutes. Fire Department arrived approximately 10 minutes later and doused the fire. Everything in my truck was destroyed. My wife's BMW suffered severe damage to the front end.

I went to get a state inspection and a code came up Po174

When it rains the rain is somehow getting into the fuse box under the steering column and causing it to drain the battery, short out some of the instrument cluster, make noise, blow fuses, and rust up. It is a fire hazard and it puts all inside the truck in danger. I have not yet had a fire but if I keep the truck as is it will eventually.

TL* THE CONTACT OWNED A 2002 FORD F-150. AFTER THE CONTACT TURNED OFF AND EXITED THE VEHICLE, HE WAS ALERTED BY A PASSERBY THAT THERE WERE FLAMES UNDER THE HOOD. THE FLAMES WERE NEAR THE DRIVER'S SIDE OF THE ENGINE COMPARTMENT NEAR THE BRAKE SYSTEM. A FIRE INSPECTOR EXTINGUISHED THE FLAMES. THE VEHICLE WAS DESTROYED BY THE FIRE. A DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT WAS UNCERTAIN IF THE FAILURE WAS RELATED TO NHTSA ACTION NUMBERS: EA05005 (ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL) AND DP05005 (ENGINE AND ENGINE COOLING) AND NHTSA CAMPAIGN NUMBERS: 06E056000 (FUEL SYSTEM, GASOLINE) AND 05V388000 (VEHICLE SPEED CONTROL). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE REMAINED AT THE SCENE. THE CAUSE OF THE FAILURE WAS NOT DETERMINED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 175,000.

WOKE UP AT 1AM ONE 4-1-2018 TO MY FORD F 150 ON FIRE DRIVERS SIDE FRONT UNDER THE HOOD. UNKNOW TO US OUR LOCAL SHERIFF HAD SPOTTED THE FIRE AND ALREADY CALLED THE FIRE DEPARTMENT. TOTAL LOSS. BOUGHT THE TRUCK A FEW MONTHS BACK WITHOUT ANY KNOWLEDGE OF A RECALL ON THE SPEED CONTROL SWITCH. THE VEHICLE WAS SITTING IN OUR DRIVE NEXT TO OUR OTHER CARS FOR 3 HOUR WITH KEYS OUT OF THE IGNITION.

THE RECALL IE AN INLINE FUSE ON SPEED CONTROL DEACTIVATION SWITCH DID NOT WORK IT JUST CAUGHT ON FIRE AND RUINED MY MASTER CYLINDER AND BRAKE SYSTEM.IT WONT HOLD BRAKE FLUID NOW BECAUSE THE SWITCH MELTED INTO IT.FORD SAYS OH WELL RECALLS BEEN DONE

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE WHILE PARKED. THE CONTACT EXTINGUISHED THE FIRE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V017000 (VEHICLE SPEED CONTROL). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE THE APPROXIMATE FAILURE MILEAGE WAS 200,000. UPDATED 03/03/17*LJ *CN

I HAVE BEEN EXPERIENCING ELECTRICAL PROBLEMS PERIODICALLY OVER THE PAST TWO WITH MY VEHICLE(ORIGINALLY THOUGHT TO BE THE BATTERY), RANGING FROM HIGHLIGHT AND FLASHERS INTERMITTENTLY COMING ON WHEN THE VEHICLE IS LOCKED AND TURNED OFF. THE RADIO AND BLOWER MOTOR HAVING ISSUES AND THE INTERIOR DOME LIGHT COMING ON ANS STAYING ON. I HAVE ALSO NOTICED MORE AND MORE THAT THE WINDSHIELD IS LEAKING ON THE DRIVERS SIDE OF THE VEHICLE. I HAVE ALSO EXPERIENCED THE WIPERS AND HEAD LIGHTS LIGHTS SHUT OFF ONCE WHILST DRIVING ON THE HIGHWAY AT HIGHWAY SPEEDS DURING HEAVY RAIN.. THE MOST RECENT OCCURRENCE WAS ON THE 12/23/2016 AT MY PLACE OF WORK (NTB), ONE OF MY CO WORKERS NOTICED MY HEADLIGHTS FADING IN AND OUT THE RADIO COMING ON AND GOING OFF. WENT OVER TO THE TRUCK TO MAKE SURE IT WAS TURNED OFF AND NOT LEFT ON BY MISTAKE BUT THE ENGINE WAS...

VEHICLE CAB ROCKER PANELS RUSTING OFF REAR WINDOW LEAKING CRUISE CONTROL NOT WORKING VEHICLE RUSTING AND BEEN IN AREA WITH NO SALT ON ROADS

VEHICLE CAUGHT FIRE AFTER BEING PARKED FOR 5 HOURS. ALMOST BURNT MY BUILDING DOWN.

LOUD NOISE SPARK PLUG BLOW OUT AND CAUSED SPARKS WHEN OPENED THE HOOD. AFRAID IT WAS GOING TO CATCH FIRE SO HAD IT TOWED. ACCORDING TO MECHANIC IS A FORD ISSUE ONGOING BUT NO RECALL NOR WILL FORD PAY FOR IT. 91120 MILES ON TRUCK WELL MAINTAINED.

TURNS SIGNALS DIDN'T WHILE DRIVING IN COLD VEHICLE IN COLD WEATHER. ONCE THE TEMPERATURE WARMED UP THE INSIDE OF THE VEHICLE THE TURN SIGNALS WORKED NORMALLY. I HAD NO PROBLEMS IN THE WARM MONTHS OF THE YEAR. TURN SIGNAL LEVER WORKS PROPERLY ON AND OFF. THOUGHT IT WAS THE FLASHER UNIT, REPLACE IT AND HAD THE SAME PROBLEM. WHEN THE VEHICLE IS COLD ( SOMEWHERE BELOW 40 DEGREES FAHRENHEIT ) THE TURN SIGNALS DO NOT WORK WHEN STEERING WHEEL IS IN A LOWER TILT POSITION. THIS IS ESPECIALLY TRUE IF THE TEMPERATURE IS CLOSE TO FREEZING. WHEN THE CAB OF THE PICKUP WARMS UP SIGNALS WILL WORK. WHEN THE OUTSIDE TEMPERATURE IS ABOVE 50 DEGREES F SIGNALS WILL WORK. THE SIGNAL WIRES ARE STRETCHED IN THE COLUMN BY TILTING THE STEERING WHEEL DOWN. THE COLD MAKES THE WIRES STIFF. WHEN THE WIRES WARM UP THEY FLEX TO COMPLETE THE CIRCUIT...

TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE THE VEHICLE WAS PARKED, IT CAUGHT FIRE. A FIRE REPORT WAS NOT FILED. THE CONTACT'S DAUGHTER EXTINGUISHED THE FIRE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN. UPDATED 01/27/16*LJ *TR

THE PROBLEM STARTED WITH THE VEHICLE NOT STARTING AND THE BATTERY APPEARING TO BE DEAD. BATTERY WAS REPLACED AND NOW THE ELECTRICAL ISSUES ARE WIDESPREAD AND OUT OF CONTROL. THE RADIO, WIPERS, DOME LIGHTS AND DASH LIGHTS GO OFF AND ON AND THE STARTER TRIES TO START THE TRUCK AFTER IT IS RUNNING. I HAVE BEEN LOCKED OUT OF THE TRUCK DUE TO THE LOCKS ENGAGING ON THEIR OWN AND I HAD TO PULL OVER IN A SEVERE RAINSTORM DUE TO THE WIPERS THAT ALL OF A SUDDEN STOPPED WORKING. IT HAS BEEN ROOT CAUSED TO BE WATER INTRUSION INTO THE VEHICLE FROM THE WINDSHIELD GETTING INTO THE FUSE BOX AND THE GEM MODULE IS NOW BAD. I HAVE RESEARCHED THIS AND IT VERY FRUSTRATING TO KNOW THAT THIS PARTICULAR VEHICLE YEAR IS WELL KNOWN FOR THIS ISSUE. I HAVE READ LITERALLY A THOUSAND COMMENTS OF PEOPLE HAVING THE EXACT...

WHILE DRIVING AT 15 MPH CYLINDER #5 SPARK PLUG LIBERATED IT SELF FROM THE ENGINE. *TR

THIS IS THE SECOND OCCURRENCE OF THIS NATURE. THE PREVIOUS HAPPENED APPROXIMATELY IN JULY OF 2014. AT THAT TIME THE DEALERSHIP SAID THAT THE KEY WAS THE PROBLEM AND I PAID FOR A NEW KEY AND EVERYTHING HAS BEEN GOOD UNTIL ~ 1/4/15. THIS TIME, THE PATS (ANTI-THEFT) SYSTEM TRIGGERED AND RENDERED THE VEHICLE USELESS. AFTER ~ 45 MINUTES IT EVENTUALLY STARTED AND I DROVE IT TO THE DEALERSHIP. IT WAS THERE FOR 2 DAYS AND THEY COULDN'T GET THE SYSTEM TO TRIGGER. THEREFORE, THEY HAD ME COME PICK UP THE VEHICLE. TWO DAYS LATER, THE VEHICLE RENDERED ITSELF USELESS AGAIN THROUGH THE PATS SYSTEM. THE VEHICLE WOULDN'T START FOR 2 DAYS AS I TRIED TO START IT PERIODICALLY AS I WAS INSTRUCTED BY THE DEALERSHIP. FINALLY IT STARTED ON THE 3RD MORNING. WHEN I ORIGINALLY TOOK THE TRUCK IN THE TWO GUYS AT THE DEALERSHIP SAID THAT THIS IS...

HAVE NOTICED THAT THE TURN SIGNALS AND TAILBED BRAKE LIGHTS DO NOT WORK WHEN MOVING THE TILT WHEEL. WILL WORK WHEN STEERING WHEEL IS PLACED IN HIGHEST POSITION. HAVE SEEN RECALL ON RANGER TRUCKS FOR THIS ISSUE. *TR

ODOMETER WORKED INTERMITTENTLY, SOMETIMES WOULD GO OUT AND THEN COME BACK ON. NOW NOT WORKING AT ALL. AIRBAG LIGHT STAYS ON. UPDATED 4/24/2015 *JS

THE TRUCK WAS PARKED IN THE DRIVEWAY AND CAUGHT FIRE AND WAS TOTALED. *TR

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT AFTER PARKING THE VEHICLE FOR APPROXIMATELY 30 TO 40 MINUTES, A LOUD NOISE WAS HEARD FROM THE VEHICLE. THE CONTACT DISCOVERED THAT THE VEHICLE HAD CAUGHT ON FIRE FROM UNDER THE HOOD. THE POLICE AND THE FIRE DEPARTMENT WERE CONTACTED AND A REPORT WAS FILED. THE FIRE DEPARTMENT ADVISED HIM THAT THE FAILURE WAS CAUSED BY AN ELECTRICAL ISSUE. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE UNKNOWN. THE VIN WAS UNAVAILABLE.

MY 2002 FORD F150 XLT SUP CAB 4WD V8 HAS BEEN ACTING UP FOR A MONTH OR SO IT STARTED BY ACTING LIKE IT HAD A DEAD BATTERY BUT THAT WASN'T IT WE USED 2 NEW BATTERY'S IN IT SO THE LOCAL MECHANIC SHOP SHOWED US HOW TO REMOVE THE HOT POST HAVE THE TRUCK TURNED ON BUT NOT CRANKED AND WHEN YOU REPLACE THE HOT POST WATCH FOR THE RPM TO RACE TO THE HIGHEST THEN BACK DOWN TO 0 THEN CRANK IT THIS IS A TWO MAN JOB BY THE WAY AND IT WORKED THEN IT JUST STOPPED NEEDING TO BE DONE AND HAS BEEN RUNNING FINE I DROVE IT ON TUESDAY NO PROBLEMS AND TODAY FRIDAY SOMEONE CAME INSIDE AND TOLD ME THE TRUCK WAS CRANKING ON ITS OWN I HAD THE ONLY SET OF KEYS IN MY POCKET SO I THOUGHT IMPOSSIBLE WELL I WENT TO...

TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE VEHICLE WAS PARKED IN A RESIDENTIAL DRIVEWAY OVERNIGHT WHEN A FIRE ERUPTED FROM UNDER THE HOOD OF THE DRIVER'S SIDE. THE VEHICLE WAS COMPLETELY DESTROYED. THE FIRE DEPARTMENT WAS CONTACTED WHO AND ARRIVED ON THE SCENE. THE FIRE DEPARTMENT CONCLUDED THAT THE FIRE WAS CAUSED BY AN ELECTRICAL ISSUE. A POLICE AND FIRE REPORT WAS FILED. THERE WERE NO INJURIES REPORTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE INCIDENT. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 195,000.

TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT WAS DRIVING 35 MPH WHEN THE IGNITION CAUGHT ON FIRE AND MELTED THE AREA WHERE THE IGNITION KEY WAS LOCATED. THE CONTACT MERGED ONTO THE SHOULDER AS THE FIRE INDEPENDENTLY DIMINISHED. THE CONTACT RECEIVED BURNS TO THE FINGERS. HE THEN ATTEMPTED TO REINSERT THE KEY INTO THE IGNITION HOWEVER, TO NO AVAIL. THE VEHICLE WAS PUSHED TO THE CONTACT'S RESIDENCE AND LATER TOWED TO THE DEALER. THE DEALER INFORMED THE CONTACT THAT THE IGNITION WOULD NEED REPLACING. THE CONTACT ALSO RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 11V385000 (FUEL SYSTEM, GASOLINE: STORAGE: TANK ASSEMBLY: MOUNTING) FOR CORROSION OF ONE OR BOTH OF THE FUEL STRAPS. THE CONTACT STATED THAT THE DEALER WOULD NOT REPAIR THE VEHICLE UNDER THE RECALL BUT WAS NOT ADVISED AS TO WHY. THE MANUFACTURER WAS NOTIFIED WHO OFFERED NO ASSISTANCE AND COULD NOT PROVIDE A REASON...

TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT WAS DRIVING APPROXIMATELY 70 MPH WITH THE CRUISE CONTROL ACTIVATED AND SUDDENLY WITHOUT INTENT THE CRUISE CONTROL FAILED TO OPERATE. IN ADDITION, THE HORN WOULD NOT SOUND UPON ENGAGING. THE AUTHORIZED DEALER WAS NOTIFIED AND THEY INFORMED THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER 05V388000 (VEHICLE SPEED CONTROL). A FEW YEARS LATER, THE IDENTICAL FAILURE RECURRED. THE VEHICLE HAD NOT BEEN REPAIRED FOR THE MOST RECENT FAILURE. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 170,000. ...UPDATE 01/20/12 *BF UPDATED 01/25/12

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT VARIOUS WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE CONTACT WAS INFORMED THAT THE GEM MODULE FAILED DUE TO A WATER LEAK. THE CONTACT WAS ALSO INFORMED THAT THE MODULE NEEDED TO BE REPLACED AND THE WINDSHIELD NEEDED TO BE RESEALED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND OFFERED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED BECAUSE THE NECESSARY PARTS WERE ON BACK ORDER. THE FAILURE MILEAGE WAS 103,000. THE VIN WAS NOT AVAILABLE.

I AM REPORTING THIS INCIDENT AS THE PERSON WHO'S CAR WAS AFFECTED BY THE FIRE. I PARKED MY CAR NEXT TO A 2002 FORD F150, AND AFTER BEING HOME FOR ABOUT AN HOUR AND A HALF, A POLICE OFFICER CAME TO MY DOOR AND TOLD ME THAT MY CAR (VW JETTA) WAS INVOLVED IN A CAR FIRE. APPARENTLY THE F150 CAUGHT FIRE AND BURNED MY CAR, A BUSH, AND ANOTHER CAR. THE FIRE MARSHAL ON SCENE EXPLAINED TO ME THAT FORD HAD A RECALL ON MULTIPLE VEHICLES THAT HAD THIS PROBLEM. THE F150 IN QUESTION IS TOTALED AND HAS TO BE TOWED OFF THE PROPERTY. I HAVE SINCE COME INSIDE AND FOUND THE SWITCHFIRES.COM WEBSITE, AND CLICKED ON THE LINK PROVIDED BELOW, WHICH IN TURN HAS LED TO GIVING IN MY INFO, AND DISCUSSING MY DILEMMA. *TR

MY TRUCK WAS PARKED OUTSIDE MY HOUSE AND ALL OF A SUDDEN GOT ON FIRE UNDER THE HOOD FOR NO REASON. *TR

TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE PARKED AND UNOCCUPIED, THE VEHICLE IGNITED IN FLAMES. THE FIRE STARTED UNDER THE HOOD FROM THE DRIVER SIDE. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THERE WAS AN UNKNOWN RECALL THAT COULD HAVE BEEN ASSOCIATED WITH THE FAILURE. THE CONTACT STATED THAT THE CAUSE OF THE FIRE WAS UNKNOWN. THE APPROXIMATE FAILURE MILEAGE WAS 175,000.

COIL PACK CAUSING ENGINE TO MISFIRE. *TT

2002 FORD F-150, 4.6 TRITON ENGINE KEEPS BLOWING THE SPARK PLUGS OUT OF THE HEADS. *TR

ELECTRICAL FIRE STARTING UNDER THE DASH AND ENDED UP TOTALING MY TRUCK. 2002 FORD F150. SUSPECTED TO BE CRUISE CONTROL SWITCH THAT WAS NEVER FIXED BY DEALER BEFORE PURCHASE, AND WE WERE NOT NOTIFIED ABOUT THIS RECALL. IT WAS SUGGESTED TO US AFTER GETTING THE INFORMATION TO THE INSURANCE CO. AND SERVICING THE FIRE REPORT TO DO SOME RESEARCH AND FILE A COMPLAINT/CLAIM. FIRE STARTED WHILE DRIVING DOWN THE ROAD WITH SMOKE COMING FROM UNDER THE DASH, THEN PULLED OVER AND GOT OUT AND FLAMES WERE COMING FROM ALL UNDERTHE DASH AND CONTINUED TO SPREAD TO THE ENTIRE VEHICLE WHILE WAITING FOR THE FIRE DEPARTMENT AND SHERIFF TO ARRIVE. *TR

MY HUSBAND PURCHASED A USED 2002 F150 FORD TRUCK BACK IN 2004. IN THE PAST 3 YEARS, THE TRUCK HAS MAJOR ELECTRICAL ISSUES EVERY TIME IT RAINS FOR MORE THAN 2 DAYS STRAIGHT. IT STARTS WITH THE RADIO SHUTTING OFF WHILE DRIVING. NEXT THE WIPERS WILL NOT WORK THEN THE POWER WINDOWS WONT OPEN. EACH TIME HE GETS IN AND OUT OF HIS CAR, ANOTHER ELECTRICAL FEATURE WILL NOT WORK. FINALLY, WHEN HE GETS IN TO START HIS CAR AND IT WON'T TURN OVER. IN APRIL 2009, HE HAS THE ELECTRICAL SENSOR IN THE GEM MODEL REPLACED. ON APRIL 28TH 2010, HE HAD TO HAVE THE MULTIFUNCTIONAL FUSE BOX REPLACED. IN MARCH 2011, HE HAD A NEW BATTERY INSTALLED. TODAY HE IS WAITING FOR AAA TO JUMP HIS CAR AS IT WON'T START. I CALLED THE DEALER WHO INFORMED ME THAT THEIR ARE NO KNOWN RECALLS FOR THIS ISSUE. WE...

TL*THE CONTACT OWNS A 2002 FORD F150. THE VEHICLE WAS SITTING OVERNIGHT AND THE HORN STARTED TO HONK AS THE VEHICLE WAS ON FIRE. THE FIRE STARTED INSIDE THE CAB OF THE VEHICLE AND IT WAS TOTALLY DESTROYED. THE FIRE DEPARTMENT WAS CALLED AND A REPORT WAS FILED. THE FIRE DEPARTMENT DOES NOT KNOW THE ORIGIN OF THE FIRE. THERE WERE NO INJURIES. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS CALLED AND STATED THAT THEY NEEDED TO CHECK THE FIRE DEPARTMENTS REPORT. THEY OFFERED NO OTHER ASSISTANCE. THE FAILURE MILEAGE WAS 80,000.

SPARK PLUG BLOWING OUT HEAD. DAMAGING HEAD, COIL PACK AND INJECTOR LINE. *TR

I HAVE A 2002 FORD F150 WITH THE 4.6L V8. THE TRUCK HAS 109,000 MILES. NUMBER 4 PLUG EJECTED ON NOVEMBER 11TH WITHOUT ANY SERIOUS DAMAGE. I REPLACED THE PLUG AND COIL. I WAS DRIVING HOME ON DECEMBER 23RD THIS TIME THE PLUG EJECTED AND HIT THE UNDER SIDE OF THE HOOD AND SOUNDED LIKE A BOMB WENT OFF. I DID SOME RESEARCH ON THE INTERNET AND FOUND THIS IS A WIDE SPREAD SERIOUS PROBLEM WITH THE FORD TRITON ENGINES. I ALSO DISCOVERED THAT FORD WILL NOT COVER THE COST OF THE REPAIR. IF I HAVE THE DEALER REPAIR THE PROBLEM THEY WILL ONLY REPAIR THE ONE PLUG. SO I WILL PURCHASE A REPAIR KIT AND REPAIR ALL THE PLUGS MYSELF. THIS SEEMS TO BE A DESIGN PROBLEM THAT SHOULD BE COVERED BY FORD. *TR

I GOT INTO MY 2002 FORD F150 ONE MORNING, CRANKED IT AND WENT TO PUT IT IN DRIVE AND IT WOULD NOT.ALSO MY INTERIOR LIGHTS WOULD NOT WORK. AFTER DOING RESEARCH I FOUND OUT IT COULD POSSIBLY BE A FUSE. I CHANGED THE FUSE AND IT WORKED., ABOUT A MONTH LATER IT DID IT AGAIN SO I CHANGED THE FUSE AGAIN, THAT ALSO WORKED AGAIN. IN THE MEAN TIME I ALSO HAD PROBLEMS WITH MY BRAKES, WHICH I HAD JUST CHANGED. AFTER ABOUT A MONTH WITH NO PROBLEMS WITH MY FUSES, I TOOK MY TRUCK OUT OF TOWN FOR FOUR DAYS. WHEN I GOT BACK I HAD TO GO STRAIGHT TO WORK, APPROXIMATELY 3:00 PM. AT THE FIRE STATION I WORK AT. AT 11:45PM DISPATCH WOKE ME UP OUT OF THE BUNKROOM TO INFORM ME MY TRUCK WAS ON FIRE. *TR

OUR 02 FORD F150 CAUGHT FIRE IN OUR DRIVEWAY WHILE WE WERE NOT HOME AND WAS DESTROYED. THIS WAS 3 DAYS AFTER BEING OPERATED. THE FIRE WAS LOCATED ABOVE THE FRONT DRIVER SIDE TIRE AT THE BRAKE FLUID RESERVOIR. OUR NEIGHBOR SAW FIRE AND WAS ABLE TO SAVE OUR BOAT AND HOME BY COMBATING THE FLAMES WHILE WAITING FOR 911 TO RESPOND. OUR INSURANCE COMPANY CALLED IT A TOTAL LOSS. WE CALLED FORD TO SEE IF OUR VIN NUMBER HAD RECALLS, AND THEY SAID YES, FOR THE CRUISE CONTROL MODULE. WE NEVER RECEIVED NOTICE FROM FORD REGARDING A RECALL!!! WE HAVE NOT HAD ANY PROBLEMS WITH THIS VEHICLE UP TO THIS POINT. THE FIRE CHIEF SAID THAT IF MY NEIGHBOR WOULD NOT HAVE SEEN THE FIRE WE WOULD HAVE LOST EVERYTHING. *TR

I WAS FOLLOWING THE FORD RULES FOR WHEN TO REPLACE SPARK PLUGS AT 100,000 MILES. I HAVE 99,860 MILES ON MY 2002 FORD F150 XLT 4.6L TRITON V8 MOTOR. I WAS DRIVING HOME FROM GETTING THE NEW PLUGS FROM THE AUTO STORE TO REPLACE WHEN I HEARD WHAT SOUNDED LIKE A GUN GOING OFF. ONE OF THE SPARK PLUGS FIRED OUT OF ITS LOCATION RIPPING OFF THE COIL PACK HITTING MY FAN BLADE ON THE TRUCK. THIS IS VERY DANGEROUS BECAUSE AS I HAVE BEEN READING. THE FUEL COULD HAVE BEEN IGNITED BY THE COIL PACK CAUSING A FIRE OR WORSE. WHAT IS BEING DONE ABOUT THIS DEFECT AND WHY HAS THEIR NOT BEEN A RECALL ON THE FORD MOTORS? *TR

FORD MOTOR COMPANYMAIN TOPIC: VEHICLE SERVICE ISSUES YOUR INQUIRY: I HAVE A 02 FORD F150 SUPERCREW WITH A MAJOR PROBLEM THE WINDSHIELD LEAKS ON THE DRIVERSIDE WHEN IT RANS INTO THE GEM MODULE CAUSE THE TRUCK TO BE HARD TO START AND THE GAUGES AND SERVICES LIGHTS TO STAY ON THE SEATBELT BELL TO RING ALL THE TIME > I CONTACTED DICK MASHETER FORD AND TOLD THEM WHAT WAS GOING ON WITH THE TRUCK ANDTHEY TOLD ME IT IS COMMON WITH THAT YEAR TRUCK FORF THE WINDSHIELD TO LEAK ONTO THE GEM MODULE OWNER: YESVEHICLE IDENTIFICATION NUMBER: [XXX] MILEAGE: 94000VEHICLE LOCATION: INPOSSESSIONIF CONTACTED DEALER: YESDEALER NAME: DICK MASHETER FORD OWNER FIRST NAME: [XXX] OWNER LAST NAME: [XXX] OWNER EMAIL ADDRESS: [XXX] OWNER ADDRESS1: 2761 GOSLING WAY CITY: COLUMBUSSTATE: OHZIPPOSTAL: [XXX]: UNITED STATESDAY PHONE: [XXX] CLIENT > THIS HAS BEEN GOING ON SINCE I BOUGHT THE TRUCK 03/19/10 I HAVE BEEN...

2002 FORD F150. 4X4. 5.4 L V8. DRIVERS SIDE LEAKY WINDSHIELD. LEAK CAUSES CORROSION OF ELECTRICAL COMPONENTS UNDER DASH. THE GEM MODULE; WHICH CONTROLS MOST ALL ELECTRONICS ON THE DASH; RADION, 4X4, WIPERS, HEADLIGHTS CONTROLS, HEATING AND AIR CONDITIONING CONTROLS. DUE TO THE CORROSION OR THE GEM MODULE AND FUSE BOX ON DRIVERS SIDE OF VEHICLE THE STARTER WILL RANDOMLY ENGAGE ITSELF AS WELL. MANY OF THE RELAYS UNDER THE DASH ARE UNDER ABNORMAL CONDITIONS. DURING THE MALFUNCTION OF THE ABOVE TWO ITEMS THE RELAYS WILL "CHATTER" CONSTANTLY. ALL OF THE ABOVE CONDITIONS WILL HAPPEN WITH THE KEYS OUT OF THE IGNITION. WITH NO KEYS IN THE IGNITION THE FAN BLOWER WILL STILL RUN, HEADLIGHTS STAY ON ( IN AUTO POSITION). NUMEROUS OTHER ELECTRICAL PROBLEMS. THERE ARE NUMEROUS POSTINGS OR IDENTICAL TROUBLES ON THE INTERNET. COUNTLESS FORD MECHANICS WILL TELL OF SAME TROUBLES. *TW

THE WINDSHIELD OF MY F150 FORD KING RANCH LEAKS AND HAS DONE DAMAGE TO THE FUSE BOX AND RUST IS OCCURRING IN LOCATIONS NOT EASILY ACCESSED BY WATER. *TR

2002 FORD F-150 WINDSHIELD LEAKS CAUSING DAMAGE TO ELECTRICAL SYSTEM (FUSE BOX AND ELECTRICAL MODULE). MANY ISSUE HAPPENING INCLUDING WINDSHIELD WIPERS NOT WORKING AND SHORTING OUT THE AIRBAG DEACTIVATION SWITCH. WINDSHIELD REPAIR FACILITY STATES THIS WAS A KNOWN ISSUE WITH THE PRIMING OF THE WINDSHIELDS AT INSTALLATION IN MANUFACTURING. ALSO STATES IT MIGHT CAUSE A POTENTIAL FOR THE WINDSHIELD TO EJECT ITSELF DURING A ROLLOVER REDUCING STRUCTURAL INTEGRITY OF THE CAB. DEALER WHO IDENTIFIED THE PROBLEM STATED IT WAS NOT A KNOWN ISSUE BUT RESEARCH STATES OTHERWISE AS WELL AS A LETTER FROM FORD TO THE DEALERSHIPS EXPLAINING THE ISSUE - #15773. *TR

INTERMITTENT STARTING PROBLEM CAUSED BY THE ANTI THEFT UNIT IN THAT IT WON'T ALLOW THE TRUCK TO START. IF ALLOWED TO SIT FOR AN HOUR OR SO IT USUALLY STARTS. FORD DEALERSHIPS SAY THAT THEY HAVE TO HAVE IT WHEN THE PROBLEM IS OCCURRING. WELL, NOW THE PROBLEM SEEMS PERMANENT, AS IT WON'T START AT ALL. WHEN ASKED IF SYSTEM CAN BE TURNED OFF THEY SAY "NO, IT IS A SAFETY ISSUE" THEIR SAFETY ISSUE HAS PUT ME IN PERIL ON MORE THAN ONE OCCASION. ONE BEING ON A BOAT RAMP WITH RISING WATER AND A VEHICLE THAT WON'T START. HOW SAFE IS THAT? THE VEHICLE IS AT THE DEALER NOW, AND THEY TELL ME THEY MUST DUPLICATE THE NOT STARTING SO THEY CAN SEE WHAT'S WRONG, IN FACT IT IS NOT STARTING. *TR

I HAVE HAD THE 02' F150 SINCE DECEMBER 07' AND HAVE HAD MAJOR PROBLEMS WITH THE WINDSHIELD LEAKING. I HAVE FOUND THAT THIS IS A COMMON PROBLEM WITH IN THE 97' TO 03' F150 MODELS VIA FORD FORUMS AND OTHER INTERNET SITES AS WELL AS THE LOCAL FORD DEALER REPAIR SHOP WHO WORKED ON MY TRUCK. THIS LEAK SHORTS OUT THE FUSE PANEL IN THE CAB THAT CAUSES THE LOSS OF POWER TO EQUIPMENT INCLUDING THE WINDSHIELD WIPERS WHICH IS A SAFETY ISSUE WHEN DRIVING IN INCLEMENT WEATHER. THE LEAK ALSO TENDS TO SHORT OUT THE INSTRUMENT PANEL CAUSING THE COMPUTER TO BE UNABLE TO READ WHAT GEAR THE TRUCK IS IN. THIS CAUSES THE TRUCK TO NOT START AND EVEN SHUT DOWN WHILE DRIVING WHICH AGAIN IS A SAFETY ISSUE WHILE DRIVING IN ANY CONDITION. THIS LEAK COST ME $1500 DOLLARS IN REPAIRS DUE TO DAMAGE TO THE STARTER,...

TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING 25 MPH, HE HEARD A LOUD BANGING NOISE COMING FROM THE ENGINE. UPON INSPECTION HE NOTICED THE SPARK PLUGS WERE LOOSE AND THE COIL HAD BLOWN OFF. THE DEALER STATED THAT THERE WAS A DEFECT WITHIN THE ENGINE THAT CAUSED THE FAILURE. THEY REPLACED THE COILS AND THE SPARK PLUGS. APPROXIMATELY THREE MONTHS LATER THE FAILURE OCCURRED AGAIN. THE DEALER STATED THAT A DEFECT WITHIN THE ENGINE CAUSED THE FAILURE. THEY REPLACED THE COILS AND SPARK PLUGS. THE FAILURE MILEAGE WAS 102,000 AND CURRENT MILEAGE 113,000.

I HAVE HAD THE 02' F150 JUST OVER ONE YEAR AND HAVE HAD PROBLEMS WITH THE WINDSHIELD LEAKING INTO THE CAB. I HAVE FOUND THAT THIS IS A COMMON PROBLEM IN THE 97' TO 03' F150 MODEL VIA FORD FORUMS AND OTHER INTERNET GROUPS. THIS LEAK SHORTS OUT THE FUSE PANEL CAUSING THE LOSS IN POWER IN VARIOUS EQUIPMENT INCLUDING THE WINDSHIELD WIPERS. THIS SHORT HAS ALSO CAUSED THE INSTRUMENT PANEL TO FAIL CAUSING THE COMPUTER TO NOT READ WHAT GEAR THE TRUCK IS IN WHICH HAS CAUSED THE TRUCK NOT TO START OR STOP RUNNING WHILE THE TRUCK IS IN OPERATION. THE ONLY WAY THE FIX THE PROBLEM IS TO HAVE THE WINDSHIELD REMOVED AND RESEALED AS WELL AS REPLACING THE FUSE PANEL REPLACED. OTHERS AS WELL AS I HAVE HAD TO HAVE OTHER REPAIRS MADE DUE TO THE LEAK INCLUDING THE INSTRUMENT PANEL, STARTER, RELAY, ALTERNATOR, AND THE...

2002 F150 SUPERCREW LEAKY WINDSHIELD CAUSING ELECTRICAL PARTS TO GO ON AND OFF. I WISH FORD WOULD FIX THIS PROBLEM IM AFRAID TO TAKE THE FAMILY IN IT IN FEAR OF AN ELECTRICAL FIRE. *TR

VEHICLE DASH LIGHTS WOULD STAY ON WHEN VEHICLE OFF. DOOR LOCKS WOULD LOCK AND UNLOCK BY THEMSELVES WHILE DRIVING. AND WHILE THE TRUCK WAS OFF. VEHICLE WOULD BE COMPLETELY DEAD WHEN GO TO START. AFTER REPLACING WITH A NEW BATTERY, TRUCK WOULD NOT START. HAD A TOW TRUCK COME AND WHEN HE TRIED TO START IT, IT STARTED RIGHT UP. AFTER HE SHUT OFF, IT WAS COMPLETELY DEAD WOULD NOT START. TOOK TRUCK TO GARAGE. IT TOOK MECHANICS 5 HOURS TO FIND THE PROBLEM. AFTER CHECKING ALL THE RELAYS AND FUSE BOXES, ETC. IT ENDED UP TO BE THE FUSEBOX UNDER THE DASH. THE FUSEBOX WAS CORRODED AND DETERIORATING DUE TO WATER DAMAGE, WHICH WAS CAUSING THE ELECTRICAL PROBLEMS. THE MECHANIC SAID THERE WAS SOME TYPE OF LEAK FROM THE WINDSHIELD CAUSING WATER TO ENTER THE FUSEBOX. THUS CAUSING THE FUSEBOX DAMAGE. THE MECHANICS REPLACED THE FUSEBOX AND A RELAY....

I HAVE A 2002 FORD F-150 SUPERCREW, ABOUT 6 MONTHS AGO MY ELECTRICAL PANEL STARTED HAVING A MIND OF ITS OWN EVERYTIME IT RAINS. MY RADIO, WINDSHIELD WIPERS, BLINKERS, TAIL LIGHTS AND INTERIOR LIGHTS GO OFF AND ON. I HAVE ALMOST BEEN IN SEVERAL ACCIDENTS DUE TO THIS PROBLEM NOT BEING ABLE TO SEE BECAUSE OF WINDSHIELD WIPERS NOT WORKING AND ALSO BECAUSE OF BLINKERS NOT WORKING. THE PROBLEM IS GETTING WORSE AND I BELIEVE FORD SHOULD FIX THIS SINCE IT IS DEFINITELY SEVERAL LARGE SAFETY ISSUES. *TR