2002 FORD F-150 Structure Problems

18 NHTSA complaints on file

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Structure Issues in the 2002 FORD F-150

18 structure complaints have been filed with NHTSA for the 2002 FORD F-150. Of these, 0 involved a crash, 1 involved a fire, and 3 resulted in injury.

18
Complaints
0
Crashes
1
Fires
3
Injuries
0
Deaths

All Structure Complaints

#10353689 |
NUMEROUS FORD PICK-UP TRUCKS TO INCLUDE F SERIES AND RANGER HAVE AN ISSUE WITH THE CROSS BEAMS THAT HOLD THE PICK-UP BED TO THE TRUCK RUSTING OUT. THE POTENTIAL IS THERE THAT THE BED COULD COME LOOSE FROM THE TRUCK AND POSE A SERIOUS SAFETY HAZARD. I HAVE CONTACTED FORD ABOUT IT BUT AS YOU CAN GUESS THEY WERE UNRESPONSIVE. SEVERAL WORKERS AT THE LOCAL FORD DEALER ALSO HAVE THE SAME PROBLEM BUT HAVE BEEN UNABLE TO GET A SATISFACTORY RESPONSE FROM FORD. MY VEHICLE IS A 2002 MODEL BUT I HAVE BEEN TOLD THAT IT OCCURS IN OLDER AS WELL AS NEWER MODELS. I AM GOING TO HAVE TO HAVE THE BED REMOVED AND NEW CROSS BEAMS WELDED ON TO REPLACE THE DEFECTIVE ONES AT MY EXPENSE. I HAVE ONLY 77,000MILES. THE TRUCK IS OPERATED IN NC WITH SOME SALT USED IN THE WINTER. *TR
#10334347 |
FORD MOTOR COMPANYMAIN TOPIC: VEHICLE SERVICE ISSUES YOUR INQUIRY: I HAVE A 02 FORD F150 SUPERCREW WITH A MAJOR PROBLEM THE WINDSHIELD LEAKS ON THE DRIVERSIDE WHEN IT RANS INTO THE GEM MODULE CAUSE THE TRUCK TO BE HARD TO START AND THE GAUGES AND SERVICES LIGHTS TO STAY ON THE SEATBELT BELL TO RING ALL THE TIME > I CONTACTED DICK MASHETER FORD AND TOLD THEM WHAT WAS GOING ON WITH THE TRUCK ANDTHEY TOLD ME IT IS COMMON WITH THAT YEAR TRUCK FORF THE WINDSHIELD TO LEAK ONTO THE GEM MODULE OWNER: YESVEHICLE IDENTIFICATION NUMBER: [XXX] MILEAGE: 94000VEHICLE LOCATION: INPOSSESSIONIF CONTACTED DEALER: YESDEALER NAME: DICK MASHETER FORD OWNER FIRST NAME: [XXX] OWNER LAST NAME: [XXX] OWNER EMAIL ADDRESS: [XXX] OWNER ADDRESS1: 2761 GOSLING WAY CITY: COLUMBUSSTATE: OHZIPPOSTAL: [XXX]: UNITED STATESDAY PHONE: [XXX] CLIENT > THIS HAS BEEN GOING ON SINCE I BOUGHT THE TRUCK 03/19/10 I HAVE BEEN...
#10295710 |
I OWN A 2002 FORD F150 SUPER CREW PICKUP TRUCK. SHORTLY AFTER PURCHASING THIS TRUCK IT DEVELOPED A LEAK IN THE WINDSHIELD. THE WINDSHIELD WAS REPLACED UNDER WARRANTY AND WAS LEAK FREE FOR ABOUT 2 YEARS. THE LEAK RETURNED AND DURING SOME HEAVY RAIN STORMS I HAVE HAD CHRONIC ELECTRICAL PROBLEMS DUE TO WATER LEAKING IN THE WINDSHIELD AND RUNNING DOWN BEHIND THE DASHBOARD AND GETTING INTO THE ELECTRICAL COMPONENTS. I HAVE HAD THE INTERIOR LIGHTS COME ON WITH NO ONE IN OR NEAR THE TRUCK. AT THE SAME TIME, SOME OF THE DASH INDICATOR LIGHTS WERE ON VERY DIM. I HAD TO DISCONNECT THE BATTERY TO GET THE LIGHTS TO TURN OFF. I RAN THE HEAT IN THE TRUCK FOR A FEW HOURS TO DRY IT OUT AND IT SEEMED TO TEMPORARILY CURE THE LIGHTING PROBLEM. I ALSO HAD A PROBLEM STARTING THE TRUCK IN THE RAIN. I TURNED...
#10285236 |
I HAVE A 2002 FORD F-150. IT STARTED TO LEAK WHEN IT RAINS. THE PROBLEM IS THE BEZEL COVERING THE PLACES WHERE THE GLASS IS ATTACHED TO THE TRUCK - THE BRACKETS WHERE THE SCREWS GO HAVE CRACKED AND THE GROMMETS AROUND THE BOLTS HAVE FAILED. I WANT TO FIX THE ITEM, BUT I HAVE LEARNED THAT THE NECESSARY PART (THE PLASTIC BEZEL FOR THE BACK WINDOW) IS ON NATIONAL BACKORDER, BECAUSE SO MANY OF THEM HAVE FAILED THERE ARE NO MORE AVAILABLE. IT SEEMS TO ME THAT IF SOMETHING IS BREAKING SO MUCH THAT NO ONE HAS THE REPAIR PARTS, THEN THIS SHOULD BE AN ITEM FOR RECALL. *TR
#10261094 |
PAINT PEELING IN SMALL SHEETS AROUND EDGES OF HOOD. SEVERAL COMPLAINTS FOUND ONLINE BUT, CAN FIND NO RECALL ON VEHICLE. HAS ALUMINUM HOOD ALSO. ONLY PAINT PEELING AS PRIMER STILL SHOWING. *TR
#10258368 |
PAINT COMING OFF IN LARGE AREAS. *TR
#10255558 |
THE WINDSHIELD OF MY F150 FORD KING RANCH LEAKS AND HAS DONE DAMAGE TO THE FUSE BOX AND RUST IS OCCURRING IN LOCATIONS NOT EASILY ACCESSED BY WATER. *TR
#10252207 |
I HAVE A 2002 FORD F150 DURING THE LAST RAIN WE HAD WATER LEAKED IN FROM THE FRONT WINDSHIELD AND GOT INTO THE FUSE BOX AND SHORTED OUT THE BATTERY, FUSE BOX AND A MODULE TOTAL COST WAS OVER $1,000.00. INSURANCE SAID THEY COULD NOT COVER IT BECAUSE THE SERVICE MANAGER SAID THIS IS A COMMON PROBLEM WITH FORD TRUCKS SO THE ADJUSTER SAID IT SOUNDED LIKE A DEFECT AND FORD SHOULD CORRECT THE PROBLEM. I TALKED TO FORD AND THEY SAID NO RECALL HAS BEEN ISSUED AND NO REIMBURSE MENT COULD BE MADE, BUT IF THIS IS A COMMON PROBLEM WITH FORD TRUCKS WHY HASN'T A RECALL BEEN ISSUED. *TR
#10244704 |
I HAVE A 2002 F150 HARLEY DAVIDSON F150 KINGCAB TRUCK, BLACK IN COLOR AND THE PAINT ON THE HOOD IS CRACKING SOMETHING TERRIBLE. I HAVE TAKEN IT TO THE LOCAL FORD DEALERSHIP HERE IN PENSACOLA AND THE SERVICE MANAGER TOLD ME THAT IT IS A DEFECT IN THE PAINT PROCESS BUT THERE IS NO RECALL FOR THIS. THEY QUOTED ME OVER $500.00 TO REPAINT JUST THE HOOD AND ANOTHER BODY SHOP QUOTED ME THE SAME BECAUSE IT HAS TO BE COMPLETELY STRIPPED AND REPAINTED. I HAVE NOTICED THAT SEVERAL OTHER FORD HD TRUCKS ARE DOING THE SAME THING ALSO ON OTHER BODY PART TO. I'M AFRAID THAT THIS MIGHT GET WORSE AND POSSIBLY START ON THE FENDERS. IS THERE EVER GOING TO BE A RECALL ON THE PAINT ON THESE TRUCKS OR DOES EVERYONE DRIVE AROUND PROUDLY IN A BEAUTIFUL TRUCK WITH CRACKING PAINT DISPLAYING THE FORD EMBLEM WITH THE...
#10225023 |
MY VEHICLE HAS A WATER LEAK THAT IS GETTING THE GEM MODULE WET AND THIS HAS RESULTED IN THE WIPERS FAILING, THE POWER WINDOWS TO FAIL, THE HEATER FAN STAYS ON AFTER THE KEY IS REMOVED FROM THE IGNITION, AND THE ENGINE RUNS VERY ROUGH AND STALLS RESULTING IN ME LOSING THE POWER STEERING AND PUTTING THE VEHICLE IN A DITCH, THE WIPERS STOPPED WORKING DURING A RECENT HEAVY RAIN AND I HAD TO PULL ONTO THE SIDE OF THE INTERSTATE FOR OVER 30 MINUTES. FORD CUSTOMER SERVICE CLAIMS THEY NEVER HEARD OF THE PROBLEM BUT I FOUND OUT THEY ISSUED A TECHNICAL SERVICE BULLETIN 98-9-13 TO THE DEALERS ABOUT THIS AND ALSO FORD SPECIAL MESSAGE #15773 FOR THIS PROBLEM. THE DEALER WANTS OVER $1,100.00 TO FIX .THIS PROBLEM IS IN 1997-2002 FORD F150 AND EXPEDITIONS. I FEEL THAT THE LOSS OF WIPERS AND SUDDEN LOSS OF POWER STEERING AND...
#10202384 |
POSSIBLE WINDSHIELD LEAKAGE CAUSING EXTREME RANDOM ELECTRICAL FAILURE. TRUCK WON'T START IF RAINING. TRUCK SHUTS OFF DURING OPERATION. PARTICULARLY HAZARDOUS DURING HIGHWAY OPERATION. ELECTRICAL OPERATIONS OCCUR WITHOUT WARNING, WITH OR WITHOUT KEYS IN IGNITION. *JB
#10179499 |
WATER INTRUSION FROM LEAKING WINDSHIELD CAUSED GEM MODULE /FUSE BLOCK CORROSION. WINDSHIELD WIPERS INOPERABLE AND ELECTRIC WINDOWS INOPERABLE WITH NO INTERIOR LIGHTS WORKING. *JB
#10171103 |
BACK WINDOW LEAKS AND HAVE BEEN TOLD FORD KNOWS ABOUT IT. BUT YET NO RECALLS ARE ON IT. *NM *AK
#10141559 | Fire
ELECTRICAL SYSTEM FAILED DUE TO WATER LEAKING FROM FAULTY WINDSHIELD INSTALLATION. *JB
#10108792 |
ELECTRICAL: AT 306 MILES THE SOLENOIDS HAD TO BE REPLACED. UPON SHUTTING THE VEHICLE OFF; THE DASH BOARD WOULD STILL ILLUMINATE. ALSO, UPON SHUTTING THE VEHICLE OFF IT WOULD CONTINUE TO RUN. THIS HAS HAPPENED A TOTAL OF FOUR TIMES. THE TRANSMISSION COMPLETELY FAILED WITH NO WARNING. THE CONSUMER TOOK THE VEHICLE TO THE DEALER, AND WAS TOLD THE WINDSHIELD HAD A LEAK WHICH CORRODED THE ELECTRICAL SYSTEM. THE ELECTRICAL PROBLEMS STARTED AT 44000 MILES. THE GASKET HAD TO BE REPLACED, AND THE HARNESS WIRING HAD TO BE REPLACED ALSO. UPON TRYING TO START THE VEHICLE AGAIN THE BATTERY WOULD BE COMPLETELY DEAD. PLEASE PROVIDE ANY FURTHER INFORMATION. *JB
#10108867 |
THE PLASTIC MOLDING AROUND THE REAR LIFTGATE WINDOW HAS A CRACK IN THE PLASTIC MOLDING. THE CONSUMER BELIEVED THIS CONDITION MAY LEAD TO THE GLASS FALLING OUT. THE DEALER WAS NOTIFIED. *JB
#10065327 |
PASSENGER DOOR WOULD OPEN WHILE VEHICLE WAS MOVING. *PH THE CONSUMER ALSO STATED THAT THE VEHICLE VIBRATED WHILE DRIVING. THE CONSUMER MOTHER-IN-LAW FELL WHILE TRYING TO GET INTO THE FRONT PASSENGERS SIDE DOOR OF THE TRUCK. THE BRAKES WOULD LOCK UP INTERMITTENTLY. *NM
#10024025 |
WHILE TRAVELING OVER 65 MPH, THE VEHICLE STARTED TO VIBRATE. *AK *TS THE DEALER TOLD THE CONSUMER TO PLACE SAND BAGS IN THE TRUCK BED, HOWEVER IT DID NOT SOLVE THE PROBLEM. *JB

Other 2002 FORD F-150 Problem Areas

Engine And Engine Cooling 94 complaints Engine And Engine Coolingengine 78 complaints Electrical System 71 complaints Engine 66 complaints Vehicle Speed Control 66 complaints Fuel System Gasoline 51 complaints Seat Belts 37 complaints Unknown Or Other 24 complaints Air Bags 20 complaints Fuelpropulsion System 20 complaints Vehicle Speed Controlcruise Control 19 complaints Power Train 17 complaints Power Trainautomatic Transmission 16 complaints Structurebody 15 complaints Air Bagsfrontal 14 complaints Engine And Engine Coolingenginegasoline 13 complaints Steering 13 complaints Visibilitywindshield 13 complaints Electrical Systemignition 12 complaints Service Brakes 12 complaints Service Brakes Hydraulic 11 complaints Tires 10 complaints Fuel System Gasolinestoragetank Assemblymounting 9 complaints Suspension 8 complaints Power Traindrivelinedifferential Unit 7 complaints Seat Beltsfrontbuckle Assembly 7 complaints Equipment 6 complaints Power Trainclutch Assembly 6 complaints Tirestemporaryemergency Spare Tire 6 complaints Tirestreadbelt 6 complaints Wheels 6 complaints Electrical Systemwiringfuses And Circuit Breakers 5 complaints Electrical Systemwiringinteriorunder Dash 5 complaints Seats 5 complaints Visibility 5 complaints Electrical Systemwiring 4 complaints Electrical Systemwiringfront Underhood 4 complaints Engine And Engine Coolingexhaust System 4 complaints Exterior Lighting 4 complaints Latcheslockslinkagesdoorslatch 4 complaints Service Brakes Hydraulicpedals And Linkages 4 complaints Steeringlinkagestie Rod Assembly 4 complaints Suspensionrear 4 complaints Exterior Lightingheadlights 3 complaints Exterior Lightingheadlightsswitch 3 complaints Fuel System Other 3 complaints Latcheslockslinkages 3 complaints Seat Beltsfront 3 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule 3 complaints Service Brakes Hydraulicfoundation Componentsdiscrotor 3 complaints Structurebodydoor 3 complaints Structureframe And Members 3 complaints Structureframe And Membersunderbody Shields 3 complaints Suspensionfront 3 complaints Wheelslugsnutsboltsstuds 3 complaints Air Bagssidewindow 2 complaints Electrical System Instrument Clusterpanel 2 complaints Electrical Systemalternatorgeneratorregulator 2 complaints Electrical Systemignitionmodule 2 complaints Electronic Stability Control Esc 2 complaints Engine And Engine Coolingexhaust Systememission Control 2 complaints Equipmentelectricalradiotape Deckcd Etc 2 complaints Power Trainaxle Assemblyaxle Shaft 2 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip 2 complaints Service Brakes Hydraulicfoundation Components 2 complaints Service Brakes Hydraulicfoundation Componentsmaster Cylinder 2 complaints Steeringcolumn 2 complaints Steeringlinkages 2 complaints Suspensionfrontcontrol Armupper Ball Joint 2 complaints Trailer Hitches 2 complaints Vehicle Speed Controlaccelerator Pedal 2 complaints Visibilityglass Siderear 2 complaints Visibilitypower Window Devices And Controls 2 complaints Visibilitywindshield Wiperwashermotor 2 complaints Visibilitywiper 2 complaints Wheelsrim 2 complaints Air Bagsfrontalsensorcontrol Module 1 complaint Child Seathandle Infant 1 complaint Child Seatmaterialpadding 1 complaint Child Seatshellinfant 1 complaint Electrical System12v24v48v Batterycables 1 complaint Electrical Systemignitionanti Theftcontrol Module 1 complaint Electrical Systemstarter Assembly 1 complaint Engine And Engine Coolingcooling Systemfan 1 complaint Engine And Engine Coolingcooling Systemradiator Assembly 1 complaint Engine And Engine Coolingenginegasolinebelts And Associated Pulleys 1 complaint Engine And Engine Coolingenginegasolineturbosupercharger 1 complaint Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve 1 complaint Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe 1 complaint Equipmentmechanicalwinch 1 complaint Equipmentotherlabels 1 complaint Exterior Lightinghazard Flashing Warning Lightsswitch 1 complaint Exterior Lightingturn Signal 1 complaint Exterior Lightingturn Signalswitch 1 complaint Forward Collision Avoidance Automatic Emergency Braking 1 complaint Fuel System Gasolinedelivery 1 complaint Fuel System Gasolinedeliveryfuel Pump 1 complaint Fuel System Gasolinedeliveryhoses Linespiping And Fittings 1 complaint Fuel System Gasolinestorageauxillary Tank 1 complaint Fuel System Gasolinestoragetank Assembly 1 complaint Interior Lighting 1 complaint Latcheslockslinkagestailgatelatch 1 complaint Parking Brake 1 complaint Parking Brakedrivelinehydraulichoses Linespiping And Fittings 1 complaint Parking Brakeindicator Light 1 complaint Power Trainautomatic Transmissiontorque Converter 1 complaint Power Trainaxle Assembly 1 complaint Power Traindriveline 1 complaint Power Trainmanual Transmission 1 complaint Power Trainmanual Transmissioncolumn Shift Assembly 1 complaint Seat Beltsfrontanchorage 1 complaint Seat Beltsfrontwarning Lightdevices 1 complaint Seat Beltsrearother 1 complaint Seatsfront Assemblypower Adjust 1 complaint Seatsfront Assemblyrecliner 1 complaint Service Brakes Electric 1 complaint Service Brakes Hydraulicfoundation Componentsdisccaliper 1 complaint Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings 1 complaint Steering Steering Wheelhandle Bar 1 complaint Steeringgear Boxshaft Pitman 1 complaint Steeringhydraulic Power Assist System 1 complaint Steeringlinkagesknucklespindlearm 1 complaint Structurebodydoorhinge And Attachments 1 complaint Structurebodyhood 1 complaint Structurebodytailgatehinge And Attachments 1 complaint Suspensionfrontcontrol Armlower Ball Joint 1 complaint Suspensionfrontshock Absorber 1 complaint Suspensionfrontspringscoil Springs 1 complaint Suspensionrearaxlenon Powered Axle Assembly 1 complaint Suspensionrearaxlespindle 1 complaint Tiresbead 1 complaint Tiresvalve 1 complaint Visibilitydefrosterdefoggerhvac System 1 complaint Visibilityrearview Mirrorsdevices 1 complaint Visibilitysunmoon Roof Assembly 1 complaint Visibilitywindshield Wiperwasher 1 complaint Wheelshub 1 complaint Wheelsmulti Piece 1 complaint
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