2004 FORD EXPLORER Engine And Engine Cooling Problems
47 NHTSA complaints on file
Engine And Engine Cooling Issues in the 2004 FORD EXPLORER
47 engine and engine cooling complaints have been filed with NHTSA for the 2004 FORD EXPLORER. Of these, 1 involved a crash, 4 involved a fire, and 1 resulted in injury.
47
Complaints
1
Crashes
4
Fires
1
Injuries
0
Deaths
All Engine And Engine Cooling Complaints
FIRST ISSUE WAS WITH THE SOLENOIDS NOW THE ISSUE IS WITH 1-2 SHIFT RATIO. SHIFTING INTO NEUTRAL. *TR
I WAS DRIVING DOWN THE STREET AND HEARD A NOISE. WE TURNED AROUND AND THE LIFTGATE HAD FALLEN OFF ITS ON HINGES AND WAS HANGING LOOSE ON BOTH SIDES. WE HAD TO HOLD IT ON AND DRIVE THE CAR BACK HOME. THE CAR HAS NOT BEEN DRIVEN SINCE THAT DATE IN 2010. FORD NEEDS TO BE RESPONSIBLE FOR THE 2004 MODEL AND ALL OF ITS DEFECTIVE PRODUCTS. THIS IS THE SECOND COMPLAINT THAT I HAVE FILED AGAINST FORD CONCERNING THIS CAR. THE FIRST WAS A #2 VALVE FALLING IN THE ENGINE AND CAUSING THE ENGINE TO BLOW UP. NHTSA PLEASE DO SOMETHING ABOUT FORD. SOMEONE HAS TO MAKE CAR MANUFACTURERS RESPONSIBLE TO THE CONSUMER. EVERY TIME THAT NHTSA IS CONTACTED NOTHING IS DONE UNTIL MILLIONS ARE NEGATIVELY AFFECTED. *TR
BOUGHT THE CAR USED WITH ABOUT 85,000 MILES ON IT. AFTER ONE YEAR OF AVERAGE USE (NO TOWING OR OFF-ROADING) THE TRANSMISSION FAILED (ABOUT 97,000 MILES). HAD IT REBUILT AND NOW 2 YEARS AND FOUR MONTHS LATER IT IS FAILING AGAIN (AT 122,000 MILES). *TR
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT STATED THAT THE ENGINE TRANSITIONED INTO SAFE MODE AND STALLED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHERE THE PCM, THROTTLE, JACK SHAFT CHAIN, AND BEARINGS WERE REPLACED. THE FAILURE CONTINUED. BOTH THE DEALER AND MANUFACTURER STATED THAT THE FAILURE COULD NOT BE DIAGNOSED. THEY RECOMMENDED ATTEMPTING VARIOUS TRIAL AND ERROR REMEDIES. THE CONTACT STATED THAT THE PCM AND THROTTLE AGAIN NEEDED TO BE REPLACED. THE FAILURES CONTINUED. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE WAS 118,861.
ON 1/17/12 DRIVING ON HIGHWAY AND NOTICED A BURNING SMELL. IT WAS A STRONG SMELL. NOTICED A GLOW UNDER THE DASHBOARD AND PULLED INTO A EMPTY PARKING LOT. THE TRUCK WENT UP IN FLAMES. CALLED FORD AND THEY SAID PROVE WHAT HAPPENED. NOT SURE BUT THE VEHICLE WAS IN VERY GOOD CONDITION WITH NO PROBLEMS THAT I KNEW OF BEFORE THIS FIRE. NO ONE WAS HURT. *TR
TRANSMISSION FAILURE, SLIPS BETWEEN GEARS, REPLACEMENT REQUIRED. *TR
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT STATED THAT WHEN DRIVING ANYWHERE FROM 30-50 MPH WITH THE CRUISE CONTROL ACTIVATED, THE VEHICLE WOULD STALL. THE VEHICLE WOULD HAVE TO BE PLACED IN NEUTRAL IN ORDER TO BE RESTARTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY ADVISED THE CONTACT THAT THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000. THE VIN WAS UNAVAILABLE.
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT WAS DRIVING 50 MPH WHEN THE ENGINE STALLED AND THE VEHICLE CAME TO A COMPLETE STOP. THE INSTRUMENTAL PANEL GAUGES WERE ILLUMINATED DURING THE FAILURE. THE VEHICLE RESTARTED IMMEDIATELY, AND WAS TAKEN THE DEALER. THE MANUFACTURER WAS CONTACTED, HOWEVER THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 42,000 AND THE CURRENT MILEAGE 42,933. UPDATED 9/16/11 *CN UPDATED 2/23/12 *CN
TL*THE CONTACT OWNS A OWNS A 2004 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 35 MPH THE CONTACT HEARD A LOUD POP NOISE FOLLOWED BY BANGING NOISES COMING FROM UNDER THE HOOD. THE VEHICLE WAS PULLED OVER AND THE CONTACT NOTICED EXHAUST FUMES WERE COMING FROM THE ENGINE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP WHERE THE CONTACT WAS TOLD ONE OF THE SPARK PLUGS BROKE. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 130,000.
I PURCHASED A 2004 FORD EXPLORER FROM A TOYOTA DEALERSHIP ON 1/28/11. THE CAR WAS A CERTIFIED / WARRANTED VEHICLE. I WAS ASSURED BY THE TOYOTA SALESMAN THAT ANY PROBLEM WITH THE CAR WOULD BE FIXED UNDER THE WARRANTY. SEVERAL PROBLEMS WHICH THE CAR HAS INCLUDE: MISMATCHED TIRES, INOPERABLE SUNROOF, LEAK IN THE DIFFERENTIAL SEAL & NOISE IN THE DIFFERENTIAL. I HAD THE CAR INSPECTED AT A FORD DEALERSHIP & WAS TOLD THESE PROBLEMS NEEDED REPAIR. THE TOYOTA DEALERSHIP HAS NOT RETURNED NUMEROUS PHONE CALLS, EMAILS & WHEN I BROUGHT THE CAR BACK TO THEM, I WAS TOLD ALL THESE REPAIRS HAD BEEN FIXED & LATER FOUND OUT THAT NOTHING WAS DONE. *TR
TL* THE CONTACT OWNS A 2004 FORD EXPLORER XLS. THE CONTACT STATED THAT WHILE DRIVING 20 MPH SHE EXPERIENCED A VIOLENT SHAKE IN THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY ADVISED HER THAT SHE NEEDED A NEW ENGINE BECAUSE THE TIMING BELT HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE ENGINE NEEDED FOR THE VEHICLE WAS NO LONGER BEING MANUFACTURED. THE FAILURE AND CURRENT MILEAGE WAS APPROXIMATELY 40,000.
2004 FORD EXPLORER: ENGINE SEIZED FOR NO APPARENT OR OBVIOUS REASON AT 53,000 MILES. NOT REPAIRABLE. ALSO, REAR PLASTIC PANEL BENEATH WINDOW CRACKED. JUST READ THAT THIS IS A VERY COMMON OCCURRENCE. *TR
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 35 MPH HE HEARD A NOISE AND THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. HE WAS ADVISED BY THE DEALER THAT THE NUMBER THREE PISTON BROKE AND CEASED THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. HE CALLED THE MANUFACTURER FOR ASSISTANCE AND HE WAS ADVISED THAT THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE APPROXIMATE FAILURE AND CURRENT MILEAGES WERE 67,800.
MY WIFE WAS DRIVING OUR 2004 FORD EXPLORER EDDIE BAUER UPHILL ON A MOUNTAIN ROAD WHEN SHE FELT LIKE THE ENGINE IS LOOSING POWER. SHE STOPPED, EXITED THE VEHICLE AND SAW SMOKE COMING FROM UNDER THE CAR IN THE ENGINE AREA. THEN SOME PEOPLE STOPPED AND PULLED HER AWAY BECAUSE FROM THE POINT MY WIFE WAS STANDING SHE COULD NOT SEE THE ACTUAL FIRE. AS A RESULT THE ENGINE COMPARTMENT BURNED DOWN COMPLETELY CREATING A BIG HOLE IN THE HOOD. THE CAR HAD ABOUT 120K MILES ON ODOMETER AND WE HAVE NOT MISSED ANY SERVICE MAINTENANCE POINTS. SHE SAID BESIDES THAT POWER LOSS THERE WAS NO INDICATION THAT THERE IS SOMETHING WRONG WITH THE VEHICLE. *TR
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE SUDDENLY STALLED AND ALL THE WARNING LIGHTS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS ABLE TO BE RESTARTED. THE FAILURE OCCURRED THREE DIFFERENT TIMES. THE VEHICLE WAS INSPECTED BY AN AUTHORIZED DEALER WHO COULD NOT DUPLICATE THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 67,100. UPDATED 02/23/11*LJ UPDATED 05/04/11
I BACKED SUV OUT OF GARAGE AND PUT IN PARK, GOT OUT OF VEHICLE WHILE STILL RUNNING (TO CLOSE GARAGE DOOR), CLOSED THE SUV DOOR, TURNED AROUND AND SAW THAT SUV WAS MOVING FORWARD INTO MY GARAGE. I OPENED THE SUV DOOR WHILE IT WAS MOVING AND JUMPED IN THE DRIVERS SEAT, PUSHED ON THE BRAKE AND SUV DID NOT STOP, I WAS LOOKING DOWN AT THE FLOOR TO SEE WHY SUV DID NOT STOP, PULLED UP MY FOOT AND PLACED IT BACK DOWN ON THE BRAKE. SUV STILL DID NOT STOP. IT THEN MADE A LOUD NOISE LIKE THE ENGINE WAS REEVING UP AND THEN THE SUV TOOK OFF FORWARD, RAN THROUGH THE BACK OF MY GARAGE, RAN THROUGH MY BACK YARD, RAN OVER A TREE IN THE YARD, RAN THROUGH MY BACK YARD FENCE AND MY NEIGHBOR'S FENCE AND CRASHED INTO THE BACK SIDE OF NEIGHBOR'S HOUSE. ALL...
TL*THE CONTACT OWNS A FORD 2004 FORD EXPLORER. WHILE THE CONTACT WAS DRIVING APPROXIMATELY BETWEEN 55-60 MPH, THE ENGINE COMPLETELY STALLED AND THE INSTRUMENT PANEL WARNING INDICATORS ILLUMINATED. THE VEHICLE RESTARTED AND RESUMED WITHOUT THE ILLUMINATION OF THE WARNING INDICATORS. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS AND BECAME PROGRESSIVELY WORSE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 68,000. UPDATED 01/13/11*LJ THE CONSUMER STATED THE ENGINE STALLS AT ANY SPEED. UPDATED 03/23/11
THERE ARE NUMEROUS COMPLAINTS ON THE INTERNET REGARDING THE 2004 FORD EXPLORER. THE CAR JERKS VIOLENTLY WHEN GOING INTO FIRST, SECOND AND REVERSE GEARS. THE FIRST REPAIR WAS ON 10/07 AT 15,690 MILES. THE DEALERSHIP REPLACED THE SOLENOID AND ASSURED THE PROBLEM WAS RESOLVED. AT 24,190 MILES THE SAME PROBLEM RECURRED AND THE DEALERSHIP RECALIBRATED AND CHARGED $118. NOW AT 26,900 MILES THE PROBLEM HAS RECURRED AND AGAIN THEY ARE GOING TO REPLACE THE SOLENOID. OF COURSE AT MY EXPENSE. THERE IS OBVIOUSLY SOMETHING WRONG AND FORD IS REFUSING TO ADDRESS THE PROBLEM. THEY SHOULD AT LEAST GUARANTEE THE WORK THAT WAS DONE UNDER WARRANTY. *TR
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE DRIVING 25 MPH, THE VEHICLE BEGAN MAKING AN ABNORMAL SQUEALING NOISE FROM THE FRONT END. THE VEHICLE WAS THEN TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS ADVISED THAT THE HARMONIC BALANCER FAILED AND CAUSED THE AIR CONDITIONING LINE TO FAIL. HE ALSO STATED THAT THE SERPENTINE BELT WOULD NEED REPLACING. THE MECHANIC REPAIRED ALL COMPONENTS AT THE CONTACT'S EXPENSE. NEITHER THE DEALER NOR THE 'MANUFACTURER WAS CONTACTED TO REPORT THE FAILURE. THE FAILURE MILEAGE WAS 78,350 AND THE CURRENT MILEAGE WAS 78,470.
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT STATED THE ABS WARNING LIGHT ILLUMINATED AND THE VEHICLE WAS REPAIRED. FOLLOWING REPAIRS, THE CONTACT WAS DRIVING AT AN UNKNOWN SPEED WHEN THE VEHICLE STALLED WITHOUT WARNING. THE DEALER ADVISED THAT THE FAILURE WAS DUE TO THE REAR CASSETTE FRACTURING AND CAUSING THE TIMING CHAIN TO FAIL AND DESTROY THE ENGINE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE AND CURRENT MILEAGES WERE 140,000.
I OWN A 2004 FORD EXPLORER THAT HAS EXPERIENCED TWO OVERHEATING INCIDENTS, THE SECOND RESULTED IN REPLACING THE ENGINE. THE FIRST INCIDENT WAS CAUSED BY A STUCK THERMOSTAT AND THE SECOND BY A LEAKING HOSE BETWEEN THE THERMOSTAT HOUSING AND THE ENGINE. IN BOTH INCIDENTS WHEN THE ENGINE TEMPERATURE WARNING ACTIVATED, THE TEMPERATURE WAS BURIED IN THE HOT END OF THE GAUGE. IN BOTH INCIDENTS, I IMMEDIATELY DECELERATED AND PULLED OFF THE ROAD BUT IN THE SECOND INCIDENT, THE ENGINE WAS ALREADY RUINED. AN ARTICLE IN THE APRIL 2010 ISSUE OF DESIGN NEWS (MADE BY MONKEYS, PG 10) ABOUT A SIMILAR INCIDENT WITH A MAZDA LED ME TO BELIEVE MINE WAS NOT AN ISOLATED OCCURRENCE BUT A RESULT OF INCREASED USE OF ALUMINUM AND BETTER COOLING SYSTEMS. IN THE MAZDA INCIDENT, THE ENGINE HAD BEEN REPLACED ONCE AND WAS SAVED FROM A SECOND REPLACEMENT ONLY BECAUSE THE DRIVER WAS LOOKING...
TL* THE CONTACT OWNS A 2004 FORD EXPLORER. HE STATED THAT WHILE DRIVING AT 65 MPH, THE ENGINE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO COAST OFF THE ROADWAY WHERE THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER ADVISED THE TIMING BELT HAD BROKEN AND DESTROYED THE ENGINE. THE ENTIRE ENGINE WOULD NEED TO BE REPLACED. THE VEHICLE WAS LEFT WITH THE DEALER WHERE THE CONTACT WAS AWAITING REPAIRS. THE MANUFACTURER WOULD NOT PROVIDE ANY ASSISTANCE. THE FAILURE AND CURRENT MILEAGES WERE 136,000.
SPARK PLUG BLOWOUT WHILE DRIVING HOME FROM WORK . EXPLORER HAS ONLY 50K MILES. *TR
WHEN DRIVING VEHICLE THE VEHICLE STALLS WHEN BRAKING. THIS FAILURE OCCURS ONLY WHEN THE VEHICLE IS AT 1/4 TANK OF GAS OR LESS. VEHICLE HAS BEEN TO FORD FOR REPAIR ON 3 OCCASIONS. THE HAVE REPLACED THE ABS SENSOR, THROTTLE BODY AND A FUEL INJECTION CLEANING WAS PERFORMED. NONE OF THIS HAS FIXED THE PROBLEM. DEC 4 2009 WAS THE FIRST OCCURRENCE AND HAS OCCURRED SEVERAL TIMES WITH THE LAST BEING TODAY 2-24-2010. *TR
2004 FORD EXPLORER XLT FIRE. *TR
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE DRIVING AT VARIOUS SPEEDS, THE ACCELERATOR PEDAL WOULD STICK AND CAUSE THE VEHICLE TO LURCH FORWARD AND SOMETIMES STALL. A TECHNICIAN STATED THAT THE THROTTLE SENSOR ASSEMBLY WAS THE CAUSE OF THE FAILURE. HE FURTHER STATED THAT THERE WERE ONLY FOUR PARTS IN THE UNITED STATES THAT WERE AVAILABLE FOR THE REPAIR. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND CURRENT MILEAGE WAS 75,200. UPDATED 0/01/09 *CN THE CONSUMER STATED THE VEHICLE HAS SINCE BEEN REPAIRED, HOWEVER IT TOOK A TOTAL OF 7 WEEKS, DUE TO ISSUES WITH PARTS. ALSO THE VEHICLE WOULD STALL AT TIMES. UPDATED 09/09/09*JB
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE DRIVING BETWEEN 10-30 MPH, THE VEHICLE STALLED. WHEN THE CONTACT TURNS OFF AND RESTARTS THE VEHICLE, IT RESUMES NORMAL OPERATION. THE VEHICLE HAS SHUT OFF A TOTAL OF FOUR TIMES. HE TOOK THE VEHICLE TO THE DEALER FOR A DIAGNOSTIC, BUT THEY COULD NOT LOCATE A FAILURE CODE. THE DEALER CLEANED THE THROTTLE, FUEL INJECTOR, AND RESET THE POWER MODULE. THE FAILURE MILEAGE WAS 39,500 AND CURRENT MILEAGE WAS 39,600.
SPARKPLUG BLOW OUT OF ITS SOCKET, TEARING THE THREATS OFF, THIS SEAMS TO BE A CONTINUOUS PROBLEM WITH ALOT OF FORD'S ENGINE, I DO HAVE A MAINTAINENCE PROGRAM OFF CHECKING ALL OF THE STANDARD POINT ON MY EXPLORER, MY MECHANIC CHECKS LIQUIDS, OILS GREASE, FILTERS, TIRES, SPARKPLUGS ETC. I BELIEVE THAT AFTER SO MANY COMPLAINS AND A WELL DOCUMENTED MANUFACTURES DEFECT A RECALL SHOULD BE ISSUE, BECAUSE I INVESTIGATED THIS ISSUE AND IT VERY POSSIBLE TO OCCUR AGAIN, THIS REPAIR COST ME 2,154.97 CANADIAN DOLLARS, AND IT COULD COST ME THE SAME IF IT HAPPENS AGAIN. *TR
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. IN 2007, THE CONTACT STATED THAT THE INSTRUMENTAL PANEL LIGHTS CONSTANTLY FLASHED AND LOST POWER. THE DEALER REPLACED A HOSE, WHICH CORRECTED THE FAILURE FOR APPROXIMATELY TEN MONTHS. ON NOVEMBER 2, 2008, THE VEHICLE LOST POWER AND SHUT OFF. THE CONTACT HAD TO WAIT SEVERAL MINUTES TO RESTART THE VEHICLE. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 45,000 AND CURRENT MILEAGE WAS 55,000.
TURNED ON THE CRUISE CONTROL AND THE ENGINE CUT OUT - NO POWER. PLACED IN NEUTRAL AND RESTARTED. *TR
FAILURE OF AUXILIARY SUCTION LINE LEADING TO REAR AC IN VEHICLE. PAID FOR REPLACEMENT AT FORD DEALERSHIP. PART SHOULD BE EXPECTED TO FUNCTION FOR THE LIFE OF THE VEHICLE. FORD REFUSES TO ACCEPT THERE WAS AN ISSUE WITH THE PIPING AND REIMBURSE FOR REPAIR. *TR
TL*THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. SHE DEPRESSED THE ACCELERATOR PEDAL AND THE VEHICLE STARTED AND BEGAN TO VIBRATE. SHE THEN PLACED THE VEHICLE IN REVERSE AND HEARD A LOUD CLUNKING NOISE. SHE SMELLED A STRONG GAS ODOR INSIDE THE PASSENGER COMPARTMENT. THE CONTACT LOOKED IN HER REARVIEW MIRROR AND NOTICED A LARGE AMOUNT OF SMOKE COMING FROM THE EXHAUST SYSTEM. SHE PARKED THE VEHICLE AND HAD IT TOWED. SHE THEN NOTICED THAT ALL OF THE RADIATOR FLUID LEAKED OUT. THE MECHANIC STATED THAT THE VALVE FAILED AND DAMAGED THE ENTIRE ENGINE. THE MECHANIC ALSO STATED THAT THE ENGINE NEEDED TO BE REPLACED AND APPEARED TO BE A MANUFACTURER DEFECT. THE CURRENT AND FAILURE MILEAGES WERE 63,000. THE CONSUMER ALSO STATED HAD PROBLEMS PRIOR TO INCIDENT WITH SUN VISOR FALLING OFF, GEAR SHAFT WOULD NOT SHIFT INTO PARK, ENGINE SLUGGISH,...
MULTIPLE PROBLEMS WITH MY EXPLORER. WHEN SHIFTING INTO REVERSE CAR JOLTS WITH A CLUNKING NOISE. ABS LIGHT IS ON AND 4X4 HIGH LIGHT FLASHES. SERVICE ENGINE LIGHT ON BUT NO HOSE LEAKS CAN BE FOUND. WRENCH LIGHT COMES ON EVEN AFTER TPS REPLACEMENT SUGGESTED BY OBD-II. VERY UNHAPPY WITH THIS VEHICLE. I HAVE OWNED 7 FORDS, THIS IS THE WORST I HAVE OWNED. *TR
FORD MOTOR COMPANY REGARDING DISSATISFACTION WITH LACK OF PERFORMANCE, RELIABILITY AND QUALITY OF 2004 FORD EXPLORER XLT**CC CONSUMER STATES HAS HAD MULTIPLE PROBLEMS WITH 2004 FORD EXPLORER SUCH AS VERY HARD SHIFTING GEARS FROM A PARKED POSITION, THE VEHICLE SHUT DOWN ON I95 HIGHWAY TWICE AND PEDALS BECAME INOPERABLE, VEHICLE ALSO SLAMS INTO GEAR AT HIGH SPEED AND WANTS TO REIMBURSED FOR THE MULTIPLE PROBLEMS OF HIS 3 YEAR OLD TRUCK. *TR
ON THREE SEPARATE OCCASIONS, MY EXPLORER WOULD TURN OVER BUT REFUSE TO START. THE THIRD TIME IT TOOK 2 DAYS FOR IT TO FINALLY START. ON THE WAY TO THE SERVICE APPOINTMENT AT THE DEALER, THE SUV STALLED IN THE MIDDLE OF A VERY BUSY INTERSECTION. THE DEALER SAID THAT THEY COULDN'T PIN-POINT ANY PARTICULAR CAUSE BUT THEY DID HAVE A SERVICE BULLETIN THAT CALLED FOR UPDATING OF SOME SOFTWARE. *NM
DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, THE ENGINE STALLED WITHOUT WARNING. AFTERWARDS, THE ENGINE WAS RESTARTED AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS INSPECTED BY A DEALER WHO WAS UNABLE TO DUPLICATE THE PROBLEM. THE MANUFACTURER WAS NOT ALERTED.
DT*: THE CONTACT STATED THE AUTOMATIC TRANSMISSION WAS SLIPPING BETWEEN GEARS AND MADE CLUNKING NOISES. THE VEHICLE ALSO MADE HUMMING SOUNDS FROM THE ENGINE WHILE ACCELERATED OVER 55 MPH. THE VEHICLE HAS NOT BEEN TO A SERVICE DEALER.
2004 EXPLORER HAS STALLED SEVERAL TIMES WITHOUT ANY WARNING. RESTARTS FINE. SEEMS TO BE WITH CRUISE ON AND GOING DOWN HILL AT SPEEDS BETWEEN 30 AND 40. HAS BEEN TO DEALERSHIP 3 TIMES AND THEY SAY THEY CAN'T DUPLICATE. HAVE CALLED FORD THEY SAY TAKE TO DEALERSHP. SEE SEVERAL OF SAME COMPLAINTS ON YOUR SITE. VERY DANGEROUS. HAS HAPPENED NUMEROUS TIMES DON'T KNOW WHAT TO PUT FOR INCIDENT DATE. *JB
DT: 2004 FORD EXPLORER. THE VEHICLE STALLED WHILE DRIVING, THIS HAPPENED AT DIFFERENT SPEEDS. WHEN THIS OCCURRED THE VEHICLE HAD TO BE ROLLED OFF OF THE ROAD. THE VEHICLE COMPLETELY SHUT DOWN. THE VEHICLE HAD TO BE TURNED OFF IN ORDER FOR IT COMES BACK ON. THE VEHICLE HAS BEEN TO THE DEALERSHIP, AND THEY COULD NOT FIND THE CAUSE OF THE PROBLEM. ALSO, COULD NOT DUPLICATE IT. *AK
2004 FORD EXPLORER ENGINE SHUTS OFF AND THERE IS DIFFICULTY SHIFTING GEARS.***NO ANSWER REQUIRED***. *MR BOTH OF THESES MALFUNCTIONS PRESENT A DANGER AND A HAZARD AND ARE VERY SERIOUS DEFECTS. *BF *NM
WHILE DRIVING VEHICLE STALLED. CONSUMER WAS UNABLE TO RESTART VEHICLE, AND HAD IT TOWED TO THE DEALER. MECHANIC INFORMED CONSUMER THAT THE PROBLEM COULD NOT BE DUPLICATED. *AK
WHILE DRIVING SMOKE BEGAN COMING FROM THE ENGINE COMPARTMENT, THE ENGINE BOGGED DOWN AND THE ENGINE STALLED. *NM THE ENGINE RAN ROUGHLY AND SMOKE EMITTED FROM THE VEHICLE. SINCE THE REPAIR THE CONSUMER NOTICED A HISSING NOISE COMING FROM THE AIR CONDITIONER. AIR COMING THROUGH THE WINDSHIELD WAS THE REASON FOR THE NOISE COMING FROM THE AIR CONDITIONER. THE WINSHIELD WAS REMOVED AND RESEALED. *TC *JB
WHILE DRIVING VEHICLE STALLED. CONSUMER PULLED OVER AND RESTARTED THE VEHICLE. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK
WHILE DRIVING AT ANY SPEED VEHICLE LOST POWER. *AK
VEHICLE STALLED ON 3 SEPARATE OCCASIONS WHEN DRIVING DOWN HILLS. VEHICLE WAS TAKEN TO THE DEALER, AND THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *AK
THE CONSUMER STATED THAT THE ENGINE FUSE BLEW. THE CONSUMER MANAGED TO PULL OVER AND HAD THE VEHICLE TOWED. DETERMINED. PLEASE PROVIDE MORE INFORMATION. *JB
LOUD POP FROM REAR-END. ABS LIGHT,WRENCH,AND CHECK ENGINE LIGHT CAME ON. FOUND TO BE A BAD SPEED SENSOR AND DEFECTIVE REAR-END. SUV HAS BEEN IN THE SHOP FOR 2 WEEKS AND NO REAR-END IN SIGHT. *AK
Other 2004 FORD EXPLORER Problem Areas
Power Trainautomatic Transmission
308 complaints
Structurebody
209 complaints
Power Train
108 complaints
Structure
80 complaints
Visibility
59 complaints
Structurebodyhatchbackliftgatehinge And Attachments
58 complaints
Vehicle Speed Control
55 complaints
Structurebodyhatchbackliftgate
54 complaints
Electrical System
46 complaints
Engine
44 complaints
Unknown Or Other
35 complaints
Steering
33 complaints
Wheels
32 complaints
Air Bags
30 complaints
Engine And Engine Coolingengine
19 complaints
Service Brakes
18 complaints
Visibilityglass Siderear
18 complaints
Latcheslockslinkages
17 complaints
Suspension
17 complaints
Vehicle Speed Controlcruise Control
15 complaints
Fuel System Gasoline
14 complaints
Service Brakes Hydraulic
14 complaints
Structureframe And Members
14 complaints
Suspensionrear
14 complaints
Tires
14 complaints
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
12 complaints
Power Traindrivelinedifferential Unit
12 complaints
Visibilitywiper
12 complaints
Equipment
11 complaints
Power Traindriveline
10 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
10 complaints
Visibilitypower Window Devices And Controls
9 complaints
Fuelpropulsion System
8 complaints
Structurebodytailgate
7 complaints
Wheelslugsnutsboltsstuds
7 complaints
Exterior Lighting
6 complaints
Latcheslockslinkageshatchbackliftgatelock
6 complaints
Seat Belts
6 complaints
Air Bagssidewindow
5 complaints
Fuel System Otherstoragefuel Gauge System
5 complaints
Structurebodyhood
5 complaints
Vehicle Speed Controlaccelerator Pedal
5 complaints
Visibilitydefrosterdefoggerhvac System
5 complaints
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
4 complaints
Power Trainautomatic Transmissiongear Position Indication Prndl
4 complaints
Seats
4 complaints
Air Bagsfrontal
3 complaints
Electrical System Instrument Clusterpanel
3 complaints
Electrical Systemstarter Assembly
3 complaints
Electronic Stability Control Esc
3 complaints
Equipmentapplianceair Conditioner
3 complaints
Fuel System Gasolinedelivery
3 complaints
Fuel System Gasolinedeliveryfuel Pump
3 complaints
Fuel System Other
3 complaints
Parking Brake
3 complaints
Power Trainaxle Assembly
3 complaints
Power Traintransfer Case 4 Wheel Drive
3 complaints
Steeringhydraulic Power Assist System
3 complaints
Structurebodydoor
3 complaints
Structurebodytailgatehinge And Attachments
3 complaints
Suspensionfront
3 complaints
Suspensionfrontwheel Bearing
3 complaints
Tirespressure Monitoring And Regulating Systems
3 complaints
Visibilitysunmoon Roof Assembly
3 complaints
Wheelsrim
3 complaints
Electrical Systemignition
2 complaints
Engine And Engine Coolingcooling System
2 complaints
Engine And Engine Coolingenginegasoline
2 complaints
Interior Lighting
2 complaints
Power Traindrivelinedriveshaft
2 complaints
Seatsfront Assemblyrecliner
2 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
2 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
2 complaints
Steeringcolumn
2 complaints
Steeringlinkagestie Rod Assembly
2 complaints
Structurebodydoorhinge And Attachments
2 complaints
Tirestreadbelt
2 complaints
Visibilitydefrosterdefoggerhvac Systemfanmotor
2 complaints
Visibilityrear Window Wiperwasher
2 complaints
Air Bagsfrontalsensorcontrol Module
1 complaint
Electrical System12v24v48v Battery
1 complaint
Electrical Systemignitionswitch
1 complaint
Electrical Systemwiringfront Underhood
1 complaint
Engine And Engine Coolingcooling Systemradiator Assembly
1 complaint
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
1 complaint
Exterior Lightingbrake Lights
1 complaint
Power Trainautomatic Transmissionlever And Linkagefloor Shift
1 complaint
Power Trainautomatic Transmissiontorque Converter
1 complaint
Power Trainaxle Assemblyaxle Shaft
1 complaint
Power Trainaxle Assemblybanjo Housing
1 complaint
Power Trainaxle Hubs
1 complaint
Power Trainclutch Assembly
1 complaint
Power Trainmanual Transmission
1 complaint
Seat Beltsrearother
1 complaint
Seatsmidrear Assembly
1 complaint
Service Brakes Electric
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
1 complaint
Service Brakes Hydraulicfluid
1 complaint
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
1 complaint
Service Brakes Hydraulicpedals And Linkages
1 complaint
Steeringgear Box Other Than Rack And Pinion
1 complaint
Steeringrack And Pinion
1 complaint
Structurebodyhatchbackliftgatesupport Devicestrut
1 complaint
Structurebodyroof And Pillars
1 complaint
Structurebodytrunk Lid
1 complaint
Structureframe And Membersunderbody Shields
1 complaint
Suspensionfrontcontrol Armlower Ball Joint
1 complaint
Suspensionfronthub
1 complaint
Suspensionfrontstabilizer Bar
1 complaint
Traction Control System
1 complaint
Trailer Hitches
1 complaint
Vehicle Speed Controllinkages
1 complaint
Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element
1 complaint
Visibilityrear Window Wiperwasherlinkages
1 complaint
Visibilitywindshield
1 complaint
Visibilitywindshield Wiperwasher
1 complaint