2004 FORD EXPLORER Suspensionrear Problems

TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT PLACED THE GEAR SHIFTER INTO REVERSE TO DRIVE AND NOTICED THAT THE TRANSMISSION WOULD HESITATE BEFORE ENGAGING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS REPLACED THE SOLENOID IN THE TRANSMISSION. AFTER THE REPAIRS WERE PERFORMED, THE CONTACT CONTINUED TO EXPERIENCE THE FAILURE. THERE WAS ALSO AN ABNORMAL GRINDING FROM THE REAR OF THE VEHICLE. THE DEALER REPLACED THE REAR END BEARING, THREE REAR AXLES, THE PINION BAR AND SEALS AND A SHAFT KIT WAS INSTALLED. THE DEALER ALSO ADVISED THAT THE FAILURE WAS CAUSED BY AN OVER TORQUE BY THE MANUFACTURER. IN ADDITION, THE CONTACT STATED THAT THE DRIVER AND PASSENGER SIDE SUN VISOR JOINTS WERE FAILING SPORADICALLY AND CAUSING THE VISORS TO OBSTRUCT THE CONTACT'S VISION OF THE ROADWAY. THE SUN VISORS WERE NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 49,000.

TL* THE CONTACT OWNS A 2004 FORD EXPLORER. THE CONTACT WAS DRIVING APPROXIMATELY 25 TO 55 MPH WHEN HE NOTICED AN ABNORMAL HOWLING FROM THE REAR OF THE VEHICLE. THE VEHICLE WAS INSPECTED BY A DEALER AND THEY ADVISED THAT THEY WOULD SHIM THE PINION AND RING GEARS TO SILENCE THEM. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED TWICE AFTER THE REPAIRS. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 29,700.

WITHOUT WARNING MY REAR WHEEL HUB ASSEMBLY KEEP BRAKING. SUDDENLY THE VEHICLE STARTS TO SHIMMY AND PULL AND MAKE GRINDING NOISES AND THE WHEEL IS PRACTICALLY FALLING OFF BY THE TIME I GET HOME. THIS HAS HAPPENED TO ME 6 TIMES IN THE PAST YEAR! SO FAR I HAVE BEEN LUCKY AND MY WHEEL HASN'T FALLEN COMPLETELY OFF, ONLY BECAUSE I HAVE REPLACED THE REAR DIFFERENTIAL TWICE IN THE LAST 2 YEARS SO AS SOON AS I FEEL SOMETHING OUT OF THE ORDINARY I HAVE IT CHECKED! IT IS TERRIFYING WHEN IT HAPPENS, THE WHOLE WHEEL WOBBLES AND GOING SLOW ONLY MAKES IT SEEM WORSE. I'VE HAD TO REPLACE THE WHOLE HUB ASSEMBLY AT A COST OF $300.00 PLUS EACH TIME! *TR

REAR DIFFERENTIAL FAILURE-I THINK THIS SHOULD BE LOOKED INTO AS I HAVE SEARCHED THE INTERNET AND THERE ARE TOO MANY COMPLAINTS ABOUT THIS. MAYBE IT WAS NOT THE TIRES CAUSING ALL THE CRASHES BUT THE BAD REAR ENDS THAT FORD IS AWARE OF. REAR WHINING NOISE AND GRINDING FROM ALL SUV MODELS. *TR

REAR WHEEL BEARING ON MY 2004 EXPLORER WERE BAD AND ON ONE SIDE THE WHEEL BEARING WAS SO BAD THAT THE ROTOR WAS MOVING WITH NO EFFORT TO MOVE IT AND THE SUV ONLY HAD 76,000 MILES ON IT. *TR

VEHICLE HAS BOTH REAR COIL SPRINGS BROKE ON BOTH SIDES, EVIDENTLY IS SAME SPOT OF THE COIL. FORD REFUSES TO CONSIDER THIS PROBLEMATIC OR AN ISSUE TO THEIR CONCERN. UNFORTUNATELY, IT IS A SAFETY HAZARD. *TR

MY 2004 FORD EXPLORER WAS MAKING A HORRIBLE RUBBING/GRINDING SOUND COMING FROM THE REAR OF THE VEHICLE. WHEN I TOOK MY FOOT OFF THE GAS PEDAL, THE NOISE WAS MORE PRONOUNCED. I TOOK THE VEHICLE TO MY MECHANIC THINKING IT WAS THE BRAKES AND HE INFORMED ME THAT THE ENTIRE REAR OF THE VEHICLE WAS "LOOSE" AND I SHOULD HAVE A DIAGNOSTIC TEST DONE BY A FORD DEALER. I TOOK IT TO MY LOCAL DEALER WHERE I PURCHASED THE VEHICLE. THE TECHNICIAN INFORMED ME THAT HE WOULD HAVE TO REMOVE THE ENTIRE REAR DIFFERENTIAL TO OPEN IT TO FIND THE PROBLEM. AFTER THAT BEING DONE, I WAS TOLD THAT HE FOUND "FAULTY" RING AND PINION AND CARRIER BEARINGS THAT NEEDED TO BE REPLACED SO AN ENTIRE NEW KIT HAD TO BE INSTALLED AND REFILLED WITH FLUIDS WHICH INTERN ENDED UP COSTING $1,400. I COULD NOT GET A SATISFACTORILY EXPLANATION AS...

EASTER SUNDAY, MY FAMILY WAS ON THEIR WAY BACK HOME ON THE FREEWAY. OUT OF NO WHERE THEY HEAR LOUD SNAPPING NOISES AND NEXT THING THEY KNEW THE REAR PASSENGER TIRE CAME OFF. THE CARS SKIDDING ON THE ROAD AND FINALLY COMES TO A STOP. LUCKILY FOR MY FAMILY THEY WALKED AWAY UNHARMED. THE CAR IS CURRENTLY AT MY HOME, WON'T TURN ON ANYMORE, THE WHEEL STUDS ARE ALL BROKEN OFF, THE ROTOR ALONG WITH THE REST OF THE ASSEMBLY IS DAMAGED. THE CAR IS A MESS AND NOW I'M TRYING TO FIGURE OUT HOW IM SUPPOSED TO DEAL WITH THE SITUATION. *TR

WHEEL BEARING FAILURE, REAR, BOTH SIDES. AT 40,000 MILES, AND AGAIN AT 86,000 MILES. NORMAL DRIVING, PRIMARILY HIGHWAY. THIS IS DANGEROUS AND POTENTIALLY LIFE-THREATENING TO OCCUPANTS OF THE SUBJECT VEHICLE, AS WELL AS ANY VEHICLES IN PROXIMITY DURING BEARING FAILURE. LOSS OF CONTROL CAN, AND PROBABLY WILL RESULT. PREMATURE WHEEL BEARING FAILURE IS COMMON ON THESE VEHICLES. THE COMMUNITY AT LARGE IS SLOWLY SPREADING THE WORD ABOUT THE DANGER TO SELF AND FAMILY REGARDING THIS. I WISH I HAD KNOWN EARLIER, I WOULD NOT HAVE PURCHASED THIS VEHICLE. IT IS IRRESPONSIBLE OF THE MANUFACTURER TO SELL A VEHICLE WITH THIS PREDISPOSITION TO FAILURE. I WORK IN AEROSPACE, AND THIS WOULD NEVER HAVE GOTTEN THROUGH FAILURE ANALYSIS DURING THE DESIGN PHASE. I WILL NOW BEGIN ATTEMPTING TO CONTACT ANYONE THAT THIS HAS HAPPENED TO IN AN EFFORT TO GET THEM TO FILE A COMPLAINT AS WELL. EVENTUALLY YOU WILL HEAR US....

I HAVE HAD MANY, MANY PROBLEMS WITH MY 2004 FORD EXPLORER. PROBABLY THE MOST DANGEROUS ONE IS THE RECURRING FAILURE OF THE TRANSMISSION. THIS LAST TIME THAT THIS OCCURRED I WAS ON INTERSTATE-85, IN MORNING RUSH-HOUR TRAFFIC, AND ALL OF A SUDDEN MY RPM'S ARE FLYING TO THE RED DANGER AREA AND I HAVE NO ACCELERATION POWER AND AM LOSING SPEED. THERE IS AN 18-WHEELER ON MY REAR AND I CAN'T PICK UP SPEED! LUCKILY, I WAS APPROACHING AN EXIT AND MANAGED TO GET THE VEHICLE OFF OF THE INTERSTATE AND ONTO A LESS TRAVELED ROAD. THIS IS THE SECOND TIME THAT I HAVE ENDURED THIS SCENARIO. ONCE AGAIN THE SOLENOID IS GONE, WITH REPAIRS ESTIMATED AT $1255.00. I HAVE HAD THIS PROBLEM REPAIRED LESS THAN A YEAR AFTER PURCHASE. I HAVE HAD THIS PROBLEM REPAIRED AT 32,567 MILES, AND I NOW HAVE THIS PROBLEM AGAIN AT 76,725 MILES. I...

1. I HAVE HAD BAD VIBRATION AND A LOUD NOISE FROM THE REAR END OF MY 2004 FORD EXPLORER. THE VIBRATION HAS BEEN SO BAD IT HAS ACTUALLY BLOWN OUT 2 TIRES IN THE REAR WHILE I AM ON THE HIGHWAY. 2. REAR DIFFERENTIAL, IT HAPPENS ALL THE TIME, IT IS GOING TO CAUSE MY VEHICLE TO BREAK DOWN AND IF THAT HAPPENS THE VEHICLE IS NO GOOD TO ME BECAUSE OF THE COST TO FIX IT. 3. I HAVE BROUGHT IT TO THE FORD DEALERSHIP FOR THE PROBLEM AND THEY WANT TO CHARGE ME OVER A $1000 TO FIX IT WHEN THEY ARE AWARE OF THE PROBLEM WITH IT BECAUSE THERE HAS BEEN OVER 3 MORE CASES OTHER THAN ME THEY HAVE TOLD ME. *TR

1. I HAVE HAD BAD VIBRATION AND A LOUD NOISE FROM THE REAR END OF MY 2004 FORD EXPLORER. THE VIBRATION HAS BEEN SO BAD IT HAS ACTUALLY BLOWN OUT 2 TIRES IN THE REAR WHILE I AM ON THE HIGHWAY. 2. REAR DIFFERENTRAL, IT HAPPENS ALL THE TIME, IT IS GOING TO CAUSE MY VECHILE TO BREAK DOWN AND IF THAT HAPPENS THE VECHILE IS NO GOOD TO ME BECAUSE OF THE COST TO FIX IT. 3. I HAVE BROUGHT IT TO THE FORD DEALERSHIP FOR THE PROBLEM AND THEY WANT TO CHARGE ME OVER A $1000 TO FIX IT WHEN THEY ARE AWARE OF THE PROBLEM WITH IT BECAUSE THERE HAS BEEN OVER 3 MORE CASES OTHER THAN ME THEY HAVE TOLD ME. *TR

TL*THE CONTACT OWNS A 2004 FORD EXPLORER. WHILE ACCELERATING FROM A STOP OR ATTEMPTING TO MAKE A RIGHT OR LEFT TURN AT VARIOUS SPEEDS, THE VEHICLE VIBRATED AS IF SOMETHING WAS RUBBING IN THE REAR. THE VEHICLE HAS BEEN TAKEN TO THE DEALER TWICE REGARDING THIS FAILURE. THE DEALER IS CURRENTLY STATING THAT THE VEHICLE HAS REAR SUSPENSION FAILURE IN THE CLUTCH PACK. THE VEHICLE HAS A TSB 06-4-4 FOR THIS FAILURE. THE CURRENT MILEAGE WAS 79,900 AND FAILURE MILEAGE WAS 23.

LOUD POP FROM REAR-END. ABS LIGHT,WRENCH,AND CHECK ENGINE LIGHT CAME ON. FOUND TO BE A BAD SPEED SENSOR AND DEFECTIVE REAR-END. SUV HAS BEEN IN THE SHOP FOR 2 WEEKS AND NO REAR-END IN SIGHT. *AK