2003 FORD EXPLORER Suspension Problems

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE FRONT DRIVER'S SIDE WHEEL DETACHED DUE TO THE CONTROL ARM BEING CORRODED. THE CONTACT CALLED ELDER FORD (777 JOHN R RD, TROY, MI 48083, (248) 825-8646) AND WAS ADVISED TO SCHEDULE AN APPOINTMENT. THE VEHICLE WAS LATER TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE METAL OF THE UPPER CONTROL ARM WAS NOT A GOOD METAL; THEREFORE, THE CONTROL ARM WAS CORRODED THROUGH AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND WAS NOT TAKEN TO A DEALER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 150,000.

WE HAVE RECURRING WHEEL BEARING AND HUB ASSEMBLY ISSUE. THE TIMING I PUT ON THE FORM MAY BE OFF A BIT BUT NOT MUCH. ITS ALL LIKE A RECURRING FORD EXPLORER NIGHTMARE AT THIS POINT! WE HAVE REPLACED BEARINGS, HIB ASSEMBLY, TIE ROD, THEN REAR END WENT UP ( AND SHOULDN'T HAVE)/NOW AGAIN, ANOTHER BEARING AND WHEEL SENSOR. THE TRUCK CUTS OUT WHEN AT A SLOWER SPEED. I LOST STEERING A FEW MONTHS AGO WHILE DRIVING AND WHEN I TRY TO PUT IT IN GEAR, SOMETIMES IT WON'T MOVE.I HAVE CALLED FORD, NHTSB AND NO ONE IS WILLING TO MAKE FORD RECALL THESE ISSUES AND FORD WON'T DO THE RIGHT THING KNOWING IT'S AN ONGOING PROBLEM WITH A LOT OF FORDS! PLEASE SOMEONE HELP! I HAVE MULTIPLE SCLEROSIS AND A HEART ISSUE. I NEED A SAFE RELIABLE CAR AND CAN'T AFFORD TO GET ANOTHER ONE. SOMEONE, PLEASE DO THE RIGHT...

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE FRONT AND REAR WHEEL BEARINGS DETERIORATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO REPLACED THE REAR DRIVER'S SIDE AND THE REAR PASSENGER'S SIDE WHEEL BEARINGS ON TWO OCCASIONS. THE REMEDY FAILED TO REPAIR THE VEHICLE. THE CONTACT STATED THAT THERE WAS AN ABNORMAL NOISE COMING FROM THE FRONT AND THE REAR OF THE VEHICLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 98,000.

I HAVE HAD THREE INCIDENTS WITH MY 2003 FORD EXPLORER. THE FIRST INCIDENT INVOLVED THE SUSPENSION ( SWAY BARS SNAPPED, TIRES HAD TO BE REPAIRED). SECOND INCIDENT WAS THE TRANSFER CASE AND A WIGGLING DRIVE SHAFT ALONG WITH REAR WHEEL BEARINGS ( PARTS DEEMED DEFECTIVE BY MECHANICS) , AND EMERGENCY BRAKES THAT SNAPPED OFF IN MY MECHANICS HANDS BECAUSE THEY WERE RUSTY. NOW IT IS TRANSMISSION WORK FOR A POSSIBLE FAULTY SENSOR. FORD NEEDS TO RECALLS BEFORE SOMEONE IS KILLED DUE TO CATASROPHIC EQUIPMENT FAILURE! IVE CALLED THEM EVERY TIME AND THEY ARE AWARE OF THE ISSUES BUT REFUSE TO DO ANYTHING OTHER THEN DOCUMENT THEM AND SAY HAVE A NICE DAY! *JS

TRUCK JERKS WHEN TRYING TO PICK UP SPEED PICKS UP SPEED VERY SLOW SOMETIMES DOESN'T WANT TO GO IN DRIVE. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT WHILE TURNING AT VARIOUS SPEEDS, THE BODY OF THE VEHICLE BEGAN TO BOUNCE ABNORMALLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS STATED THAT THE BODY MOUNT NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

OK WE WERE DRIVING PULLED OUT AND IT DID NOT SHIFT TO SECOND GEAR AND CARS WERE COMING UP AND HONKING HORN IT TAKES CAR A LONG TIME TO SWITCH TO 2ND GEAR AT LIGHT AND THIS IS VERY DANGEROUS CAN GET HIT. THE O/D LIGHT FLASHES CAUSING SERVICE ENGINE LIGHT TO COME ON. TRANSMISSION WAS SERVICED AND I WAS TOLD IT WAS A FORD ISSUE WITH THESE TRANSMISSION FORD WAS NOT SUCCESSFUL AT HELPING THEIR NEEDS TO BE A RECALL ON THESE TRANSMISSION THEY ARE VERY DANGEROUS AND THE CUSTOMER IS CONSTANTLY PAYING THE PRICE ON THESE VEHICLES. *TR

ALTHOUGH THIS DEFECT DID NOT CAUSE AN ACCIDENT OR INJURY, THE POTENTIAL WAS THERE FOR SERIOUS DAMAGE TO THIS OR FOLLOWING VEHICLES. SPECIFICALLY, THE DEFECT WAS THE REAR STRUT/SPRING ASSEMBLIES I.E. BROKEN AND SHIFTED COIL SPRING. AS THIS PART SITS CLOSE TO THE FUEL TANK, THE PIECE OF SPRING THAT BROKE OFF COULD HAVE EASILY PUNCTURED THE FUEL TANK RESULTING IN POSSIBLE FIRE. IT COULD ALSO HAVE WEDGED AGAINST A BRAKE LINE, THUS CAUSING A BRAKE FAILURE AND/OR SUSPENSION FAILURE/MISALIGNMENT CAUSING LOSS OF CONTROL AND AN ACCIDENT. IN ADDITION, IF THE PIECE OF SPRING, WEIGHING ABOUT THREE (3) POUNDS HAD FALLEN OUT, IT COULD HAVE CAUSED SEVERE DAMAGE TO A FOLLOWING VEHICLE OR IT'S OPERATOR HAD IT BOUNCED UP AND PENETRATED A WINDSHIELD. THE REASON FOR THE LAPSE IN TIME IN MY REPORTING THIS CONDITION IS BECAUSE I THOUGHT PERHAPS IT WAS JUST A ONE TIME ISOLATED FAILURE TO MY...

BOTH REAR COIL SPRINGS RUSTED THROUGH AND BROKE. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 55 MPH THE CHECK ENGINE WARNING LAMP ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE BRACKETS THAT HOLD THE TIMING CHAIN FRACTURED. AS A RESULT, THE BRACKETS AND VALVE COVER NEEDED TO BE REPLACED. ALSO, THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS SHE COULD HEAR A GRINDING NOISE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FRONT DRIVER SIDE HUB ASSEMBLY NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED ON ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WAS 120,000.

BROUGHT VEHICLE IN FOR ROUTINE MAINTENANCE ( BRAKES ) WHEN IT WAS DISCOVERED THAT BOTH REAR COIL SPRINGS WERE BROKEN. WHILE HAVING SPRINGS REPLACED IT WAS DISCOVERED THAT THE REAR WHEEL BEARINGS ALSO NEEDED TO BE REPLACED ALONG WITH THE REAR SHOCKS. THIS VEHICLE HAS BEEN DRIVEN ONLY LESS THAN 55,000 MILES UNDER NORMAL DRIVING CONDITIONS ON PAVED CITY AND HIGHWAY ROADS. AFTER INSPECTING THE BROKEN SPRINGS WE REALIZED THAT THE DAMAGE WASN'T A RECENT OCCURRENCE. THEY COULD HAVE BEEN DEFECTED AT 40,000 MILES OR LESS.I BELIEVE FORD MOTOR COMPANY SHOULD BE MADE AWARE OF POSSIBLE DEFECTED REAR SUSPENSION PARTS IT MAY BE USING IN SOME OF IT'S VEHICLE MODELS AND THE POTENTIAL SAFETY RISKS THIS MAY POSE ON THE GENERAL PUBLIC. *TR

REAR OF VEHICLE EMITTED A THUMPING AND POPPING SOUND. FIRST THOUGHT THAT REAR TIRE HAD BLOWN OR THAT REAR END HAD MALFUNCTIONED. AFTER REGAINING CONTROL OF VEHICLE AND PULLING OFF TO SHOULDER ON THREE WHEELS AND A ROTOR, DETERMINED THAT THE DRIVER'S SIDE REAR WHEEL AND TIRE HAD DISAPPEARED. ALL LUGS AND NUTS WERE GONE. WHEEL HAD DEPARTED FROM VEHICLE AND GONE IN AN UNKNOWN DIRECTION. ROTOR AND CALIPER WHERE STILL ATTACHED TO VEHICLE. POLICEMAN WAS LATER ABLE TO RETRIEVE WHEEL AND TIRE FROM SOME DISTANCE DOWN THE HIGHWAY BEHIND THE VEHICLE. RIM WAS SCORED ALL THE WAY AROUND THE CIRCUMFERENCE OF THE INSIDE OF THE RIM. I ASSUME THAT THE RIM HAD DROPPED DOWN ONTO EITHER THE LUGS OR ROTOR PRIOR TO FINDING ITS WAY OUT OF THE FENDER WELL. BLESSED TO BE ABLE TO TALK ABOUT THIS. FORD MOTOR COMPANY, THERE ARE RECURRENT PROBLEMS HERE. HAD REAR BEARING...

I WENT TO LEAVE FOR WORK ONE MORNING & I NOTICED THE REAR PANEL WAS CRACKED. IT WASN'T LIKE THAT THE NIGHT BEFORE, SO IT LITERALLY HAPPENED OVERNIGHT. MY MECHANIC SAID IT WAS COSMETIC & COMMON PROBLEM WITH THESE TRUCKS. I WAS TOLD THE WINDOW WOULD BE FINE, BUT THERE IS A CHANCE OF THE PANEL PIECE FALLING OFF. I HAVEN'T HAD IT FIXED YET DUE TO THE EXPENSE, BUT I AM AFRAID A PIECE MAY FALL OFF WHILE DRIVING WHICH COULD INJURE SOMEONE. TO ADD INSULT TO INJURY, A WEEK LATER, MY TRANSMISSION STARTED SLIPPING & THE O/D LIGHT WAS FLASHING. I HAD IT TOWED & SURE ENOUGH, IT HAD TO BE REBUILT. IT ALSO NEEDED A NEW HUB BEARING AND BOTH FRONT BALL JOINTS HAD TO BE REPLACED. *KB

BROKEN COIL SPRINGS FRONT AND REAR CAUSING THE VEHICLE TO TRY AND SWING AROUND TO THE RIGHT ON SLIPPERY SURFACES. EXTREMELY DANGEROUS. *TT

DRIVER SIDE WHEEL BEARING FAILURE. *TR

MY 2003 FORD EXPLORER HAS ONLY 70,000 MILES ON IT AND THREE OUT OF THE FOUR WHEEL BEARINGS HAVE HAD TO BE REPLACED, AT A TOTAL COST OF OVER $1,100. THE MECHANIC TOLD ME THAT THIS COULD CAUSE A DANGEROUS SITUATION SUCH AS ABNORMAL TIRE WEAR OR THE WHEEL COMING OFF DURING DRIVING. THIS POTENTIALLY UNSAFE SITUATION WARRANTS A RECALL BY FORD. *TR

I HAVE CONTINUOUS PROBLEMS WITH MY TIRES COMING OFF OF MY 2003 FORD EXPLORER WHILE DRIVING FOLLOWING ANY WORK REQUIRING REMOVAL OF MY TIRES (THIS HAS HAPPENED TO ME MULTIPLE TIMES NOW). THE FIRST INCIDENT HAPPENED IN 2006. THE EXPLANATION THAT I HAVE RECEIVED IS THAT THE ALUMINUM RIMS REQUIRE EXTRA TORQUING WHEN PLACING THE TIRE BACK ON THE VEHICLE. I'M NOT SURE WHAT THE ROOT CAUSE REALLY IS BUT NOW I KNOW THAT THERE IS AN ISSUE WITH THE METAL IN ALL OF THE AREAS ASSOCIATED WITH MY TIRES BEING ATTACHED TO MY VEHICLE. EVERYTHING IS CORRODED BEHIND THE HUB CAPS OF ALL 4 WHEELS. THIS COULD BE ASSOCIATED WITH THE ISSUE THAT THE WINDSTARS ARE EXPERIENCING, MAYBE THE ANNEALING PROCESS USED FOR THE METAL WAS DEFECTIVE? I DON'T KNOW BUT THIS IS A SAFETY ISSUE AND I WANT AN INVESTIGATION OPENED SO THAT IT CAN BE CORRECTED. I...

WHILE DRIVING ON HWY 38 IN SC, THE STEERING WHEEL STARTED SHAKING REAL BAD AND THEN THE ENTIRE SUV STARTED SHAKING AND WE VEERED OFF THE RIGHT SIDE OF THE ROAD INTO A FIELD. THE FRONT LEFT TIRE CAME OFF AND WE CAME TO A COMPLETE STOP. UPON FURTHER INVESTIGATION I SAW THAT 2 OF THE 5 LUG POSTS WERE SHEARED OFF AND THE OTHER 3 WERE BENT. IN ADDITION THE MOLDING AROUND THE FRONT RIGHT TIRE CAME OFF AND THE DRIVER'S SIDE DOOR WAS JAMMED SHUT. AFTER EVERYONE WAS OUT SAFELY THE SUV HAS BEEN TOWED AND IS WITH AN AUTO CENTER FOR REPAIRS AND BODY WORK. I SEARCHED ONLINE AND THIS IS A KNOWN PROBLEM FOR THIS VEHICLE YET FORD HAS NOT HAD ANY RECALLS DESPITE THE FREQUENCY OF THIS ISSUE. IF YOU SEARCH "2003 FORD EXPLORER PROBLEMS" IT WILL COME UP. THIS NEEDS TO BE LOOKED INTO...

I BOUGHT MY 2003 FORD EXPLORER IN SEPT 2007. AFTER DRIVING IT TO AND FROM WORK I NOTICED A LOUD HUMMING SOUND UP FRONT @ 94,000MILES. WHEN I FINALLY HAD IT LOOKED AT 2 MONTHS LATER, I HAD TO REPLACE THE DRIVERS SIDE FRONT SIDE WHEEL BEARING. NOW A FEW MONTHS LATER THE PASSENGER SIDE FRONT BEARING IS HUMMING EVEN WORSE SO I HAD THAT ONE REPLACED. 10,000 MILES LATER THE DRIVERS SIDE HAS STARTED DOING THE SAME THING AGAIN. I DO NOT LIVE ON A DIRT ROAD, THERE IS NO REASON FOR THIS TO HAPPEN IN SUCH A SHORT TIME. I HAVE NEVER HAD TO REPLACE A $400.00 WHEEL BEARING (EACH) IN MY LIFE ON ANY TRUCK OR CAR THAT I HAVE OWNED UNTIL NOW ON A FORD EXPLORE. *TR

WHILE DRIVING LOUD GRINDING NOISE FOLLOWED BY A PULLING TO THE SIDE. A DANGEROUS AND POSSIBLE CATASTROPHIC EVENT. THIS IS APPARENTLY A COMMON PROBLEM WITH FORD EXPLORERS. HAD CAR TOWED AND NEW WHEEL BEARING PLACED. A VERY EXPENSIVE AND SHOULD BE UNNEEDED REPAIR. *TR

WHEEL BEARING NEEDS TO BE REPLACED AFTER 50K MILES WHICH SEEMS TO BE VERY COMMON ON 2000+ MODEL YEAR FORD EXPLORERS. *TR

BEARINGS IN FORD EXPLORER ALMOST SEIZED.... THIS COULD CAUSE A MAJOR PROBLEM IF THEY HAD NOT BEEN REPLACED. 3 OUT OF FOUR AT ONE TIME? *TR

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING 25 MPH, THE REAR END OF THE VEHICLE SUDDENLY SLUMPED AND THE REAR DRIVER SIDE TIRE DETACHED FROM THE VEHICLE. THE WHEEL, BRAKE, ROTOR, LOWER CONTROL ARM, AND AXLE WERE DAMAGED. REPAIRS WERE MADE. THE CURRENT AND FAILURE MILEAGES WERE 50,000. UPDATED 01/09/08.*LJ THE DEALER REPLACED BRAKE PADS AND REAR END VIBRATING. UPDATED 12/12/07 *TR

TL*THE CONTACT OWNS A 2003 FORD EXPLORER. AS A MECHANIC WAS REPAIRING THE EMISSIONS MODULE ON THE VEHICLE, HE NOTICED THAT THE COIL SPRINGS FAILED. THE FAILURE WAS REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 52,000. EQ-10203418-4200, RECEIVED 12/12/07 (2 DOC). UPDATED 12/12/07 *TR

HAVE HAD MECHANICAL PROBLEMS WITH MY 2003 FORD EXPLORER WHICH SHOULD NOT HAVE OCCURRED WITH THE LEAST AMOUNT OF MILES ON IT. HAVE HAD REAR BRAKE SENSOR REPLACED 2 TIMES UNDER WARRANTY, FRONT AXLE SEAL REPLACED UNDER WARRANTY AND REAR AXLE BEARING REPLACED WITH 44000 MILES AND NOW THE REAR AXLE SEAL IS LEAKING ON THE RIGHT SIDE. THE MECHANIC WHO DOES MY REPAIRS STATED THE AXLE SEALS ARE ON BACKORDER DUE TO THE AMOUNT OF EXPLORERS THE SEALS ARE DEFECTIVE ON. I HAVE NOT RECEIVED ANY RECALL INFORMATION ON THE SEALS AS I BELIEVE THIS IS A SAFETY CONCERN. COULD YOU PLEASE CHECK INTO THIS DEFECT. I BELIEVE THERE WERE SEVERAL DEFECTIVE PARTS USED ON THE 2003 FORD EXPLORERS THAT HAVE NOT BEEN RECALLED OR REPORTED. THANK YOU. *JB

THERE'S A LOUD AND SEVERE VIBRATION WHEN THE TRUCK REACHED SPEEDS BETWEEN 59 - 63 MPH. THE DEALERSHIP, IN ATTEMPTS TO CORRECT THE PROBLEM, HAS REPLACED THE TIRES 3 TIMES, ROTATED THE DRIVE SHAFT SEVERAL TIMES AND NEUTRALIZED THE ENGINE MOTOR MOUNT YET THE PROBLEM STILL EXISTS. *NLM

CONSUMER STATED THAT WHILE DRIVING AT HIGH SPEEDS VEHICLE WILL VIBRATE HEAVILY. DEALER NOTIFIED. *AK