2005 FORD F-150 Suspension Problems

Nothing has happened yet but frame of truck is rusting apart and suspension is going to fall off. This is not just this truck it’s lots of 04-06 f150

Frame on passenger and drive side by transmission, fuel tank, and rear leaf springs are rusted and have no integrity left. No structure integrity if in an accident. If fractures completely, will loose control of vehicle as the bed will contact cab, driveshaft will jamb into transmission, lock up brakes from pinched brake lines, loss of brakes from severed brake lines, lose control and go into on coming traffic or into roadside structures including pedestrians. NOTE: Your system will not let me upload pictures.

The undercarriage and frame is rusted .Ford said it was not under warranty and the truck was unsafe to drive. Most of the rust is mainly at the rear of truck and if the truck was hit in the rear it would be very unsafe to drive.

The contact owns a 2005 Ford F-150. The contact stated that while driving and making a turn at various speeds, there was an abnormal popping noise detected. There were no warning lights illuminated. The contact stated that the spark plugs, cam shaft sensor, and coils were replaced. The vehicle was taken to the local dealer where it was diagnosed that the CV axle boots were torn. The vehicle was repaired but the failure persisted. The manufacturer was contacted and the contact was referred to the NHTSA hotline. The approximate failure mileage 91,082.

The main frame is so corroded that it is unsafe to drive. The body has no rust and the engine only has 73,000 miles on it. I went to the Ford garage for new tires and they found the damage to the frame

This is the 2nd Ford F 150 pick up with which I've had rusted frames! The 1st, a 1999, I ended up junking. This one needs $2000 of welding to make the frame safe to drive. The proprietor of [XXX] Welding says he's done over 40 F 150's for the same problem with the frames. My mechanic, [XXX], at Shaw's Automotive, says he's seen F 150's that have collapsed around a lift when they were in for a simple oil change. The internet states this is a common issue with F 150's. SAFETY, SAFETY, SAFETY! These trucks should not be on the road until Ford repairs them or buys them back, like Toyota did in the 90's!!!! INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

FRAME RUSTING TERRIBLY AND FRAME CRACKING NEAR DRIVERS SIDE FORWARD LEAF SPRING MOUNT. TRUCK HAS ONLY 128,000 MILES. DO NOT HAUL OR TOW ANY WHERE NEAR THE TRUCKS CAPACITY. NORMAL DRIVING AND MINOR OFF ROAD USE.

COMPLETE FRAME UNDER TRUNK IS RUSTED TO WHERE THE FRAME IS GETTING READY TO BREAK IN HALF I HAVE LOOKED AT SEVERAL OTHER OF THE SAME MAKE AND MODEL AND THEY HAVE THE SAME SIMILAR PROBLEMS SO I'M NOT AS BAD AS OTHERS BUT 90% OF THEM ARE NOT SAFE TO DRIVE I LIVE IN THE AREA THERE'S NOT A LOT OF SALT NORE SAND IF THIS WAS A PROBLEM WITH JUST MY VEHICLE I WOULD UNDERSTAND BUT SINCE IT IS A PROBLEM WITH A LOT OF THESE TRUCKS SOMETHING NEEDS TO BE DONE BUY FORD MANUFACTURES.

FRAME OF TRUCK IS ROTTED AROUND LEAF SPRING AREAS AND UNDER CAB OF TRUCK AS WELL AS BED RAILS.

EXPERIENCE I GUESS THE THEY CALL IT THE DEATH WOBBLE. MAKES MY VEHICLE FEEL LIKE IT NOT ME A TING TO RUN RIGHT THE STEERING IS WEIRD AND CAN'T GET FORD TO CHECK IT OUT TO SEE WHAT'S GOING ON WITH IT THEY SAY JUST GET AN ALIGNMENT BUT THAT ISN'T HELPING

TL* THE CONTACT OWNS A 2005 FORD F-150. AFTER REPLACING THE TIRES ON THE VEHICLE, THE CONTACT HEARD A CRACKING NOISE WHEN THE VEHICLE WAS PLACED ON A LIFT. THE INDEPENDENT MECHANIC CONFIRMED THE FRAME WAS RUSTED THROUGH TO THE POINT THAT IT WAS UNSAFE TO PLACE ON THE LIFT. THE VEHICLE WAS TAKEN BACK TO FREDERICK MOTOR COMPANY (1 WAVERLEY DR, FREDERICK, MD 21702, (800) 734-9118). THE CONTACT WAS INFORMED THAT THEY COULD NOT ASSIST SINCE THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 57,000.*BF*JB

TWO MECHANICS AND ONE AUTOBODY TECHNICIAN INSPECTED THE TRUCK AND REPORTED THAT THE CHASSIS IS HEAVILY CORRODED THROUGHOUT FOR THE VEHICLE'S AGE AND IS NOT SAFE FOR TOWING. ONE MECHANIC REPORTED THAT THE REAR END OF THE TRUCK WOULD REQUIRE OVER $1,000 OF WELDED STEEL REINFORCEMENTS TO MAKE TRUCK TOWE WORTHY. ALSO GAS TANK CAN FELL DUE TO THE TANK HOLDER STREEPS ARE ATTACHED TO THE CORROTED CHASSIS.

I HAVE A 2005 F150 FX4 THAT I BOUGHT IN 2010. IN 2017 WITH THE TRUCK BEING 12 YEARS OLD. I HAD TO REMOVE THE VEHICLE FROM THE ROAD BECAUSE OF FRAME ROT! THIS WAS MY BABY AND TAKEN WELL CARE OF. BOTH SIDES IN FRONT OF THE REAR AXLE ARE ROTTED OUT TO THE POINT A JACK JUST GOES RIGHT THROUGH THEM. THE INSPECTION FAILED BECAUSE IF THEY WOULD HAVE LIFTED IT, IT WOULD HAVE FOLDED IN HALF. ALSO HAS A BROKEN FRONT LEFT COIL SPRING. I SHOULD HAVE A VEHICLE WORTH AROUND 8-10 GRAND THAT IS GOING TO SELL FOR SCRAP METAL PRICED. WHY ARE AMERICAN AUTO MAKER NOT HELD RESPONSIBLE FOR MAKING DEFECTIVE VEHICLES? MY PREVIOUS VEHICLE WAS AN 199O TOYOTA TACOMA THAT HAD A FRAME ROT RECALL AND MINE WAS SPOTLESS. FAST FORWARD, BOUGHT AN AMERICAN MADE VEHICLE THAT COST ME 15 GRAND AND GOT 6...

YES A DRUNK DRIVER RAN INTO ME AND I THINK THE OFFICER LET HIM JUST CALL HIS WIFE TO COME GET HIM CAUSE HE WAS TO DRUNK TO DRIVE AND IT WAS MAYBE INVOLVING HIM DOING ON REPAIRS TO THE OFFICERS CAR THE REASON HE GOT OFF SCOT FREE, I MAY COULD UNDERSTAND IT BUT HE LIKE BROAD SIDED ME AND SENT ME FLYING ACROSS THE SEAT AND I SAW HIM TAKE OFF AND SO I WAS REACHING AROUND THE STEERING WHEEL TO TRY AND MAKE A SHARPER TURN AND GIVE IT SOME MORE GAS EVIDENTLY IT DID NOT WORK CAUSE THIS WAS JUNE 2 OF 2018 AND MY SHOULDER IS STILL HURT,HE HAS INSURANCE I HAVE INSURANCE BUT AFTER THE EMERGENCY ROOM VISIT I HAVE NOT BEEN ABLE TO HIRE A LAWYER,I HAVE NOT EVEN BEEN ABLE TO GET A DOCTOR TO TELL ME WHAT'S WRONG WITH MY SHOULDER,I...

TRUCK WILL NOT PASS INSPECTION DUE TO FRAME RUST ON BOTH SIDES OF THE TRUCK.

THERE IS A CURRENT RECALL FOR THIS SAME ISSUE BUT ITS TILL 2004, BUT SHOULD BE EXPANDED. I HAVE A 2005 F150 WITH THE SAME ISSUES AS A 2004 F150 AND THE CHASSIS SUFFERS FROM MASSIVE CORROSION. MY TRUCK IS DEEMED UNSAFE TO DRIVE. THE FRAME IS ROTTING THROUGH AND VERY DANGEROUS TO DRIVE. IT CAN SEPARATE AT ANY TIME. THE TRUCK ONLY HAS 88K MILES AND IT COULD SEPARATE AT ANYTIME. IF INVOLVED IN AN ACCIDENT IT CAN BE FATAL. NHTSA YOU NEED TO INVESTIGATE AND RECALL THIS SERIOUS ISSUE RIGHT AWAY AND SAVE PEOPLES LIVES.

FRAME RUSTED AND CRACKED, 72,000 MILES. I'M THE ORIGINAL OWNER. NOTE, ALL OTHER UNDERBODY COMPONENTS APPEAR NORMAL FOR AGE AND MILES; THOUGH I DON'T HAVE TOO MUCH FAITH IN REAR DRIVE SHAFT. LOCATION IS IN FRONT LEAF SPRING ATTACHMENT BRACKET ADJACENT TO FUEL TANK.

FORD F 150 CRACKED REAR FRAME RAILS TRUCK MADE IN 2004 THEY HAD A RECALL FOR TRUCKS MADE IN 2004 BUT MY TRUCK IS TITLED AS A 2005 THEY MUST STILL HAVE HAD BAD FRAMES LEFT OVER THEY USED TO BUILD 2005 TRUCKS REAR OF TRUCK IS FLOATING WHEN YOU DRIVE IT.

MY F150 FRAME IS RUSTED THROUGH WHERE IT ACTUALLY BROKE I WORK AS A WELDER AND I HAVE FIXED 3 DIFFRANT TRUCKS F150 AROUND THE SAME YEAR IT IS MOSTLY ON DRIVERS SIDE.

TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE SHIFTING INTO REVERSE, THE FRONT DRIVER SIDE AND REAR LOWER CONTROL ARM FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE PASSENGER SIDE LOWER CONTROL ARM AND THE SWAY BAR LINKS NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 167,050.

TURNING LEFT INTO SOUTH BOUND LANE OF A HIGHWAY WHEN THE RIGHT FRONT UPPER CONTROL ARM ASSEMBLY CAUSED THE TIRE TO DETACH FROM THE THAT AREA. THE TIRE LANDED ON THE HIGHWAY HOWEVER REMAINED ATTACHED FROM THE LOWER ASSEMBLY. DUE TO THE MOMENTUM OF THE VEHICLE WAS ABLE TO GET ACROSS THE HIGHWAY TO PREVENT A COLLISION. VEHICLE WAS TOWED TO AN AUTOMOTIVE REPAIR CENTER. THE RIGHT FRONT UPPER CONTROL ARM ASSEMBLY WAS COMPLETELY RUSTED THROUGH

THE LOWER UJOINT ON THE STEERING COLUMN IS FREEZING UP FROM CORROSION. IN THE PAST I HAD NOTICED IT WAS GETTING HARDER TO STEER SO I WOULD SPRAY THE JOINTS WITH PENETRATING OIL AND THEY WOULD IMPROVE. TODAY THE JOINTS WERE SO BAD IT WAS AS IF THE POWER STEERING HAD GIVEN OUT, TO THE POINT I PULLED OVER TO CHECK THAT I DIDN'T BLOW A POWER STEERING HOSE. I WILL NOT LET MY WIFE DRIVE THIS TRUCK UNTIL THE PART IS REPLACED BUT AT A COST OF $200 FOR THE PART IT WILL HAVE TO BE PARKED FOR A WHILE. I UNDERSTAND NORMAL WEAR BUT THIS IS COMMON ENOUGH TO DRAW SOME ATTENTION I HOPE. *TR

I JUST WANTED TO ADD MY VEHICLE TO THE LIST OF COMPLAINTS ABOUT THE DIFFERENTIAL. MINE MAKES NOISE AND HAS MADE NOISE FOR QUITE SOME TIME. I THOUGHT IT MIGHT BE THE TIRES OR ROTORS. I FOUND OUT THAT IT WAS COMING DIRECTLY FROM THE REAR DIFFERENTIAL. BASED ON THE COMPLAINTS I HAVE HEARD, I AM PRETTY SURE THIS IS THE SAME THING. THE NOISE SOUNDS LIKE METAL RUNNING ON METAL. I BELIEVE THIS SHOULD BE SOMETHING FORD SHOULD PAY TO FIX. IF I HAVE TO PAY FOR IT, I'M DEFINITELY NOT USING FORD. I READ THAT'S MANY PEOPLE HAVE THE SAME COMPLAINTS. THIS FAILURE IS SECURITY PUBLIC PROBLEMS, BECAUSE ACCIDENTAL OR CRASH MAY OCCUR. *TR

TL* THE CONTACT OWNS A 2005 FORD F150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THE REAR DRIVER SIDE SHOCK ABSORBER MALFUNCTIONED. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE DEFECT WAS CAUSED BY A RUSTED SUB FRAME. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT BUT NO SOLUTION WAS OFFERED. THE FAILURE MILEAGE WAS 13,000.

THE VEHICLE IS A 2005 FORD F 150. SHOCK FELL OFF DOING 30 MILES MPH. TOOK TO MY BODY SHOP TO REPAIR. SAID I NEEDED TO GO TO DEALER. I BOUGHT IT BRAND NEW. DEALER WAS NO HELP HE SAID HE HAD NEVER SEEN A FRAME AS BAD AS MINE. WHEN I ASKED WHAT AND TO DO, HE TOLD ME TO DECIDE FOR MYSELF WHAT TO DO. THE FRAME AND SUSPENSION WERE SO BAD HE SAID THE VEHICLE WAS UNSAFE TO DRIVE. CONFIRMED BY ANOTHER FORD DEALERSHIP. I NOW HAVE A VEHICLE WHICH IS FORD'S SIGNATURE TRUCK WHICH MAY SIMPLY GO TO THE JUNK YARD. ALL SAID IT CAN NOT BE FIXED. I WOULD NEED A NEW FRAME FOR CA. 18000. NOT WORTH REPAIRING. CALLED FORD AND THEY SIMPLY SAID THERE WAS NOTHING THEY COULD DO. IT IS EVIDENT THE FRAME WAS DEFECTIVE WHEN ASSEMBLED. *TR

TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE PARKED, THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE FRONT PASSENGER SIDE COIL SPRING WAS FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN ADVISED THE CONTACT THAT THE FRONT PASSENGER SIDE COIL SPRING WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 62,000.

WHILE SITTING AT REST, THE LEFT FRONT COIL SPRING BROKE AT THE BOTTOM RUNG. THE ENGINE WAS NOT RUNNING AND THE TRUCK WAS UNLOADED. I HEARD A LOUD SNAP AND THE TRUCK SHOOK. NO PARTS OR FRAGMENTS WERE RELEASED AND THE BREAK WAS CLEAN AND RATHER EVEN ACROSS THE BODY OF THE SPRING. THE STANCE OF THE TRUCK HAS BEEN ALTERED ALTHOUGH NO CHANGE IN DRIVABLILITY TO DATE (NEXT DAY). *TR

I BOUGHT TRUCK IN AUG 2008 WITH VIBRATION IN STEERING WHEEL AND THE TIRES WERE CUPPED. I REPLACED THE STRUTS, SHOCKS AND TIRES AND AN ALIGNMENT WAS DONE AT THAT TIME. THE VIBRATION CONTINUED, SO ALL THE ROTORS AND BRAKES PADS WERE REPLACED AND THE PARKING BRAKES ADJUSTED. THE TRUCK STILL SHAKES VIOLENTLY AS IF TIRES ARE OUT OF BALANCE OR ABOUT TO FALL OFF THE TRUCK. I HAVE NOT FOUND A SOLUTION OTHER THAN TO STOP DRIVING THE VEHICLE AND WAITING FOR 15 MINUTES BEFORE DRIVING AGAIN (I DO NOT KNOW IF THIS HELPS, BUT FEEL BETTER DOING SO). AS OF THE LAST OCCURRENCE (NOT TOWING ANYTHING), I NOTICED THE SHAKING BEGIN BEFORE A FUEL FILL-UP AND THEN STOP AFTER THE FILL-UP. I WILL NOTE THE VIBRATION OCCURRED AT THE 3/4 FILL MARK AND CONTINUED UNTIL THE 1/2 FUEL FILL MARK WAS REACHED. I WAS ABLE TO DRIVE FOR...

I BOUGHT A TRUCK AT SELINSGROVE FORD ABOUT A MONTH AGO. THE NIGHT I GOT IT HOME I NOTICED IT SOUNDED LIKE A DIESEL.. THAT WAS FINE THEN WHEN YOU GET UP TO ABOUT 55MPH ITS HAS A BAD SHIMMY AND I HAD IT BACK A COUPLE OF DIFFERENT TIME AND THEY SAY THEY DON'T KNOW WHAT TO DO ABOUT IT NOW. IT HAD TO BE WRECKED OR SOMETHING BECAUSE THERE WAS A CREASE ON THE BUMPER AND THE DRIVERS SIDE DOOR NEEDED ADJUSTED. *TR

TL*THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING 45-55 MPH, THE VEHICLE EXPERIENCES MODERATE TO SEVERE SHAKING. THE ROAD CONDITIONS ARE NOT A FACTOR. THE SHAKING IS SO SEVERE THAT THE CONTACT HAS TO STOP THE VEHICLE. THE BRAKES, BRAKE PADS, AND ROTORS WERE CHANGED, BUT THAT HAS NOT REMEDIED THE FAILURE. THE WINDSHIELD WIPERS ALSO RAISED AWAY FROM THE WINDSHIELD WHEN THE SHAKING OCCURRED. WHEN THE CONTACT SHUT OFF THE ENGINE AND RESTARTED THE VEHICLE, THE SHAKING STOPPED. ALL FOUR OF THE TIRES WERE REPLACED. THE DEALER DISASSEMBLED AND REBUILT THE EMERGENCY BRAKE, WHICH WAS DRAGGING AND WORE OUT THE LINING. THE APPROXIMATE FAILURE AND CURRENT MILEAGES WERE 45,000. UPDATED 09/10/08. *LJ THE CONSUMER STATED THE PROBLEM WAS INTERMITTENT. UPDATED 09/12/08. *JB

2005 FORD F-150 SUPER CREW 4X4: TRUCK SHUTTERS AROUND 50 MPH. FORD DEALER SAYS ONE OF MY TIRES ARE BAD(DISINTEGRATING)? TIRE DEALER SHOWS NO RECORD OF THIS HAPPENING WITH THE TIRES I HAVE ON MY VEHICLE. WAITED SEVERAL THOUSAND MILES, HAD TIRES BALANCED BY TIRE DEALER, ALL FOUR TIRES BALANCE TO "0"(ZERO), NO TIRE DISINTEGRATION PER TIRE DEALER. TRUCK STILL SHUTTERS UNDER POWER. TRYING LINCOLN MERCURY DEALER TO SEE WHAT THEIR MECHANICS COME UP WITH.

I HAD ABOUT 9500 MILES ON MY 2005 F150 WHEN THE ALIGNMENT NEEDED REPAIR. I HAD IT ALIGNED AT A LOCAL DEALER, AND THEY COULDN'T GET MY STEERING WHEEL STRAIGHT WITH THE ROAD. HAD TAKEN BACK SEVERAL TIMES, AND THEY STILL COULD NOT FIX THE PROBLEM. TRUCK STILL HAS A HARD PULL TO THE LEFT WHEN STEERING WHEEL IS STRAIGHTENED OUT. *JB

HAD MY F150 FOR LESS THAN 3 MONTHS WHEN NOTICED THE VIBRATION WHEN APPLYING THE BRAKES, ALSO HAS ROUGH IDLE, AND ROUGH SUSPENSION. TOOK TO DEALER THEY STATED NOTHING WRONG... WELL NOW ITS BEEN ABOUT 9 MONTH AND THE VIBRATION HAS GOTTEN SO BAD THAT WHEN BRAKES ARE APPLIED YOU GET THE STEERING WHEEL SHAKING ALONG WITH THE TRUCK. AGAIN I TOOK TO THE DEALER NOW THEY TELL ME MY ROTORS ARE WARPED AND I NEED AN ALIGNMENT AND NEW TIRES CAUSE IT ATE THE TREAD OFF THE INSIDE OF THE TIRES, AND THEY WANT TO CHARGE ME $400.00. I TALKED TO THE TIRE WARRANTY DEPARTMENT HE EVEN SAID THAT IT SHOULDN'T BE HAPPENING ALONG WITH MANY OTHERS. BUT FORD SERVICE SAYS IT NORMAL.....NOW I AM DRIVING A TRUCK WITH KIDS THAT IS UNSAFE. ARE THEY WANTING FOR PEOPLE TO DIE BEFORE THEY CORRECT THIS PROBLEM?? *JB

PLEASE HELP A CONSUMER! I QUESTION THE SAFETY AND LONG TERM VALUE OF THE NEW FORD F150 TRUCKS MY NAME IS [XXX] AND I AM WRITING YOU AS A LAST DITCH EFFORT TO INFORM THE PUBLIC ABOUT A PRODUCTION ISSUE WITH THE FORD F150 TRUCKS THAT VIBRATE UNDER NORMAL DRIVING CONDITIONS. ABOUT THREE MONTHS AGO I PURCHASED A NEW F150 AND FROM THAT POINT I HAVE HAD A VIBRATION AND TRANSMISSION ISSUE. FORD HAS NOT BEEN ABLE TO CORRECT IT AND IN THE PROCESS I FOUND THAT THE DEALERSHIP I BOUGHT THE TRUCK FROM FORGED SOME INVOICE DOCUMENTS. I WAS SHOCKED TO FIND THIS PROBLEM ALL OVER THE COUNTRY WHEN I STARTED TO LOOK INTO IT. YOU CAN SEE FOR YOURSELF IF YOU SEARCH GOOGLE FOR TOPICS LIKE "2005 F150 VIBRATION". IF YOU WOULD LIKE, I COULD SEND YOU A LIST OF WEBSITES TO HELP. IN ALL FAIRNESS TO FORD...

2005 FORD F150 SUPER CAB EXPERIENCING PROBLEMS GETTING OUT OF A U-TURN.***NO ANSWER REQUIRED***. *MR THE WHEEL SHOULD GO BACK TO DEAD CENTER AFTER HAVE COMPLETED A TURN. ALSO, WHEN DRIVING AT HIGHWAY SPEEDS THE TRUCK WANDERED BOTH TO THE RIGHT AND LEFT. THE VEHICLE WAS TAKEN TO THE DEALER WHO EXPLAINED THAT THE PROBLEM WAS NORMAL. *BF