2012 HYUNDAI SONATA Engine Problems

552 NHTSA complaints on file

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All Engine Complaints — Page 2

#11566939 |
The contact owns a 2012 Hyundai Sonata. The contact stated that he purchased the vehicle and noticed that the dashboard was severely cracked. The air bag and check engine warning lights were illuminated. The vehicle was taken to the dealer and the contact was informed about similar failures with 2011-2014 vehicles. The vehicle was not repaired due to the cost. The manufacturer was made aware of the failure. The approximate failure mileage was 89,696.
#11561959 | Fire
I noticed a clicking noise when pressing and releasing the brake pedal that had not been there before. I started hearing that sound 3-5 days ago. After driving to pick up food I noticed smoke coming from the engine area then the car burst into flames. The fire depress called a they put out the fire.
#11560446 |
I started financing my 2012 Hyundai in 2019. Feb of 2021 the vehicle stopped without any warning. I paid to get the vehicle towed to Brandon Hyundai in which the did replace the engine and the starter free of charge. I was able to continue to drive my vehicle everything seemingly fine. Fast forward to late 2023 the engine light is back on, I’ve taken my vehicle to Hyundai dealership several times relating to the engine light being on each time having nothing resolved in regards to this matter with Hyundai stating theres no one there who’re able to inspect the engine. My oil light has remained on for a number of months in 2023 I’ve had to get an oil change several times this year and Hyundai isn’t able to explain as to why the vehicle isn’t retaining oil.12/15/23 around 11 pm the vehicle began to make an unfamiliar...
#11560476 |
The headlights and rear break lights keep going out, we have changed the bulbs multiple times and they keep burning out and not within months it happens within weeks the bulbs completely burn out which has caused us to be stopped by police and given warnings. The headlights look very dim when on which as well have been changed but still give a dim look. The engine has given out, the last time driving the vehicle was a 60 mile road which it lost velocity momentum and the engine light turned on then it completely shut off almost crashing into a light post.
#11559962 |
Alarm started and Hybrid brake check warning instructed to pull over and do not drive. This happened while driving down the road. The car lost power and would not accelerate. The brakes were gone and were making a grinding noise.
#11556776 |
Illumination of the malfunction indicator lamp and/or ABS (Anti-lock brake system) light. My 2012 Sonata Hybrid has been towed twice to Key Hyundai dealer in Jacksonville, FL. They charged me several thousand dollars and the vehicle ABS lamp remains illuminated. The dealership did not offer me alternative transportation and I feel unsafe driving the vehicle. On Friday November 12th they blamed the brake lamp illumination on the Hybrid main battery and gave me an estimate of $12,900.00 to replace the battery. The first time I took the vehicle in for this problem my vehicle was still under 10 year/100,000 mile warranty. My car has approximately only 35,000 miles driven. They did not honor the warranty. This is a brake issue not a battery issue.
#11554146 |
The contact owns a 2012 Hyundai Sonata. The contact stated while driving 35 MPH, the engine made an abnormal knocking sound, and the vehicle lost motive power and staled. There was no warning light illuminated. The contact was able to veer to the side of the road. The vehicle failed to restart and was towed to the local dealer to be diagnosed. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 112,011.
#11553999 |
The contact owns a 2012 Hyundai Sonata. The contact stated while driving 60 MPH, the vehicle stalled with the key symbol warning light displayed. The contact pulled over to the side of the highway and was able to use a trailer to tow the vehicle to the residence. Neither the dealer nor the manufacturer was notified of the failure. Upon investigation, the contact discovered NHTSA Campaign Number: 18V934000 (Engine, Fuel System, Gasoline) which she linked to the failure. The vehicle was not repaired. The failure mileage was approximately 180,000.
#11551819 |
while traveling at interstate speeds vehicle engine failed along with some associated electronics. Vehicle was a risk of being impacted by other vehicles traveling at greater speed until moved to the shoulder. Vehicle was towed and inspected by service center that stated the engine was seized up due to possible bearing issues. No warning lamps illuminated until time of engine failure. Vehicle has not yet been inspected by Hyundai or insurance.
#11551282 |
While driving on the freeway, the Hybrid system warning, safely stop and do not drive will alternately flash with check brake and continuously the alarm sound with the park brake red light. The car would loose acceleration, and the brake pedal goes to the floor when applied. Once stopped, I restarted the car and the same things happen. The car can accelerate on and off for about 5mph. Brake pedal still goes to the floor. After restarting the car for 30-minutes- 1 hour, there are no warning lights or alarm. The car can be driven again. I brought to independent mechanic and found the code C1604 and there’s a recall 251 on ABS brake system- recommended to bring to dealer. Brought to dealer, they say that recall 251 had no fix yet. They diagnosed that the safety plug relay needs to be replaced. Dealer replaced it and said that the...
#11549982 |
Due to the recall of my car's engine (VIN [XXX] ), on July 11, 2023, I dropped off my 2012 Hyundai Sonata to get my faulty and failing engine inspected at my local Hyundai dealership. After being approved for an engine replacement, I submitted the necessary paperwork proving ownership and routine maintenance of my vehicle. Two months of ineffective and infrequent communication went by thus leaving me without my vehicle. Unfortunately, Hyundai Motor America/corporate headquarters made it increasingly difficult to meet all their prerequisites to have my recalled engine replaced, which, ironically, is due to their faulty engineering. To replace the engine myself would cost nearly $5000. After finally being given confirmation that all necessary documents were submitted, Hyundai Motor America (HMA) denied my engine replacement stating completely false and confusing reasons. The reasons (attached) genuinely proved the company's disinterest in helping me; I have never requested an engine replacement...
#11549652 |
Car completely shut down suddenly and spontaneously without ANY warning while my husband and I were driving on a very busy major highway at night. We were unable to do ANYTHING to control the car and could have died, been seriously injured, or caused death or injury to other drivers. We were then towed off of the highway after calling for help. We don’t know firsthand exactly what failed. We were aware of our engine burning oil and had been to Huffines Hyundai multiple times previously for an oil consumption test at their recommendation. Upon completion of this test process no solutions for repair were offered, and we were never warned of any danger in driving it. We have found out via our own research that our car has a defective engine. This specific engine has been the subject of at least one class action lawsuit and Hyundai is well...
#11548693 |
The contact owns a 2012 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, the vehicle made an abnormal sound. Additionally, the hybrid warning light illuminated. The contact pulled the vehicle over, self-inspected the vehicle, and noticed there was oil spread all over the engine. The vehicle was towed to the contact's residence. An independent mechanic inspected the vehicle and informed the contact that the crankshaft pulley bolt was loose. The contact stated that the vehicle had the engine replaced approximately 15 months ago. The vehicle was towed to the dealer, who informed the contact that the crankshaft pulley bolt was loose; however, they stated it became loose over time and that it was not the mechanic who replaced the engine fault. The vehicle was not repaired. The manufacturer was made aware of the failure and got in contact with the dealer to have the repairs performed...
#11547453 | Fire
While driving, the engine abruptly seized up and stopped without any warning. This was a replacement engine from a previous recall. The transmission warning light had illuminated the previous day, after which the car began to hesitate when shifting from 2nd to 3rd gear but otherwise drove normally. When the engine seized up, every warning light illuminated on the dashboard. The car still had full battery power but the engine would not turn over or make any response when the key was turned. After placing the car in neutral and pushing it several blocks, the engine began to smoke. The smoke progressively and quickly worsened until fire was visible under the hood in the engine compartment. The engine compartment was then engulfed in fire which spread to the front of the passenger compartment. The car had to be extinguished by the local volunteer fire department.
#11547342 |
The contact owns a 2012 Hyundai Sonata. The contact stated while driving 30 MPH, the vehicle shuddered, and the contact heard an abnormal sound coming from the vehicle. The check engine warning light was illuminated. The vehicle was towed to an independent mechanic to be diagnosed. The mechanic diagnosed the vehicle and determined that there were metal shavings inside the engine oil and that the engine needed to be repaired or replaced. The vehicle had not been repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 101,000.
#11546769 | Fire
This is a 2012 sonata hybrid. The vehicle popped under the hood when my wife was driving to visit her father. My son opened the hood and fire started shooting out from next to the exhaust manifold. The car was just into Gurnee Hyundai for service. They had the car for a month and a half. I still don't think that they did anything when they had it. Anyway, the car burnt completely to the ground in the front engine area. I already contacted Hyundai America, and, even Hyundai and South Korea. This happened on September 8th. I have pictures, I also have the warranty individual who inspected the car before the dealer worked on it, or I have the warranty information. They have the documentation.
#11540664 |
The engine on my vehicle is knocking and causing the vehicle to slow down on its own and the vehicle to overheat.
#11536479 |
Hybrid System Malfunction. The "Hybrid System Warning! Safely Stop and Do Not Drive" appeared on the vehicle dashboard. While traveling on the highway or in town the vehicle will want to slow down then stop. The dealership's (Wyatt Johnson Hyundai) Clarksville, TN, maintenance tech have troubleshot the vehicle. Since my daughter and I have owned the vehicle, it has been seen by the dealer a few times during this time a transmission replacement was completed for the Hybrid System Malfunction, which did not solve the problem and I had to pay out almost $6,000. Still, same issue arises and also, I was told by another tech that the transmission is sealed and should not have been opened. The only thing we heard from the dealer(Wyatt Johnson Hyundai) was to come and pick up the car. When my son-n-law went to pick up the vehicle, the engine was still torn apart....
#11536105 |
The contact owns a 2012 Hyundai Sonata. The contact stated that the vehicle was consuming an excessive amount of engine oil. The contact stated that the check engine warning light had remained illuminated. The contact stated while driving at 40 MPH, the vehicle shut off and failed to restart. The vehicle was towed to a dealer. The contact was informed that there were no recalls on the VN. The vehicle was then towed to an independent mechanic where the contact was informed that the timing chain had fractured and needed to be replaced. Additionally, the contact stated that the headlight and taillight bulbs would burn out and require frequent replacement. The vehicle was not repaired. The failure mileage was approximately 185,000.
#11533943 | Fire
The car engine has seized while I was driving. Engine started smoking up and car won’t start
#11533155 |
I went to get my car fixed at a local garage but the employee came back with a recall information form printed out and said my engine and oil consumption problem was under a recall and would not charge me for the work. Hyundai dealership in Brockton. Ma refused to fix the issues & made my car further damaged and gave me a 1 week rental. I’ve had this car for a little over 1 year. Now today my car lit up lights on the dash while I was driving, locked up and won’t start. I’m currently on the side of the road.
#11533166 |
The car completely shut off in the middle of the road. It coasted to a nearby gas station and would not crank back up. There was NO oil in the vehicle, but no leaks and is up to date on oil changes and servicing. After putting oil in the engine, the car was able to crank and we attempted to drive it home. It stalled in the middle of the road and completely shut off and would not drive. It had to pushed out of the middle of the road, stopping traffic and risking our safety. Two mechanics saw us and stopped by to take a look. Upon inspection of the oil/engine they noted metal shavings (gritty) oil and the engine sounded like a propellor when we tried cranking it. It is available for inspection, however it is currently sitting on the side of the road in someone's yard. This...
#11531800 |
Engine completely stopped working while driving down the road. Brought to mechanic and told seized engine.
#11529112 |
I purchased a 2012 Hyundai sonata from Dulles auto in Leesburg VA at the end of Feb. 2023 on June third my husband and I were driving on 395 at 74 miles and hours and lost all power to our car. We were in the middle of the highway around 2:00 pm and we manage to get over to the side with out getting hit as the engine was smoking !!!. We then called a tow truck which took 2 hours because there was another accident behind us that could not move and tow truck was stuck in that. We were in the wedding and missed the ceremony which is devastating. We had the car towed to dealer and they looked at the car and said engine seized and needs to be towed to a Safford brown Hyundai in Leesburg. We did just that. We asked for a loaner car...
#11528074 |
Made a left turn on a busy intersection when all of a sudden the knocks from the engine got loud and and an alarm came up stating to pull over and to stop my car. I had it towed to the dealership where they state that it’s a connecting rod issue that has an extended warranty on it. They recommended that I have the entire engine replaced. I filed a claim with their claims department where they denied it because I was apparently out of warranty with it. I am not because their extended warranty covers up to 150,000 miles and I’m at 104575 miles.
#11527825 |
My car is burning oil very fast it has a engine campaign running but Hyundai refuses to fix it .. it cuts while driving it at high speeds
#11526805 |
The contact owns a 2012 Hyundai Sonata. The contact stated that there was an abnormal knocking sound coming from the vehicle with the check engine warning light illuminated. The contact had taken the vehicle to an independent mechanic where he was informed that there was a failure with the engine. The contact called a second independent mechanic who informed him that there were recalls on the vehicle related to the knock sensor. The dealer was notified of the failure but informed the contact that the manufacturer had denied the repair. The manufacturer was notified of the failure and denied the repair. The vehicle was not repaired. The failure mileage was 213,443.
#11523324 |
The vehicle has cut off while driving. My check engine light started flashing and the code P1326 was detected when diagnosed. Engine is making a tapping noise.
#11522949 |
I bought this car from someone recently and was unaware of the engine recall, I did checking and found that there's a recall on the engine, it's knocking, can't be driven, it has 128,000 miles on odometer, does the recall expire because I read that they never expire, I love the car and would really like to have it repaired.
#11521519 |
I was driving on a busy street when all of a sudden. My car reduce speed hesitated There was a pull over Safely and don't drive this vehicle warning Message Every light on the dash came on and shut off in the middle of a busy street. THANK GOD I DIDNT GET HIT Didn't get the chance to pull over the car just shut off. The whole car died I had to have it towed way I tried changing 12 V battery to a brand new one still didn't work. I've had it towed to hyundai dealer. What is wrong with this car? Still don't kno this happened in september of 2022 took it 2 different Hyundai dealerships. As I've been researching this is happening to a lot of people. With the same make a model car. I talk to corporate. They can't help me with anything because it's over...
#11520805 |
On 04/25/2023 while driving to work my car all of a sudden started flashing “check engine light”. The flashing was continuous and my car lost almost all power and would not go above 2 rpm. It was terrifying. I immediately notified Hyundai and had my car towed to dealership. Now Hyundai is telling me I can’t get rental reimbursement until they approve and engine replacement, which can take up 2 months.
#11519035 |
After intermittent starting and car dying for no reason, the engine completely died while driving on highway. I filed a claim with Hyundai as part of Theta Engine settlement. I had the engine replaced at my expense, they will not cover. It is now burning oil at an alarming rate. This is dangerous and has happened to many many HYUNDAI/KIA owners as part of this engine problem.
#11518236 |
When driving to work, the engine just stop without any warning signs. I had to tow my car to the mechanic and he told me that my engine was seized. My oil change is up to date.
#11517556 |
As i was getting off the interstate, my car literally shut off completely, no warning signs or anything, so my fiance thought it was the alternator, went to get a new alternator, & my car still didnt crank, got a new starter, my car still didnt crank. So i had to tow it to an independent service center and he determined that my motor had seized. Which was weird because i kept my car up. My safety was put at risk because i could have had a wreck getting off the highway with cars coming down a ramp.
#11517544 |
Hello, I am the second owner of this car since 6+ years. I had given the car for fluid flush as part of regular service at a local Firestone. The technician was on a test drive after service and the engine hydrolocked. I have been without a car since last 5 days and no one seems to take the responsibility and help me with replacing the defective engine as it has major known issues with engine. Please review and help. Thank you. [XXX] INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).
#11515962 |
The car quit on road going 40 mph. Won't restart.
#11514942 |
Oil leak
#11513624 |
I was driving my car at approximately 45 MPH when my car began smoking and overheating and making a knocking sound from the engine. I pulled over and checked but had coolant in the vehicle as I had just got my car serviced 3 weeks prior. I was about to get onto the highway when my car decelerated and the oil lamp and engine light started flickering as my car lost power and started smoking profusely.
#11510680 |
Hyundai denied engine replacement after providing them with complete and full oil change history.
#11509430 |
Engine suddenly shutdown while driving in the middle of the road. Luckily, I was not on the highway. Had it towed to my mechanic and he told me that there was a class action lawsuit on these engines and that they were known to fail after 100,000 miles. I never got any notification about this problem. I am checking with the Hyundai dealership about replacing the engine.
#11507474 |
3 Months post oil change June 2022, oil plug fell out on highway and motor seized. Dealership advised motor no longer manufactured and recommended used motor supplier. Purchased a used motor with 80K on engine, had it installed in June of 2022. Dealership did oil change in December 2022, in February 2023 noticed oil smell and oil on the ground in driveway. Added 4.25 quarts of oil and started motor, attempted to locate the leak when noticed leak below motor. Turned off motor and found oil dripping from under car near the oil drain plug. Reached under car and touched oil drain plug with finger and plug fell out draining all oil to the ground. Had vehicle towed to the dealership, new oil change completed. Demanded the dealership install new oil drain plug, torque to manufacture specifications and apply lock tight to plug. Dealership stated they no longer remove the...
#11506539 | Fire
ENGINE FIRE “RECALL” -ENGINE FIRE / ALREADY HAD A FIRE INVESTIGATOR INSPECT MY VEHICLE - MY SAFETY WAS AT RISK , IM NOT HURT PHYSICALLY, BUT IM EMOTIONALLY TRAUMATIZED ,PTSD - THE PROBLEM WAS CONFIRMED BY HYUNDAI . VEHICLE WAS INSPECTED BY HYUNDAI’s INSPECTOR & MERCURY INSURANCE INSPECTOR. They said there was a leak in my engine which they had replaced the long block of my engine do to an engine recall . They replaced that in 2020. -NO WARNING LIGHTS On 01/03/23 I was at a stop light, I started to smell gas in my car , then I saw white smoke , i then looked at my gauges to see if there was any warning lights were on but there wasn’t . My heat temperature was normal . As I looked up I noticed black smoke started coming from my vehicle . I quickly shut off my car...
#11506633 |
The engine has stalled in middle of the road on several occasions. I have a had an independent service center confirm.
#11506016 |
The contact owns a 2012 Hyundai Sonata. The contact stated that while his wife was driving at an undisclosed speed, the vehicle stalled without warning. The vehicle was towed to an independent mechanic where it was diagnosed and determined that the engine needed to be replaced. The vehicle was not repaired. The dealer and the manufacturer were not notified of the failure. The failure mileage was 129,476.
#11504599 |
The contact owns a 2012 Hyundai Sonata. The contact stated while driving approximately 40 MPH, suddenly there was smoke coming from under the hood of the vehicle before the vehicle lost motive power and stalled. The vehicle was towed to the local dealer who diagnosed that the engine had failed and needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 128,000.
#11504782 |
My check engine light came on when I took my car to certified collision they ran a diagnostic and it came up as the timing in the engine is off. I looked up that there was recalls on 2011 to 2014 on this same problem.
#11500845 |
gasoline engine. yes, it is available. This vehicle has broken down and left me stranded at the side of the road more than a few times. It has failed on the Interstates , as well as local highways. The dealer refuses to replace the faulty engine. No warning lights have come on with regard to the gasoline engine. Ever since I purchased the vehicle, it sounds like there are marbles in the gas engine when its running at low rpm. The oil leaks are extreme and getting worse. It is smoking badly. I just do not have any more money to pour into this vehicle. I want a new engine from Hyundai.
#11500239 | Fire
My car started on fire while being stopped at a signal light
#11498071 |
The contact owns a 2012 Hyundai Sonata. The contact stated while driving 65 MPH, the vehicle lost motive power without warning. The vehicle was towed to the resident and then to an independent mechanic to be diagnosed. The independent mechanic stated that the vehicle had experienced the failure listed in NHTSA Campaign Number: 15V568000 (Engine). The contact was referred to the NHTSA Hotline for assistance. The dealer was not contacted. The manufacturer was not contacted. The failure mileage was unavailable.
#11494887 |
Excessive oil consumption. No oil leaks. Car has been using oil for quite some time, but now I need to add over a quart a month to keep the oil level in the recommended range.

Other 2012 HYUNDAI SONATA Problem Areas

Steering 298 complaints Electrical System 226 complaints Air Bags 165 complaints Service Brakes 151 complaints Exterior Lighting 120 complaints Unknown Or Other 119 complaints Fuelpropulsion System 97 complaints Power Train 93 complaints Vehicle Speed Control 79 complaints Seat Belts 69 complaints Suspension 36 complaints Electronic Stability Control Esc 35 complaints Structurebody 30 complaints Wheels 27 complaints Fuel System Gasoline 12 complaints Exterior Lightingbrake Lights 9 complaints Tires 9 complaints Visibilitywiper 9 complaints Engine And Engine Cooling 7 complaints Forward Collision Avoidance Automatic Emergency Braking 7 complaints Service Brakes Hydraulic 7 complaints Exterior Lightingtail Lights 6 complaints Structure 6 complaints Equipment Adaptivemobility 5 complaints Seats 5 complaints Visibility 5 complaints Visibilitysunmoon Roof Assembly 5 complaints Vehicle Speed Controlaccelerator Pedal 4 complaints Hybrid Propulsion System 3 complaints Seat Beltspretensioner 3 complaints Tirespressure Monitoring And Regulating Systems 3 complaints Traction Control System 3 complaints Electrical Systemwiring 2 complaints Equipmentapplianceair Conditioner 2 complaints Exterior Lightingbrake Lightsbulbs 2 complaints Exterior Lightingheadlights 2 complaints Forward Collision Avoidance Warnings 2 complaints Power Trainautomatic Transmission 2 complaints Steeringcolumn 2 complaints Structureinterior Panelsdashboard 2 complaints Visibilityglass Siderear 2 complaints Visibilitywindshield 2 complaints Air Bagsfrontal 1 complaint Air Bagsfrontalpassenger Sideinflator Module 1 complaint Back Over Prevention Rearview System Braking 1 complaint Electrical Systemignitionanti Theftimmobilizerproximitykeysender 1 complaint Electrical Systeminstrument Panelspeedometerodometer 1 complaint Electrical Systemwiringconnectorsplugsreceptacles 1 complaint Engine And Engine Coolingengineengine Control Module Ecuecm 1 complaint Engine And Engine Coolingengineoillubrication 1 complaint Engine And Engine Coolingengineoillubricationsumptankdrain Plug 1 complaint Exterior Lightingbrake Lightsswitch 1 complaint Exterior Lightingheadlightsbulbs 1 complaint Firerelated 1 complaint Forward Collision Avoidance Adaptive Cruise Control 1 complaint Fuel System Diesel 1 complaint Fuel System Gasolinedeliveryfuel Pump 1 complaint Fuel System Gasolinedeliveryhoses Linespiping And Fittings 1 complaint Fuel System Gasolinefuel Injection System 1 complaint Latcheslockslinkages 1 complaint Parking Brake 1 complaint Steeringrack And Pinionrack 1 complaint Vehicle Speed Controlcruise Control 1 complaint
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