2005 FORD F-250 SD Engine And Engine Cooling Problems

LOSING WATER AND OIL FROM EXHAUST, WHITE SMOKE. VEHICLE LOSING COOLANT FROM EXHAUST PIPE. HARD START. ACTS LIKE HIGH PRESSURE OIL, BLOWS LOTS OF WHITE SMOKE OUT OF EXHAUST. INSTALLED IDS/ COMPUTER AND INSTALLED COOLANT PRESSURE GAUGE IN LINE ON COOLING SYSTEM. MONITORED ECT/EOT AND COOLANT PRESSURE.. GOT VEHICLE TO NORMAL OPERATING TEMP. ECT/EOT WERE AT 15 DEGREES DIFFERENCE WHICH IS MAXIMUM ALLOWANCE FOR OIL COOLER TEMP.FORD RECOMMENDS IT BE REPLACED WHEN IT REACHES 15 DEGREE DIFFERENCE. ALSO RECOMMEND REPLACE EGR COOLER WITH OIL COOLER AS A SET. PERFORM TSB 09-08-3, TEST DEGASS BOTTLE-OK. EGR TEST ON VEHICLE PASSED, INSTALLED PRESSURE GAUGE. ROAD TEST FOR HEAD GASKETS - 21 PSI IN COOLING SYSTEM FAILED. PERFORMED TURBO OVER BOOST - TEST PASSED. FAILED ITEMS: HEAD GASKETS, OIL COOLER. WHEN TEARING APART NEED CHECK CONCERN WITH HIGH PRESSURE OIL SYSTEM. ESTIMATE TO REPAIR AROUND $7000 WHICH NEITHER FORD NOR DEALER, LEGACY FORD,...

WHILE ON VACATION TRUCK STARTED LOSING POWER THEN STARTED BLOWING COOLANT FROM THE EXHAUST PIPE. CALLED AAA HAD TRUCK TOWED TO FORD DEALERSHIP WHERE THEY TOLD ME TRUCK HAD BAD EGR COOLER. NOT ONLY THAT BUT MY TRUCK WAS 8 MONTHS OUT OF WARRANTY. DEALERSHIP REPAIRED TRUCK, COST WAS OVER $2,500. NOT ONLY DID I HAVE TO TRAVEL 2 HOURS TO PICK MY TRUCK UP 3 DAYS LATER AFTER REPAIR, BUT FOUND ONLINE THEY ARE A LOT OF 6.0 POWER STROKE CUSTOMERS HAVING SAME ISSUE. I CONTACTED FORD WITH NO RESOLUTION, EVEN ASKED THE REPRESENTATIVE IF SHE COULD LOOK UP SOME OF THE SAME WEBSITES THAT I HAD, SHE REPLIED NO DUE TO RESTRICTION AT WORK. I THEN OFFERED TO EMAIL THE COMPLAINTS OF OTHERS TO THEM WHICH I WAS TOLD NO. I WAS TOLD MY NAME AND INFORMATION WOULD BE SAVED INCASE THERE WAS EVER A RECALL. THIS IS...

TL* THE CONTACT OWNS A 2005 FORD F250 SD. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT STATED THAT ANTI-FREEZE WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE EGR COOLER FAILED AND WOULD NEED TO BE REPLACED. THE CONTACT DID NOT INFORM THE MANUFACTURER OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS APPROXIMATELY 39,000 AND THE FAILURE MILEAGE WAS APPROXIMATELY 37,000.

TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY. WHILE TOWING A TRAILER APPROXIMATELY 20 MPH THE VEHICLE STALLED. DURING THE FAILURE WHITE FUMES WERE SEEN COMING OUT OF THE EXHAUST. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THE EGR COOLER WAS REPLACED. APPROXIMATELY ONE WEEK LATER THE FAILURE RECURRED. THE CONTACT WAS IN THE PROCESS OF REPLACING THE EGR COOLER. THE FAILURE MILEAGE WAS 73,000 AND THE CURRENT MILEAGE WAS 75,000.

FORD F-250 WITH THE 6.0L DIESEL MOTOR HAS A RECURRING ISSUE OF A FAILING EGR COOLER. THE FAILURE OF THEIR COOLER CAN RESULT IN COOLANT ENTERING THE ENGINE AND CREATING A MOTOR FAILURE. AT 99,000 MILES I HAD A EGR AND OIL COOLER REPLACED. AT 113,000 MILES I HAVE HAD ANOTHER FAILURE. THE COST TO THE CONSUMER TO REPAIR THIS PROBLEM IS AT A MINIMUM OF $2,500. FORD IS AWARE OF THIS PROBLEM (ASK ANY FORD SERVICE TECHNICIAN) AND REFUSES TO PROVIDE A PERMANENT RESOLUTION. *TR

2005 FORD F250 DIESEL. TRUCK ENGINE ALL OF A SUDDEN DIES LEAVING LITTLE CONTROL OF STEERING AND LESSER BRAKES. SOMETIMES WILL CRANK BACK AND SOMETIMES WONT. HAPPENED 3 TIMES WHILE UNDER WARRANTY AND NOW 2 TIMES OUT OF WARRANTY. 3 OF THE 5 TIMES ALMOST RESULTED IN AN ACCIDENT WITH OTHER TRAFFIC BECAUSE OF THE LOSS OF POWER AND LIMITED USE OF BRAKES AND STEERING. *TR

TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY. WHILE DRIVING 55 MPH, THE VEHICLE STALLED IN THE MIDDLE OF THE ROAD AND WOULD NOT RESTART. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE ENGINE COMPLETELY SHUT OFF, BUT THE BATTERIES AND OTHER LIGHTS IN THE VEHICLE FUNCTIONED NORMALLY. THERE WERE NO WARNING INDICATORS ILLUMINATED PRIOR TO THE FAILURE. THE VEHICLE IS STILL AT THE CONTACT'S RESIDENCE AWAITING REPAIR FROM THE DEALER. THE DEALER AND MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING). THE FAILURE MILEAGE WAS 153,000.

2005 FORD F-250 WITH SPARK PLUGS LODGED IN CYLINDER. CONSUMER STATES UNDER A ROUTINE MAINTENANCE VISIT FOR SPARK PLUG CHANGE THE SPARK PLUGS BROKE OFF LEAVING PIECES LODGED IN THE CYLINDER. CONSUMER WOULD LIKE REIMBURSEMENT FOR THE REPAIRS. *KB THE CONSUMER STATED THE MECHANIC HAD TO REMOVE THE CYLINDER HEAD, EXTRACT THE BROKEN PORTIONS OF THE SPARK PLUG FROM THE CYLINDERS AND REASSEMBLE WITH NEW SPARK PLUGS, HEAD GASKETS AND HEAD BOLTS. *JB

I HAVE A 2005 FORD F-250 SUPER DUTY I HAVE BEEN HAVING PROBLEMS WITH THIS TRUCK SINCE JAN OF 2206 I BROUGHT IT IN FOR AN UPDATE AND IT HASN'T RUN RIGHT SINCE THEN. IT FIRST STARTED WITH SPEED BUCKING. SO BROUGHT IT BACK THEY SAID IT WAS FIXED ON MY WAY HOME IT STARTED AGAIN THEN IN HAS NO POWER THAN IT WONT SHIFT .. THIS HAS BEEN GOING ON AND ON .. THEN IN MAY OF 2007 THE MOTOR BLEW-UP AFTER SITTING AT FORD FOR 9 WEEK I GET IN BACK STILL DOING THE SAME THING I CALLED FORD CUSTOMER CARE AND THEY SENT ME BACK TO THE DEALERSHIP SO I AM NOW HERE WRITING YOU HELP ME PLEASE I CAN AFFORD TO TRADE IT IN ... *TR

THE TRUCK IS LEAKING WATER, OVERHEATING, THE TURBO HAS BEEN REPLACED. I CAN NOT FIND THE LEAK, TURBO IS MESSED UP AGAIN IT WAS IN THE SHOP TWO TIMES FOR THIS AND IT KEEPS DOING THE SAME THING. ALSO LEAKING ANTI FREEZE. *NM

DT*: THE CONTACT STATED WHILE CHECKING THE OIL, WATER WAS NOTICED ON THE UNDER SIDE OF THE HOOD. THE DEALERSHIP REPAIRED THE INNER COOLER. THEN, AFTER DRIVING THE VEHICLE FOR ANOTHER 1500 MILES THIS PROBLEM OCCURRED AGAIN. THE DEALERSHIP DETERMINED THE HEADS OR HEAD GASKET NEEDS TO BE REPLACED, BUT IS UNCERTAIN.

CONSUMER STATES: REACHED 3,000 MILES AND THE ENGINE BLEW, OUT. ENGINE LIGHT CAME ON. BUT CONSUMER SAID MAY BE PISTON. HOWEVER, CAM SHAFT FUSE WAS BAD. *AK

CONSUMER PURCHASED THE VEHICLE, AND WAS DRIVING HOME AFTER PICKING IT UP FROM THE DEALERSHIP. CONSUMER EXPERIENCED A HEADACHE FROM A UNFAMILIAR SMELL. THEN, VEHICLE STALLED IN TRAFFIC, AND HAD TO BE TAKEN BACK TO THE DEALER FOR THE STALLING AND THE SMELL.*AK......REPLACED FAILED INJECTORS. *AK