2005 DODGE GRAND CARAVAN — Problems, Recalls & Safety Data

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N/A

Safety Rating

1,341

Owner Complaints

33 Crashes 10 Fires

6

Recalls

ACTIVE RECALL

2

Service Bulletins

3

Investigations

Overview of the 2005 DODGE GRAND CARAVAN

The 2005 DODGE GRAND CARAVAN has received a total of 1,341 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with EQUIPMENT ADAPTIVE/MOBILITY, SEATS, AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE. 2 technical service bulletins have been issued by Chrysler (FCA US, LLC) for this model year. The most commonly reported problems involve the Latcheslockslinkages (301 complaints), Electrical System (243 complaints), and Exterior Lighting (129 complaints).

Recalls for the 2005 DODGE GRAND CARAVAN

NHTSA has recorded 6 recalls for the 2005 DODGE GRAND CARAVAN, potentially affecting up to 582,622 vehicles.

Recall 10V271000 — EQUIPMENT ADAPTIVE/MOBILITY

| 13 vehicles affected

Defect: ALL IN ONE MOBILITY IS RECALLING CERTAIN MODEL YEAR 1997 THROUGH 2008 CONVERSION VANS EQUIPPED WITH VMI/RICON 6-WAY POWER SEAT BASES. THERE IS A POSSIBILITY OF A DEFECTIVE WELD AT THE JOINT BETWEEN THE PIVOTING PLATE AND THE PIVOTING PLATE PIN.

Consequence: THE SEAT OCCUPANT MAY BE INJURED IF THE SEAT BASE PIN WERE TO BREAK.

Remedy: ALL IN ONE MOBILITY WILL NOTIFY OWNERS AND THE VEHICLES WILL BE REPAIRED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 22, 2010. OWNERS MAY CONTACT ALL IN ONE MOBILITY AT 1-503-255-5005.

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Recall 10V261000 — SEATS

| 2 vehicles affected

Defect: ARIZONA MOBILITY PRODUCTS (AMP) IS RECALLING ONE 2005 AND ONE 2007 CONVERSION VANS BUILT ON DODGE GRAND CARAVAN CHASSIS EQUIPPED WITH VMI/RICON 6-WAY POWER SEAT BASES. THERE IS A POSSIBILITY OF A DEFECTIVE WELD AT THE JOINT BETWEEN THE PIVOTING PLATE AND THE PIVOTING PLATE PIN.

Consequence: THE SEAT OCCUPANT MAY BE INJURED IF THE SEAT BASE PIN WERE TO BREAK.

Remedy: AMP WILL NOTIFY OWNERS AND REPAIR VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 10, 2010. OWNERS MAY CONTACT AMP AT 1-602-385-5988.

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Recall 10V008000 — AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

| 308,950 vehicles affected

Defect: CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2005-2006 DODGE CARAVAN, GRAND CARAVAN AND CHRYSLER TOWN & COUNTRY VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, KANSAS, KENTUCKY, MASSACHUSETTS, MAINE, MARYLAND, MICHIGAN, MINNESOTA, MISSOURI, NEBRASKA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, NORTH DAKOTA, OHIO, PENNSYLVANIA, RHODE ISLAND, SOUTH DAKOTA, TENNESSEE, UTAH, VERMONT, VIRGINIA, WEST...

Consequence: IF THE FRONT CRASH SENSORS BECOME INOPERATIVE, THE DRIVER IS IMMEDIATELY ALERTED BY ILLUMINATION OF THE AIRBAG WARNING LIGHT AND THE VEHICLE SHOULD BE PROMPTLY SERVICED. UNTIL THE VEHICLE IS REPAIRED, THE AIRBAGS MAY NOT PROVIDE THE ENHANCED PROTECTION IN THE EVENT OF A CRASH.

Remedy: CHRYSLER WILL REPLACE THE FRONT AIRBAG SENSORS WITH A NEW DESIGN. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY IMPROVEMENT CAMPAIGN WILL BEGIN DURING JUNE 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403.

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Recall 07E104000 — VISIBILITY:GLASS, SIDE/REAR

| 1,657 vehicles affected

Defect: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

Remedy: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE...

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Recall 06V067000 — VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR

| 268,800 vehicles affected

Defect: ON CERTAIN VANS AND SPORT UTILITY VEHICLES, THE FRONT WINDSHIELD WIPER MOTOR ARMATURE SHAFT MAY BREAK.

Consequence: DURING CERTAIN OPERATING CONDITIONS, LOSS OF FRONT WINDSHIELD WIPING CAPABILITY COULD OCCUR, AND THE DRIVER'S VISION COULD BE OBSCURED WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WINDSHIELD WIPER MOTOR FREE OF CHARGE. THE RECALL BEGAN ON JUNE 19, 2006, TO DODGE DURANGO OWNERS. MINIVAN OWNERS WILL BE NOTIFIED DURING JULY 2006. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

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Recall 04V047000 — SEAT BELTS:FRONT:RETRACTOR

| 3,200 vehicles affected

Defect: AFTER PERFORMING THE NCAP TEST, IT WAS DISCOVERED THAT ON CERTAIN MINIVANS EQUIPPED WITHOUT THE AVAILABLE "STOW 'N GO" SEATING OPTION, THE RIGHT FRONT SEAT BELT RETRACTOR ASSEMBLY MAY HAVE BEEN IMPROPERLY ASSEMBLED.

Consequence: AS A RESULT, THE SEAT BELT MAY NOT PROPERLY RESTRAIN THE OCCUPANT DURING CERTAIN CRASH CONDITIONS, WHICH CAN INCREASE THE RISK OF INJURY.

Remedy: DEALERS WILL INSPECT THE RETRACTOR ASSEMBLIES AND ANY SEAT BELT ASSEMBLY THAT DOES NOT HAVE THE STAKE WILL BE REPLACED. OWNER NOTIFICATION BEGAN ON FEBRUARY 23, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

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Owner Complaints for the 2005 DODGE GRAND CARAVAN

1,341 complaints have been filed with NHTSA for the 2005 DODGE GRAND CARAVAN. Below is a breakdown by vehicle component.

Latcheslockslinkages
Complaints: 301
Electrical System
Complaints: 243 2 Crashes 5 Fires
Exterior Lighting
Complaints: 129 1 Crash 2 Fires
Air Bags
Complaints: 55 10 Crashes 9 Injuries
Fuelpropulsion System
Complaints: 41
Steering
Complaints: 39
Structurebodydoor
Complaints: 36 1 Injury
Air Bagsfrontalsensorcontrol Module
Complaints: 35
Latcheslockslinkagesdoorslatch
Complaints: 34
Engine
Complaints: 24
Structurebody
Complaints: 21
Unknown Or Other
Complaints: 20 1 Crash 2 Injuries
Steeringrack And Pinion
Complaints: 16
Exterior Lightingheadlights
Complaints: 15
Fuel System Gasoline
Complaints: 15
Service Brakes Hydraulic
Complaints: 15 1 Fire
Air Bagsfrontal
Complaints: 13 5 Crashes 13 Injuries
Engine And Engine Cooling
Complaints: 13
Vehicle Speed Control
Complaints: 13 3 Crashes
Steeringrack And Pinionrack
Complaints: 11
Suspension
Complaints: 11
Equipment
Complaints: 10 1 Fire
Power Trainautomatic Transmission
Complaints: 10 2 Crashes
Service Brakes
Complaints: 10 1 Crash
Visibility
Complaints: 10
Power Train
Complaints: 9
Suspensionfront
Complaints: 9
Structure
Complaints: 7 1 Fire
Visibilitypower Window Devices And Controls
Complaints: 7
Engine And Engine Coolingengine
Complaints: 6
Exterior Lightingheadlightsswitch
Complaints: 6
Interior Lighting
Complaints: 6
Tires
Complaints: 6
Equipmentapplianceair Conditioner
Complaints: 5
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 5 1 Crash
Air Bagsknee Bolster
Complaints: 4 4 Crashes 4 Injuries
Electrical Systemhorn
Complaints: 4
Electrical Systemsoftware
Complaints: 4
Electronic Stability Control Esc
Complaints: 4 1 Injury
Exterior Lightingturn Signal
Complaints: 4
Fuel System Other
Complaints: 4
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 4
Steeringhydraulic Power Assist System
Complaints: 4
Structurebodyroof And Pillars
Complaints: 4
Suspensionfrontstabilizer Bar
Complaints: 4
Electrical Systemwiring
Complaints: 3
Engine And Engine Coolingexhaust System
Complaints: 3 4 Injuries
Latcheslockslinkageshatchbackliftgatelock
Complaints: 3
Parking Brake
Complaints: 3
Seat Belts
Complaints: 3 1 Crash 2 Injuries
Seats
Complaints: 3
Seatsmidrear Assembly
Complaints: 3 2 Injuries
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 3
Vehicle Speed Controlcruise Control
Complaints: 3
Visibilitywiper
Complaints: 3
Electrical System Instrument Clusterpanel
Complaints: 2
Electrical System12v24v48v Battery
Complaints: 2
Equipmentelectricalradiotape Deckcd Etc
Complaints: 2
Fuel System Gasolinedeliveryfuel Pump
Complaints: 2
Fuel System Otherstoragefuel Gauge System
Complaints: 2
Power Trainaxle Assembly
Complaints: 2
Seat Beltsintegrated Child Seat
Complaints: 2 1 Injury
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 2
Steeringcolumn
Complaints: 2
Steeringgear Box Other Than Rack And Pinion
Complaints: 2
Steeringhydraulic Power Assisthose Piping And Connections
Complaints: 2
Tirestemporaryemergency Spare Tire
Complaints: 2
Visibilityglass Siderear
Complaints: 2
Visibilityrear Window Wiperwasher
Complaints: 2
Child Seat
Complaints: 1
Electrical Systemalternatorgeneratorregulator
Complaints: 1
Electrical Systemstarter Assemblyrelay
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Engine And Engine Coolingcooling System
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
Complaints: 1
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 1 3 Injuries
Exterior Lightinghazard Flashing Warning Lightsswitch
Complaints: 1
Exterior Lightingheadlightsconcealment Devices
Complaints: 1
Exterior Lightingturn Signalswitch
Complaints: 1
Fuel System Gasolinestorage
Complaints: 1
Latcheslockslinkagestailgatelatch
Complaints: 1 1 Injury
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 1
Power Trainaxle Assemblyaxle Shaft
Complaints: 1
Power Traindrivelineconstant Velocity Joint
Complaints: 1
Seat Beltsfront
Complaints: 1
Seat Beltsfrontretractor
Complaints: 1 1 Crash 4 Injuries
Seat Beltsrearother
Complaints: 1
Seatsfront Assemblyrecliner
Complaints: 1 1 Crash 1 Injury
Service Brakes Airdiscpads
Complaints: 1
Service Brakes Hydraulicfoundation Components
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrumshoeslinings
Complaints: 1
Steeringhydraulic Power Assistpower Steering Fluid
Complaints: 1
Steeringhydraulic Power Assistpump
Complaints: 1
Structurebodydoorhinge And Attachments
Complaints: 1
Structureframe And Members
Complaints: 1
Tirestreadbelt
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemheater Core
Complaints: 1 1 Injury
Visibilityrear Window Wiperwashermotor
Complaints: 1
Visibilityrearview Mirrorsdevicesexterior
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Visibilitywindshield Wiperwashermotor
Complaints: 1
Visibilitywindshield Wiperwasherswitchwiring
Complaints: 1
Wheels
Complaints: 1

Most Recent Complaints

#11586068 | AIR BAGS | | N/A miles Crash
See attached document for complaint
#11551901 | EXTERIOR LIGHTING:HEADLIGHTS | | N/A miles
The contact owns a 2005 Dodge Grand Caravan. The contact stated that while the vehicle was parked, the contact attempted to turn on the headlight and became aware that the headlights were inoperable. No warning light was illuminated. The vehicle had not been diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and determined that the VIN was not included in a recall. The failure mileage was unknown.
#11549410 | FUEL/PROPULSION SYSTEM | | N/A miles
For some reason my caravan has started leaking gas from on top of the gas tank. not sure why, but I heard the was a recall but it was over 15 years ago so you people don't list anything older. i've only had the car a couple months, and also having a catalytic converter problem as well..
#11541257 | TIRES | | 157,000 miles
The contact owns a 2005 Dodge Grand Caravan. The contact stated while driving 30 MPH, the front driver’s side tire detached from the vehicle. The contact stated that the vehicle was towed to the residence and then towed to an independent mechanic. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact stated that the independent mechanic was unable to duplicate the failure. The contact was provided a cost for the repair. The manufacturer was not made aware of the failure. The failure mileage was approximately 157,000.
#11461697 | ENGINE | | N/A miles
Several times in past year after filling the gas tank, shortly after driving away from gas station the engine misfires and stalls. This has been a safety hazard when merging into traffic. This problem is widely noted in forums on the internet for Chrysler minivans, for many other model years including the 2005. The best explanation being given (link follows) is that the vapor/liquid separator valve on top of the fuel tank has failed, a part that is not replaceable--the entire fuel tank must be replaced. Some report it happened when their minivan was brand new. https://ricksfreeautorepairadvice.com/engine-stalls-after-filling-tank-chrysler-minivan/

View all Latcheslockslinkages complaints →

Safety Rating for the 2005 DODGE GRAND CARAVAN

NHTSA has not yet tested the 2005 DODGE GRAND CARAVAN in its New Car Assessment Program.

Technical Service Bulletins for the 2005 DODGE GRAND CARAVAN

Chrysler (FCA US, LLC) has issued 2 technical service bulletins (TSBs) for the 2005 DODGE GRAND CARAVAN. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

08-008-13 — EXTERIOR LIGHTING:HEADLIGHTS:HIGH/LOW BEAM DIMMER SWITCH

Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and replacing the headlamp switch if necessary. The vehicle operator may describe one or both...

01 — EQUIPMENT:APPLIANCE:AIR CONDITIONER

THE UNDERBODY REAR A/C AND HEATER TUBE MOUNTING BRACKETS MAY HAVE INSUFFICIENT CORROSION PROTECTION - CUSTOMER SATISFACTION NOTIFICATION F01. *TT

NHTSA Investigations for the 2005 DODGE GRAND CARAVAN

NHTSA has opened 3 investigations into potential safety defects in the 2005 DODGE GRAND CARAVAN.

Investigation DP14002 — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Closed

Opened:

Engine Stall After Refueling

Investigation EA11010 — EXTERIOR LIGHTING:HEADLIGHTS Closed

Opened:

Loss of headlight illumination

Investigation PE10022 — ELECTRICAL SYSTEM Closed

Opened:

Loss of Headlight Illumination

Other Model Years of the DODGE GRAND CARAVAN

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Other DODGE Models

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Check any vehicle history by VIN - Free vehicle history report