2004 DODGE GRAND CARAVAN — Problems, Recalls & Safety Data

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N/A

Safety Rating

144

Owner Complaints

4 Crashes 2 Fires

3

Recalls

ACTIVE RECALL

0

Service Bulletins

0

Investigations

Overview of the 2004 DODGE GRAND CARAVAN

The 2004 DODGE GRAND CARAVAN has received a total of 144 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 3 recall campaigns affecting this vehicle, covering issues with VISIBILITY:GLASS, SIDE/REAR, STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS, FUEL SYSTEM, GASOLINE. The most commonly reported problems involve the Fuelpropulsion System (25 complaints), Electrical System (10 complaints), and Fuel System Gasoline (8 complaints).

Recalls for the 2004 DODGE GRAND CARAVAN

NHTSA has recorded 3 recalls for the 2004 DODGE GRAND CARAVAN, potentially affecting up to 751,220 vehicles.

Recall 07E104000 — VISIBILITY:GLASS, SIDE/REAR

| 1,657 vehicles affected

Defect: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

Remedy: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE...

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Recall 04V386000 — STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS

| 681,000 vehicles affected

Defect: ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

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Recall 03E053000 — FUEL SYSTEM, GASOLINE

| 68,563 vehicles affected

Defect: CERTAIN AFTERMARKET REPLACEMENT FUEL FILTERS, MODELS WIX FILTER PART NUMBERS 33576, 33577, 33734; NAPA FILTER PART NUMBERS 3576, 3577, 3734; AND CARQUEST FILTER PART NUMBERS 86576, 86577, 86734 USED ON 1996-2000 DAIMLERCHRYSLER TOWN & COUNTRY, DODGE CARAVAN, AND PLYMOUTH VOYAGER VEHICLES, CAN CAUSE THE FUEL LINES TO LEAK.

Consequence: A POSSIBLE FIRE CAN OCCUR IN THE PRESENCE OF AN IGNITION SOURCE.

Remedy: WIX WILL NOTIFY ITS CUSTOMERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. NOTE: THIS DOES NOT INVOLVE ANY PRODUCTS MANUFACTURED BY THE DAIMLERCHRYSLER CORP. NOR ANY DAILMERCHRYSLER DEALERS. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING NOVEMBER 2003. OWNERS WHO...

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Owner Complaints for the 2004 DODGE GRAND CARAVAN

144 complaints have been filed with NHTSA for the 2004 DODGE GRAND CARAVAN. Below is a breakdown by vehicle component.

Fuelpropulsion System
Complaints: 25
Electrical System
Complaints: 10
Fuel System Gasoline
Complaints: 8
Engine And Engine Cooling
Complaints: 7 1 Fire
Service Brakes Hydraulic
Complaints: 7 2 Crashes
Engine
Complaints: 6
Latcheslockslinkages
Complaints: 6
Steering
Complaints: 6
Air Bags
Complaints: 4 2 Crashes 2 Injuries
Exterior Lighting
Complaints: 4 1 Fire
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 4
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 4
Engine And Engine Coolingengine
Complaints: 3
Equipment
Complaints: 3
Latcheslockslinkagesdoorslatch
Complaints: 3
Steeringrack And Pinion
Complaints: 3
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
Complaints: 2
Fuel System Gasolinestoragetank Assembly
Complaints: 2
Power Trainautomatic Transmission
Complaints: 2
Structurebodydoor
Complaints: 2
Unknown Or Other
Complaints: 2
Air Bagsfrontal
Complaints: 1
Electrical System12v24v48v Battery
Complaints: 1
Electrical Systemwiring
Complaints: 1
Electrical Systemwiring Rear Compartmenttrunk
Complaints: 1
Engine And Engine Coolingcooling System
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Fuel System Gasolinedelivery
Complaints: 1
Power Train
Complaints: 1
Seat Belts
Complaints: 1
Seats
Complaints: 1
Seatsfront Assemblyhead Restraint
Complaints: 1
Service Brakes
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 1
Steeringelectric Power Assist System
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1
Steeringhydraulic Power Assisthose Piping And Connections
Complaints: 1
Steeringhydraulic Power Assistpower Steering Fluid
Complaints: 1
Steeringlinkagestie Rod Assembly
Complaints: 1
Structurebody
Complaints: 1
Structurebodyhatchbackliftgatesupport Devicestrut
Complaints: 1
Suspension
Complaints: 1
Suspensionfront
Complaints: 1
Suspensionfrontmacpherson Strut
Complaints: 1
Tires
Complaints: 1
Tiressidewall
Complaints: 1
Tirestreadbelt
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Visibilityrear Window Wiperwasher
Complaints: 1
Visibilitywindshield
Complaints: 1

Most Recent Complaints

#11441320 | AIR BAGS | | N/A miles Crash 1 Injury
The contact owns a 2004 Dodge Grand Caravan. The contact stated that while driving at an undisclosed speed, another vehicle crashed into the rear passenger side of the vehicle. The air bags failed to deploy. The air bags warning light illuminated. The contact stated that her face hit the steering wheel. A police report was filed. The contact drove to the nearest hospital, however, she was unconscious upon arrival and was transported inside the hospital. The vehicle was towed to the contact's residence. The contact had been seeking medical assistance. The dealer was notified of the failure and informed the contact that her VIN was not included in a recall related to the failure. The manufacturer was not notified of the failure. The vehicle was not diagnosed or repaired. The approximate failure mileage was unknown.
#11403971 | UNKNOWN OR OTHER | | 200,000 miles
SLIDING DOOR LOCKING ACTIVATOR FAILURE PREVENTS TO DOOR FROM BEING UNLOCKED MANUALLY WHICH IS A BIG SAFETY ISSUE BECAUSE REAR PASSENGERS CANNOT EXIT THEM DOORS AND THEREFORE HAVE TO CLIMB OVER THE CONSOLE AND FRONT SEATS TO EXIT .. THIS IS A BIG PROBLEM AFFECTING ALL GRAND CARAVAN AND CARAVANS WITH POWER LOCK AND SLIDING DOORS. I WILL REPEAT THIS YOU CANNOT UNLOCK THE DOOR MANUALLY IF THE ACTUATOR FAILS WHICH PREVENTS PASSENGERS FROM EXITING THE VEHICLE IN THE CASE OF AN EMERGENCY AND CHRYSLER NEEDS TO RECALL THESE VEHICLES AND REPAIR THEM SO THE LOCKS CAN BE UNLOCK UNDER ALL CIRCUMSTANCES FROM THE INSIDE
#11319349 | ENGINE | | 213,000 miles
TL* THE CONTACT OWNS A 2004 DODGE GRAND CARAVAN. THE CONTACT STATED WHILE DRIVING, THE VEHICLE OVERHEATED WITHOUT WARNING. THE FAILURE OCCURRED SEVERAL TIMES. THE CONTACT STATED AS PRECAUTION THE VEHICLE WAS STOPPED TO ALLOW THE ENGINE TO COOL DOWN. THE VEHICLE WAS NOT TAKEN TO A DEALER NOR WAS THE MANUFACTURED NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 213,000.*DT CONSUMER STATED AFTER CHANGING THE THERMOSTAT PIECES OF PLASTIC CAME OUT OF THE MOTOR. PROBLEM WITH OVERHEATING HAS OCCURED FOR 4 YEARS. *JB*DT*JB
#11253106 | FUEL/PROPULSION SYSTEM | | 260,000 miles
HAIRLINE CRACKS IN FUEL PUMP OUTLET JUST BEFORE CONNECTING TO FUEL LINE LEADS TO STRONG FUEL SMELL AND FUEL VAPORS ALL AROUND VEHICLE. FUEL PUMP NEEDS REPLACEMENT TO REPAIR THIS DANGEROUS CONDITION. HIGHLY SUGGEST DIFFERENT FUEL PUMP DESIGN THAT IS NOT PRONE TO HAIRLINE CRACKS AND POTENTIAL FIRE HAZARD AS FUEL LEAK IS ABOUT ONE FOOT AWAY FROM A HOT MUFFLER AND A TOSSED CIGARETTE OR OTHER SPARK COULD CAUSE A FIRE OR EXPLOSION.
#10924275 | FUEL/PROPULSION SYSTEM | | 115,000 miles
AFTER FILLING THE GAS TANK, WITHIN A FEW MILES THE VEHICLE WILL STALL. DODGE ALREADY HAS EXTENDED THE WARRANTY ON THE FUEL TANK OF VEHICLE BUILT AFTER SEPTEMBER 2003 BUT MINE WAS BUILT AUGUST 5 2003 SO IT IS OUTSIDE THEIR WINDOW. THIS IS A VERY DANGEROUS ISSUE BECAUSE IT HAS HAPPENED TO ME ON THE HIGHWAY AT 55 MILES AN HOUR AND I THEN HAVE NO POWER AND NEED TO GET OUT OF THE WAY OF TRAFFIC THAT IS GOING TO RUN ME OVER.

View all Fuelpropulsion System complaints →

Safety Rating for the 2004 DODGE GRAND CARAVAN

NHTSA has not yet tested the 2004 DODGE GRAND CARAVAN in its New Car Assessment Program.

Technical Service Bulletins for the 2004 DODGE GRAND CARAVAN

No technical service bulletins have been reported for this vehicle.

NHTSA Investigations for the 2004 DODGE GRAND CARAVAN

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the DODGE GRAND CARAVAN

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Other DODGE Models

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Check any vehicle history by VIN - Free vehicle history report