2006 SATURN ION — Problems, Recalls & Safety Data

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N/A

Safety Rating

1,537

Owner Complaints

72 Crashes 7 Fires 1 Death

6

Recalls

ACTIVE RECALL

32

Service Bulletins

1

Investigation

Overview of the 2006 SATURN ION

The 2006 SATURN ION has received a total of 1,537 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 7 recall campaigns affecting this vehicle, covering issues with STEERING:ELECTRIC POWER ASSIST SYSTEM, ELECTRICAL SYSTEM:IGNITION, ELECTRICAL SYSTEM:IGNITION:SWITCH. 32 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Steering (524 complaints), Electrical System (310 complaints), and Fuelpropulsion System (111 complaints).

Recalls for the 2006 SATURN ION

NHTSA has recorded 7 recalls for the 2006 SATURN ION, potentially affecting up to 8,045,997 vehicles.

Recall 14V153000 — STEERING:ELECTRIC POWER ASSIST SYSTEM

| 1,373,177 vehicles affected

Defect: General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to...

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Recall 14V171000 — ELECTRICAL SYSTEM:IGNITION

| 2,191,014 vehicles affected

Defect: General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary,...

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Recall 14V047000 — ELECTRICAL SYSTEM:IGNITION:SWITCH

| 2,190,934 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and...

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Recall 14V047000 — AIR BAGS

| 2,190,934 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and...

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Recall 14E021000 — ELECTRICAL SYSTEM:IGNITION:SWITCH

| 14,529 vehicles affected

Defect: UCI-FRAM Group is recalling certain LS1328 ignition Switches sold as Wells LS1328, Duralast LS1328, Airtex 1S6097, and Carquest 53-27479, and LS1497 Ignition Switches sold as Wells LS1497, Duralast LS1497, Airtex 1S10961, and Carquest 53-27967, for use on various General Motors model and model year vehicles during repair and replacement of the original ignition switch. The weight on the key ring...

Consequence: If the ignition switch moves from the run position to accessory, the car would stall and the air bags will not deploy in the event of a crash, increasing the risk of personal injury to the occupants.

Remedy: UCI-FRAM Group has notified its purchasers to quarantine and return all inventory. Any switches already installed in vehicles will be replaced by GM dealers as part of NHTSA recall 14V-047, free of charge. UCI-Fram's purchasers should contact UCI-FRAM Group at...

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Recall 09V419000 — FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

| 69,139 vehicles affected

Defect: GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROLET COBALT, PONTIAC G5 AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA, CALIFORNIA, FLORIDA, NEVADA AND TEXAS. THE PLASTIC SUPPLY OR RETURN...

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN THE SAME TIME FRAME FOR MODEL YEAR 2006 VEHICLES REGISTERED IN ALABAMA, ARKANSAS, CALIFORNIA, FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NORTH CAROLINA, NEW MEXICO,...

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Recall 09E012000 — EXTERIOR LIGHTING

| 16,270 vehicles affected

Defect: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

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Owner Complaints for the 2006 SATURN ION

1,537 complaints have been filed with NHTSA for the 2006 SATURN ION. Below is a breakdown by vehicle component.

Steering
Complaints: 524 17 Crashes 1 Fire 6 Injuries
Electrical System
Complaints: 310 12 Crashes 2 Fires 8 Injuries 1 Death
Fuelpropulsion System
Complaints: 111 1 Crash 2 Fires 2 Injuries
Fuel System Gasoline
Complaints: 93 1 Crash
Air Bags
Complaints: 57 21 Crashes 1 Fire 18 Injuries
Electrical Systemignition
Complaints: 56
Engine
Complaints: 41 1 Crash 1 Fire
Fuel System Gasolinedeliveryfuel Pump
Complaints: 40
Unknown Or Other
Complaints: 26
Power Train
Complaints: 24
Engine And Engine Cooling
Complaints: 23
Electrical Systemignitionswitch
Complaints: 18
Vehicle Speed Control
Complaints: 15 3 Crashes 3 Injuries
Steeringelectric Power Assist System
Complaints: 13
Electronic Stability Control Esc
Complaints: 11
Latcheslockslinkages
Complaints: 10
Suspension
Complaints: 10 1 Crash
Structurebody
Complaints: 9 1 Crash
Power Trainautomatic Transmission
Complaints: 7
Engine And Engine Coolingengine
Complaints: 6 1 Crash
Exterior Lighting
Complaints: 6
Service Brakes
Complaints: 6 4 Crashes
Steeringhydraulic Power Assist System
Complaints: 6
Structurebodydoor
Complaints: 6
Fuel System Other
Complaints: 5 1 Crash
Steeringcolumn
Complaints: 5
Tires
Complaints: 5
Visibilitypower Window Devices And Controls
Complaints: 5
Electrical Systemignitionanti Theftcontrol Module
Complaints: 4
Equipment
Complaints: 4
Service Brakes Hydraulic
Complaints: 4
Structure
Complaints: 4
Air Bagsfrontal
Complaints: 3 3 Crashes 6 Injuries
Electrical System12v24v48v Battery
Complaints: 3
Electrical Systemwiring
Complaints: 3 1 Crash
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 3
Power Trainmanual Transmission
Complaints: 3
Visibility
Complaints: 3
Visibilitysunmoon Roof Assembly
Complaints: 3
Visibilitywiper
Complaints: 3
Wheels
Complaints: 3 2 Crashes
Latcheslockslinkagesdoorslatch
Complaints: 2
Seat Belts
Complaints: 2 1 Crash 1 Injury
Seat Beltsfrontretractor
Complaints: 2
Structurebodytrunk Lid
Complaints: 2
Suspensionfront
Complaints: 2
Tirestreadbelt
Complaints: 2
Air Bagsfrontalsensorcontrol Module
Complaints: 1
Air Bagssidewindow
Complaints: 1
Electrical System Instrument Clusterpanel
Complaints: 1
Electrical Systemalternatorgeneratorregulator
Complaints: 1
Electrical Systemhorn
Complaints: 1
Electrical Systemignitionmodule
Complaints: 1
Electrical Systemstarter Assembly
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Equipment Adaptivemobility
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1
Exterior Lightingheadlightsswitch
Complaints: 1
Exterior Lightingturn Signalswitch
Complaints: 1
Fuel System Gasolinestoragetank Assembly
Complaints: 1
Interior Lighting
Complaints: 1
Parking Brake
Complaints: 1
Power Trainautomatic Transmissioncooling Unit And Lines
Complaints: 1
Power Traindrivelinedriveshaft
Complaints: 1
Power Trainmanual Transmissioninternalgears
Complaints: 1
Seat Beltsfront
Complaints: 1
Seat Beltsrearother
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1 1 Crash 2 Injuries
Service Brakes Hydraulicpedals And Linkages
Complaints: 1
Steeringcolumn Lockinganti Theft Device
Complaints: 1
Steeringhydraulic Power Assistpump
Complaints: 1
Steeringrack And Pinion
Complaints: 1
Structurebodybumpers
Complaints: 1
Structurebodyhood
Complaints: 1
Structurebodyroof And Pillars
Complaints: 1
Suspensionfrontcontrol Armlower Arm
Complaints: 1
Suspensionfrontwheel Bearing
Complaints: 1
Trailer Hitches
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1

Most Recent Complaints

#11649410 | ELECTRICAL SYSTEM | | 85,200 miles
The contact owns a 2006 Saturn Ion. The contact stated that the instrument panel and radio were intermittently inoperable. The contact stated that the ignition switch failed to turn to the OFF position as needed intermittently. Additionally, the contact stated that while driving and turning the steering wheel to the right to make a right turn, the steering was significantly wobbly. The contact related the failure to NHTSA Campaign Numbers: 14V171000 (Electrical System) and 14V153000 (Steering). Additionally, the contact stated that the vehicle was experiencing a fuel leak. The vehicle was taken to the Subaru dealer, where it was purchased. The vehicle was not diagnosed or repaired. An unknown Chevrolet dealer was contacted and confirmed that the VIN was not included in a recall. The manufacturer was notified of the failure and informed the contact that unknown recalls were previously performed on the vehicle. The failure mileage was approximately 85,200.
#11649410 | STEERING | | 85,200 miles
The contact owns a 2006 Saturn Ion. The contact stated that the instrument panel and radio were intermittently inoperable. The contact stated that the ignition switch failed to turn to the OFF position as needed intermittently. Additionally, the contact stated that while driving and turning the steering wheel to the right to make a right turn, the steering was significantly wobbly. The contact related the failure to NHTSA Campaign Numbers: 14V171000 (Electrical System) and 14V153000 (Steering). Additionally, the contact stated that the vehicle was experiencing a fuel leak. The vehicle was taken to the Subaru dealer, where it was purchased. The vehicle was not diagnosed or repaired. An unknown Chevrolet dealer was contacted and confirmed that the VIN was not included in a recall. The manufacturer was notified of the failure and informed the contact that unknown recalls were previously performed on the vehicle. The failure mileage was approximately 85,200.
#11570686 | ENGINE | | N/A miles
Airbags
#11570686 | FUEL/PROPULSION SYSTEM | | N/A miles
Airbags
#11570686 | VISIBILITY/WIPER | | N/A miles
Airbags

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Safety Rating for the 2006 SATURN ION

NHTSA has not yet tested the 2006 SATURN ION in its New Car Assessment Program.

Technical Service Bulletins for the 2006 SATURN ION

General Motors, LLC has issued 32 technical service bulletins (TSBs) for the 2006 SATURN ION. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

030604017I — ENGINE AND ENGINE COOLING:ENGINE:DIESEL

THIS INFORMATIONAL BULLETIN EXPLAINS THE USE OF DIESEL FUEL ADDITIVES IN AN ENGINE, ARE NOT REQUIRED UNLESS THE CUSTOMER DESIRES ADDITIVES TO PREVENT FUEL CONCERNS DEPENDING ON FUEL OR TEMPERATURE RELATED CONDITIONS.

00-06-01-026G — ENGINE AND ENGINE COOLING

This informational bulletin provides information to technicians regarding intake manifold inspection/replacement after severe internal engine damage.

14728A — FUEL SYSTEM, OTHER

14728A - SPECIAL COVERAGE (REVISED PART INFORMATION). CERTAIN 2006 CHEVROLET COBALT, PONTIAC PURSUIT, PONTIAC G4, AND SATURN ION VEHICLES AND CERTAIN 2007 CHEVROLET COBALT, PONTIAC G5, AND SATURN ION VEHICLES AND CERTAIN 2008 CHEVROLET COBALT AND PONTIAC G5 VEHICLES MAY HAVE A CRACKED FUEL TANK INLET CONTROL VALVE. VEHICLES THAT...

12191B — FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP

12191B - SPECIAL COVERAGE (REVISED PARTS). SOME 2006 MODEL YEAR PONTIAC PURSUIT, 2006-2007 MODEL YEAR SATURN ION, 2006-2009 MODEL YEAR CHEVROLET COBALT, 2007-2009 MODEL YEAR CHEVROLET EQUINOX, PONTIAC G5, AND TORRENT, AND 2008-2009 MODEL YEAR CHEVROLET UPLANDER AND PONTIAC MONTANA SV6 VEHICLES MAY HAVE A CONDITION IN WHICH THE PLASTIC...

SB-09275 — FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP

SATURN/PONTIAC/CHEVROLET: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. SPECIAL COVERAGE ADJUSTMENT; FUEL ODOR OR SPOTTING ON GROUND; REPLACE FUEL PUMP MODULE. SOME VEHICLES MAY HAVE A CONDITION IN WHICH PLASTIC SUPPLY OR RETURN PORT ON MODULAR RESERVOIR ASSEMBLY (MRA) MAY CRACK. MODELS 2006-07 COBALT, G4, ION, 2007 G5. *PE UPDATED...

14632 — ELECTRICAL SYSTEM:IGNITION:SWITCH

Special Coverage Adjustment ? Unable to Remove Ignition Key

PIT5264B — EQUIPMENT:ELECTRICAL:NAVIGATIONAL SYSTEM(GLOBAL POSITIONING SYSTEM)

This Preliminary Information communication provides information to the technician about vehicles that are travelling from Canada to the United States. While in the United States they are unable to receive Turn-by-Turn directions. Due to the existing cellular provider not having roaming agreements in areas outside of Canada to support transmitting...

PIP3333C — ENGINE AND ENGINE COOLING

This Preliminary Information communication provides information to the technician about vehicles that have an intermittent engine misfire and a Service Engine Soon Malfunction Indicator Lamp. Technician may find Diagnostic Trouble Code P0300, P0301, and/or P0304. Technician will need to follow published Service Information diagnostics first. If the Service Information diagnostics...

03-06-03-004M — EQUIPMENT ADAPTIVE/MOBILITY

This warranty bulletin explains how to use the EL-50313 Midtronic GR8 Battery tester to test a battery and determin if it is warranty or not.

14133 — ELECTRICAL SYSTEM

Replace Ignition Key

Showing 10 of 32 technical service bulletins.

NHTSA Investigations for the 2006 SATURN ION

NHTSA has opened 1 investigation into potential safety defects in the 2006 SATURN ION.

Investigation EA11014 — STEERING:ELECTRIC POWER ASSIST SYSTEM Closed

Opened:

Electric Power Steering Failure

Other Model Years of the SATURN ION

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Other SATURN Models

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