2005 SATURN ION — Problems, Recalls & Safety Data

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N/A

Safety Rating

755

Owner Complaints

49 Crashes 5 Fires

5

Recalls

ACTIVE RECALL

21

Service Bulletins

1

Investigation

Overview of the 2005 SATURN ION

The 2005 SATURN ION has received a total of 755 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with STEERING:ELECTRIC POWER ASSIST SYSTEM, ELECTRICAL SYSTEM:IGNITION, AIR BAGS. 21 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Steering (255 complaints), Electrical System (173 complaints), and Electrical Systemignition (38 complaints).

Recalls for the 2005 SATURN ION

NHTSA has recorded 6 recalls for the 2005 SATURN ION, potentially affecting up to 7,976,858 vehicles.

Recall 14V153000 — STEERING:ELECTRIC POWER ASSIST SYSTEM

| 1,373,177 vehicles affected

Defect: General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while driving.

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to...

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Recall 14V171000 — ELECTRICAL SYSTEM:IGNITION

| 2,191,014 vehicles affected

Defect: General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary,...

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Recall 14V047000 — AIR BAGS

| 2,190,934 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and...

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Recall 14V047000 — ELECTRICAL SYSTEM:IGNITION:SWITCH

| 2,190,934 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and...

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Recall 14E021000 — ELECTRICAL SYSTEM:IGNITION:SWITCH

| 14,529 vehicles affected

Defect: UCI-FRAM Group is recalling certain LS1328 ignition Switches sold as Wells LS1328, Duralast LS1328, Airtex 1S6097, and Carquest 53-27479, and LS1497 Ignition Switches sold as Wells LS1497, Duralast LS1497, Airtex 1S10961, and Carquest 53-27967, for use on various General Motors model and model year vehicles during repair and replacement of the original ignition switch. The weight on the key ring...

Consequence: If the ignition switch moves from the run position to accessory, the car would stall and the air bags will not deploy in the event of a crash, increasing the risk of personal injury to the occupants.

Remedy: UCI-FRAM Group has notified its purchasers to quarantine and return all inventory. Any switches already installed in vehicles will be replaced by GM dealers as part of NHTSA recall 14V-047, free of charge. UCI-Fram's purchasers should contact UCI-FRAM Group at...

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Recall 09E012000 — EXTERIOR LIGHTING

| 16,270 vehicles affected

Defect: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

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Owner Complaints for the 2005 SATURN ION

755 complaints have been filed with NHTSA for the 2005 SATURN ION. Below is a breakdown by vehicle component.

Steering
Complaints: 255 9 Crashes 5 Injuries
Electrical System
Complaints: 173 4 Crashes 2 Fires 1 Injury
Electrical Systemignition
Complaints: 38
Air Bags
Complaints: 29 14 Crashes 9 Injuries
Exterior Lighting
Complaints: 23
Engine
Complaints: 22 2 Crashes 1 Fire 1 Injury
Fuelpropulsion System
Complaints: 21
Unknown Or Other
Complaints: 20
Electrical Systemignitionswitch
Complaints: 13
Power Train
Complaints: 13
Vehicle Speed Control
Complaints: 12 2 Crashes
Steeringelectric Power Assist System
Complaints: 11
Engine And Engine Cooling
Complaints: 9
Power Trainautomatic Transmission
Complaints: 7
Electronic Stability Control Esc
Complaints: 6
Structurebody
Complaints: 6 2 Crashes 1 Fire 2 Injuries
Suspension
Complaints: 6 1 Crash 1 Injury
Air Bagsfrontal
Complaints: 5 5 Crashes 4 Injuries
Engine And Engine Coolingengine
Complaints: 5
Fuel System Gasoline
Complaints: 4
Seat Belts
Complaints: 4 2 Crashes
Service Brakes
Complaints: 4 2 Crashes 1 Injury
Electrical Systemwiringinteriorunder Dash
Complaints: 3 1 Crash
Exterior Lightingturn Signal
Complaints: 3
Power Trainmanual Transmission
Complaints: 3
Seats
Complaints: 3 3 Crashes 5 Injuries
Steeringhydraulic Power Assist System
Complaints: 3
Vehicle Speed Controlaccelerator Pedal
Complaints: 3
Vehicle Speed Controlcruise Control
Complaints: 3
Equipment
Complaints: 2
Equipment Adaptivemobility
Complaints: 2
Exterior Lightingheadlights
Complaints: 2
Fuel System Otherstoragefuel Gauge System
Complaints: 2
Latcheslockslinkages
Complaints: 2
Power Trainclutch Assembly
Complaints: 2
Service Brakes Hydraulic
Complaints: 2
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 2 1 Crash
Structurebodydoor
Complaints: 2
Tires
Complaints: 2
Visibility
Complaints: 2
Visibilityglass Siderear
Complaints: 2
Wheels
Complaints: 2
Electrical System12v24v48v Battery
Complaints: 1
Electrical Systemignitionanti Theftcontrol Module
Complaints: 1
Electrical Systemignitionmodule
Complaints: 1
Electrical Systemwiring
Complaints: 1
Electrical Systemwiringfront Underhood
Complaints: 1 1 Fire
Engine And Engine Coolingenginegasoline
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1
Exterior Lightingfog Lights
Complaints: 1
Exterior Lightingheadlightsconcealment Devices
Complaints: 1
Exterior Lightingturn Signalflasher Unit
Complaints: 1
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 1
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
Complaints: 1
Power Trainaxle Assembly
Complaints: 1 1 Crash
Power Trainmanual Transmissionfloor Shift Assembly
Complaints: 1
Service Brakes Hydraulicfluid
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 1
Steeringcolumn
Complaints: 1
Structure
Complaints: 1
Structurebodyroof And Pillars
Complaints: 1
Structureframe And Members
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1
Visibilitywiper
Complaints: 1

Most Recent Complaints

#11699599 | ELECTRICAL SYSTEM | | N/A miles
This vehicle has an electrical issue from time to time seemingly out of nowhere. There is no power steering it just shuts off sometimes it’ll stay off for an hour sometimes it’ll stay off for weeks and I can’t figure out how to fix it. It randomly fixes itself same can be said for the air conditioning And the driver side, headlight all of these electrical functions, seemingly turn themselves up or down for no apparent reason.
#11699599 | EXTERIOR LIGHTING | | N/A miles
This vehicle has an electrical issue from time to time seemingly out of nowhere. There is no power steering it just shuts off sometimes it’ll stay off for an hour sometimes it’ll stay off for weeks and I can’t figure out how to fix it. It randomly fixes itself same can be said for the air conditioning And the driver side, headlight all of these electrical functions, seemingly turn themselves up or down for no apparent reason.
#11699599 | STEERING | | N/A miles
This vehicle has an electrical issue from time to time seemingly out of nowhere. There is no power steering it just shuts off sometimes it’ll stay off for an hour sometimes it’ll stay off for weeks and I can’t figure out how to fix it. It randomly fixes itself same can be said for the air conditioning And the driver side, headlight all of these electrical functions, seemingly turn themselves up or down for no apparent reason.
#11674938 | ELECTRICAL SYSTEM:IGNITION | | 167,000 miles
The contact owns a 2005 Saturn Ion. The contact stated that the ignition key was stuck inside the ignition key slot, and the vehicle failed to start. The cause of the failure was not yet determined. The contact was informed that the VIN was not included in the NHTSA Campaign Number: 14V171000 (ELECTRICAL SYSTEM). The dealer was not contacted regarding the failure. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 167,000.
#11648021 | ELECTRICAL SYSTEM | | N/A miles
My key is stuck in the I can take it out the o2 seners not reading

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Safety Rating for the 2005 SATURN ION

NHTSA has not yet tested the 2005 SATURN ION in its New Car Assessment Program.

Technical Service Bulletins for the 2005 SATURN ION

General Motors, LLC has issued 21 technical service bulletins (TSBs) for the 2005 SATURN ION. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

PIT5484 — EQUIPMENT

This Preliminary Information communication advises the technician that if OnStar is unable to configure the vehicle after the OnStar 15-08-44-001 upgrade and Onstar receives a 118 error code when attempting to configure the vehicle. Dealers should receive a sheet with the kit that provides steps to assist with handling this...

14113D — ELECTRICAL SYSTEM:IGNITION:INTERLOCK/LOCKOUT

Replace Ignition Lock Cylinder and Ignition Key

11-00-89-005D — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provide policy information on clarification of use-dealer empowerment labor operations and customer enthusiasm.

050604020 — ELECTRICAL SYSTEM

SERVICE ENGINE SOON LIGHT ILLUMINATED FUEL GAUGES STAY ON FLUCTUATING SPEEDOMETER AND OR TACHOMETER INTERMITTENT VEHICLE THEFT SECURITY TELLTALE LAMP ON. *EH

050307001A — SUSPENSION

PREMATURE AND/OR IRREGULAR TIRE WEAR. *TT

05538 — ENGINE AND ENGINE COOLING

ENGINE CONTROL MODULE SOFTWARE UPGRADE. *EH

050604005 — ENGINE AND ENGINE COOLING:ENGINE

SERVICE ENGINE SOON LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTC) P0300 MISFIRE DETECTED AND/OR P0315 CRANKSHAFT VARIATION POSITION NOT LEARNED AND/OR P0507 IDLE SPEED TOO HIGH AND/OR P1574 STOP LAMP SWITCH CIRCUIT AND/OR P1621 CONTROL MODULE LONG TERM MEMORY PERFORMANCE SET AND/OR CRUISE CONTROL IS INOPERATIVE. *TT

050849004 — FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

ERRATIC FUEL GAUGE READINGS. *TT

2350 — WHEELS

WHEEL LOCK ISSUE. *SC

030138020 — EQUIPMENT:APPLIANCE:AIR CONDITIONER

AIR CONDITIONING (A/C) CONDENSATION LEAKING ONTO THE VEHICLE FLOOR DURING TIMES OF A/C USAGE. *TT THIS BULLETIN REPLACES 03-01-38-020 DATED 11/01/2003. *TT

Showing 10 of 21 technical service bulletins.

NHTSA Investigations for the 2005 SATURN ION

NHTSA has opened 1 investigation into potential safety defects in the 2005 SATURN ION.

Investigation RQ10004 — STEERING:ELECTRIC POWER ASSIST SYSTEM Closed

Opened:

Electric Power Steering Failure

Other Model Years of the SATURN ION

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Other SATURN Models

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