2015 FORD EXPLORER Structurebody Problems
124 NHTSA complaints on file
Structurebody Issues in the 2015 FORD EXPLORER
124 structurebody complaints have been filed with NHTSA for the 2015 FORD EXPLORER. Of these, 4 involved a crash, 0 involved a fire, and 2 resulted in injury.
124
Complaints
4
Crashes
0
Fires
2
Injuries
0
Deaths
All Structurebody Complaints
A recall was issued in Jan 2024 - notice 24S02/NHTSA Recall 24V031. In the fall, maybe September 2024, we had still been unable to schedule an inspection by the dealership. We were driving on the interstate, and part of the exterior A-pillar trim detached and flew off of the car into traffic, where it could have potentially caused an accident, had there been more traffic at the time. We finally got the vehicle inspected in Spring 2025, and were told we did need the trim replaced on both sides, and it should be available by the fall of 2025. During the first week in January 2026, I asked again about the replacement, and was informed that the new projected date for the part to be available was a year out (i.e. end of 2026 or beginning of 2027). In Aug 2025, we had the windscreen replaced, and were told by...
The recall campaign from Jan 19,2024 Manufacturer Recall Number24S02 NHTSA Recall Number24V031 has been open since 2024 and has not had a remedy become available. In the meantime, my passenger side pillar has become detached, as warned in the recall. Rain leaks into my car and causes visibility issues. This is worrisome because I do have three young children, one in a car seat right behind the passenger side. In addition, the second recall,Oct 13,2025 Manufacturer Recall Number25SA9 NHTSA Recall Number25v695 is also an extreme issue with my vehicle. The backup camera has malfunctioned several times, almost daily at this point. It also will not notify me of something behind me as it's intended to at times. FORD has yet to remedy either of these.
Exterior A-pillar trim and rubber strip on both sides has detached from vehicle on the highway. The sides got detached on separate occasions. While driving on the highway, the driver side rubberstrip got detached in one end, starting to flap back and forth over the windscreen, making a lot of noise and obstructing the view. The trim did not come off that time. The passenger side entire trim flew off completely on the highway causing a hazard for other drivers. There is a recall, 24S02 since 2 years ago in relation to this but Ford has not yet been able to address the issue. I received another letter from them to immediately call the dealer to schedule inspection and repair. However, the dealer keeps telling me that the parts have been on backorder for over a year and they cannot address the issue without the parts. How long is it...
My vehicle is impacted by the existing safety recalls. The trim around my windshield has broken and parts have flown off the car while driving. I have taken my car to the dealer to ask for repair and they said they should have parts in about 3 months. It has been nearly a year and they still do not have parts. I cannot imagine why they can't get the parts for a safety issue in this amount of time. Is there anything you can to do force them to prioritize getting these parts and getting my car fixed?
Hello. From what I understand, Ford has not come up with a solution for the exterior a--pillar applique trim clip attachments. I fully believe they have abandoned this issue as its not a brand new vehicle. Well, its new to me so it fully counts and should not be abandoned. I was on the highway in St. Louis, Missouri (I live right across the river in Illinois) and out of nowhere, something hit my car. I swerved and almost hit a driver to my left and after that, I almost got the guy in front of me. Now this caused a massive panic attack and soon after anxiety set in. I have horrible anxiety issues and I have the prescriptions to prove it. Its so bad, I can't fall asleep and so I take another prescrption for help getting to sleep. Anyway, I got off the closest ramp ands parked...
I received a recall letter in February 2024 stating there was a recall on my vehicle and that the parts for fixing the recall were out of stock, and they should be available in the latter half of 2024. I never recieved another letter and the part of my vehicle that is recalled flew off my vehicle while driving on the highway it hit my rear passenger window and scared everyone in the vehicle the window didn't bust and I didn't realize that it was a piece of my vehicle that flew off until I got to where I was headed and seen the part missing, while we were driving I thought someone threw something out the window.
The pillar trim recall has been in effect for nearly 2 years. I took my husband’s Explorer (I am his legal guardian as he suffered [XXX] and he has been hospitalized for over a year) to Chillicothe MO Ford in October of 2024 for the safety recall on this trim issue, as my A pillar trim flew off from the highway and may have impacted another vehicle on [XXX] between St. Joseph and Kansas City at around that time. Chillicothe Ford inspected the vehicle and ordered parts. It is now almost over a year, and neither Chillicothe Ford or Ford Corporate Office can give me an estimate on when it the parts are available. I escalated this concern yet again to Ford Corporate, and they blamed it on the Chillicothe dealership for not requesting an emergency part order. I talked to Chillicothe Ford immediately thereafter, and they said that they...
Best Ford in NH stated NHTSA recall 24v031 was completed but it was not, possible fraud.
The a pillar trim is defective and there is a currently recall. However the last updated said parts will be available in 2024. We are currently halfway through 2025 with no resolution. This is unacceptable and the manufacture needs to address this ASAP.
Date of Occurrence: Monday, [XXX] While driving on [XXX] in Florida, the Exterior A-Pillar on the Drivers Side Window blew off of my vehicle. The entire thing! My Vehicle has been under a Recall for this very problem. Safety Recall Notice 24S02/NHTSA Recall 24V031. I even had a repair appointment set up at the Dealership that we bought the vehicle from in 2018. Paradise Ford in Cocoa, FL. Upon arrival, I was informed that they had no parts and would actually, be calling all of the other clients that were scheduled that day for the same repair. Since then, I have received an additional Letter from the Ford Company letting me know that Parts are still unavailable. Now, that this has occurred, I have reached out to a local Ford Dealership here in Wisconsin (our Primary Residence) and also been told that no parts are available. I am currently awaiting...
On the hood, the paint is coming off (and has been for several years). It looks like maybe where it was "clamped" (for lack of better words) while they were painting the hood and maybe the paint didn't adhere like it should. I have actually seen several 2015 Ford Explorers that have the exact same paint spots missing on their hoods. One time I almost tried to get into another Explorer because it was black and the paint was missing in the same spot and i thought it was my car. My next issue is the back up camera doesn't work more often than it does. It always says unavailable. I know there have been recalls on other Fords for the exact same reason, so not sure why 2015 Ford Explorers were excluded.
waiting for recall repair to be done, over 1yr and still nothing
Exterior A-pillar applique trim clip attachments not properly engaged due to improper assembly .An exterior A-pillar trim part that detaches while driving can create a road hazard for other road users, increasing the risk of a crash
The contact owns a 2015 Ford Explorer. The contact received notification of NHTSA Campaign Number: 24V031000 (Structure); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the A-Pillar trim was detaching from the vehicle. The dealer was contacted. The manufacturer was not made aware of the issue. The failure mileage was 80,000. VIN tool confirms parts not available.
One of my window pillar flew off at night on 95. This is so dangerous and the other side is about to come off. The local dealerships do not have the parts available. I have been waiting a long time
i dont understand ford explorer has same recall i have a lot of recall on these and i cant take it off everytime its a recall. i work 7 days a week. Thats the reason i try to trade it in . But i still own a lot for it. I dont know to much about the explorer i brought from the carlot.
The A-pillar trim piece on the passenger side of my 2015 Explorer came off of the vehicle while it was being driven. This could have put someone on the road behind me at risk of a serious accident. I took it to the Ford dealership and they inspected it and determined that both A-pillar trim pieces need to be repaired and replaced under an existing recall from Ford Motor Co.. The dealership did not give me a copy of the inspection report, but I signed one on 8/12/2024. I was told by the dealership service department that the parts are on backorder, and a date for replacement could not be given. I was told that I could continue to drive my car "as is" while waiting indefinitely for parts for this repair and replacement. I feel that Ford Motor Co. is not giving this the attention it deserves, and is...
A Pillar molding blew off on the highway.
The PILLAR APPLIQUE TRIM has came off on BOTH sides of my windshield. I was driving down the highway and the trim came 90% off. I swerved wondering what was going on, almost wrecked and had to slow down to exit. I had tape in the car and had to tape it down. This is a known issue to Ford and they have a safety recall on it, yet has no date when it can be fixed. I was told if I need it fix it has to be done at a Ford Dealership if I would like to be reimbursed once the “full” recall goes in effect. However, I was told since there is safety recall, Ford dealerships will not fix it! L the bolts and screws are showing on both side of my windshield.
Extensive leaking from the windshield area that is causing a significant amount of water to flood the passenger floorboard and the middle console where the screen for the radio, ac/heating control, and navigation system is. The lights on the middle console screen have become wet and are now blinking. The radio and the ac/heating screen is not allowing for any adjustments. The airbag light is now on the driver's console screen. The safety concerns due to the leaking of the windshield or the seals around the windshield would be an sudden loss of vehicle power while driving. Another safety concern is the windshield or the parts of the seals will come lose while operating the vehicle. There is also water leakage coming from the interior lights right above the middle console control panel.
The external A pillar clip is clearly malfunctioned with no remedy available
The Moonroof/Sunroof’s motor always breaks down in winter due to snow freezing and water entering the roof and engine, I've had it repaired twice at the dealership, but every winter the problem returns, I talked to owners of the same model of vehicle and the same thing happens to them.
The exterior right-side A-pillar panel departed the vehicle unexpectedly while driving at highway speeds (~70 mph). No early warning signs or indications were present. The incident occurred on the highway at night. When the panel departed, it made a loud noise like something hit the windshield. The driver and passengers were unaware that the panel was no longer attached to the vehicle until exiting the highway and inspecting the vehicle. The panel was not found on the highway after the incident and very well could have hit another vehicle, person, or animal and caused an accident. The vehicle has not been inspected by the manufacturer, police, or insurance representatives. The Ford Motor Company has an active recall for this issue and has indicated that they will not replace the panel until a remedy is identified later this year (2024). With the panel missing, there are broken pieces of plastic still...
The contact owns a 2015 Ford Explorer. The contact received notification NHTSA Campaign Number: 24V031000 (Structure), however, the remedy was not yet available. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repairs. The contact stated while driving 50 MPH the right pillar trim detached from the vehicle. No warning lights illuminated. The vehicle was taken to the dealer and it was confirmed the vehicle was included in the recall and the vehicle could be repaired under an advanced recall if the contact paid for the repairs. The manufacturer was notified of the issue and informed the contact he had to wait to receive a recall letter in mid 2024 and it was possible to receive a refund for the repairs. VIN tool confirms remedy not yet available.
Outer Windshield Panel on Drivers Side completely detached and blew off into oncoming and following traffic without warning. It did not make contact with any vehicle or pedestrian, however the risk was still there.
Passenger side front window trim (column). The rubber seal started flapping on the expressway (60-70mph), followed by the entire trim piece ripping off. Created a significant distraction for driver and passenger. Trim piece flew off vehicle onto a 6 lane highway creating a safety issues for other drivers. There was no previous history of damage/accident involving this trim piece.
I was driving on the highway on my way to work and the windshield trim panel on the passenger side flew off of my vehicle. This is definitely a safety hazard as this flying part could have hit another vehicle and/or caused an accident.
While driving on the freeway, the windshield trim panel on the passenger side detached, lifted, and folded about 2/3 of the way up the panel. The detached portion then banged against the roof of the vehicle, door, and front passenger window until it snapped and flew off. It put us and other motorists in danger.
-Driver side front door/window trim flew right off while on freeway and almost hit another car. This is actually the 2nd time the trim came off after being repaired not even 5 months ago (I didn't file a complaint the first time). -It could hit another car or motorcycle while going high speeds and possibly cause a crash. -I haven't checked with my dealer but have read articles online how there already are complaints regarding this. -I took it to a local private car repair facility, and they claimed to have seen it happen quite frequently. -You can slowly see the trim start to delaminate over time. My passenger side trim is half-way off and probably a matter of time before the same happens to it.
The window trim came off while I was going 60mph. It was very loud and scary. I had no warning. I didn’t realise what it was until I stopped. I’m very lucky that it didn’t hit the car behind me at that speed. I see this part missing from a lot of Ford Explorers so it must be common. There needs to be a recall before someone gets hurt.
Driver's side windshield A pillar molding.. Flew off on the interstate.
Driving down the highway and the passenger side windshield trim broke and detached from car, scraping down the side of my car and hitting the car behind us.
Driver side Windshield trim flew off on interstate
I currently have a 2015 Ford Explorer. This is the 2nd time that I am having to replace the windshield trim on the passenger side due to it flying off while driving.
The passenger side window trim flew off on the expressway. Barely missing the vehicle behind. The drivers side trim looks as if it's becoming detached also.
The windshield trim piece on the passenger side flew off while driving and could have hit another vehicle /property or a person causing damage or injury. Online research indicates there is a known issue with these parts. However, I was unable to locate a recall.
While driving around 45 mph I was startled by something black flapping against the passenger side of the windshield. I thought I must have hit a large bird and it was caught somehow. I immediately pulled off the road to see what happened. I found a large strip of rubber sealer had come loose from around my windshield and was causing the flapping, also the windshield trim was gone. I drove back the way I came and found the missing part in the road. Yes I feel this is a hazard to traffic. I was very startled with the commotion and if there was a car behind me they could have been startled by flying pieces of my car. I haven't had the repairs done yet.
A-Pillar molding suddenly detached and flew off while driving down interstate. The driver's side flew off in October of 2020. Caused me to swerve as I thought I hit something. Thankfully, no one was beside me. I didn't realize what it was until I was able to pull over at rest stop. Passenger side flew off while on highway in April of 2023. This time, the seal/gasket remained attached and was slapping the side of the vehicle until I could get somewhere to top and yank it off. The pillar molding caused several vehicles behind me to swerve, but no accidents were caused. Both times this happened, several of the plastic clips appear to have been broken. Both times this happened, there was no warning. No sounds or minor lifting to indicate that something might be loose. After the driver's side one happened, I took the vehicle in to the...
Was driving on the freeway going about 60mph when passenger side windshield moulding flew off the vehicle and hit my windshield & mirror. I have no idea where the part landed. My concern is - the part should not just fly off even on an older vehicle. I have no idea if the part hit anyone else’s vehicle. I had no warning that this part could just fly off.
When driving the vehicle, I can smell gas fumes which caused nausea. I didn’t know it was worse in the back of the cabin where my children sit until I sat back there for a 3 hour trip. The smell was stronger there which led to headache, nausea and fatigue. It doesn’t seem to come from the vent, it seems from the entire body of the vehicle. This puts my children’s health at risk. And all of our lives because if we travel far enough breathing this in, it can lead to exhaustion which can cause a crash and put others’ safety at risk. I’m surprised to see there is no recall, yet, it’s been reported that there have been 1.5 million complaints. We are having the issue fixed next Wednesday, but we will be without a car (ford is not providing a loan vehicle) and the bill is extremely...
The driver side windshield trim separated from the vehicle while driving on the freeway. Upon inspection at our destination, it was evident that 4 of the plastic clips had broken causing the failure. The driver behind us was able to avoid the flying debris from this incident. We have not taken it in for repairs yet. There was no warning or early indication of this problem prior to it occurring. Concerned the passenger side will do the same.
The contact owns a 2015 Ford Explorer. The contact stated that while driving at approximately 78 MPH, the front passenger’s side window trim detached from the vehicle. The contact stated that the vehicle was taken to the dealer, but the cause of the failure was not determined. The vehicle was repaired. The manufacturer was not made aware of the issue. The failure mileage was unknown. The VIN was not available.
Passenger side front windshield trim flew off the car while driving on the freeway.
Plastic cover of windshield detached while driving. May pose a hazard to other drivers as it becomes a projectile when detaching. It also startled the driver when it detached, causing swerving.There was no damage done to provoke the problem, it was spontaneous. Have not taken the vehicle to be inspected by dealer.
I was driving on the interstate at 65mph and the driverside windshield panel flew off. As far as I know, it did not hit any vehicles that were traveling behind me.
I was driving on the interstate at 60 mph and the passenger side windshield panel flew off. As far as I know, it did not hit any vehicles that were traveling behind me.
Windshield Trim: My windshield trim began stripping off of my windshield as I was traveling on highway speeds on I-10 back in August 2022. I managed to "glue" the trim back into place until getting to the dealership. They informed me that it would be cheaper to replace the whole windshield since I had existing chips and a crack (through my insurance) than it would be to replace the trim. Therefore, I filed a claim through my insurance and paid my $500 deductible to have the windshield and trim replaced. Check Engine Light: Throughout the life of my vehicle, I have had multiple episodes of Check Engine Light errors and "running lean codes." More recently in October 2022 at 102,000 miles, I experienced check engine errors with running lean codes. After $8k and 4 separate trips to the Ford Dealership from October 2022 to January 2023 to "fix" the problem...
Right "A pillar" cap broke off while driving on the freeway
The vertical black plastic trim piece along the side of the windshield on the drivers side of the car detached and flew away while driving on the highway.
Trim moulding right passenger front window. The piece is not available as it flew off while driving down Highway on 25 June 2022. We don't know what happened to the piece and if it struck anything/one traveling behind us. No warning. We replaced piece.
Other 2015 FORD EXPLORER Problem Areas
Unknown Or Other
390 complaints
Steering
328 complaints
Structure
232 complaints
Engine
224 complaints
Fuelpropulsion System
86 complaints
Electrical System
85 complaints
Air Bags
83 complaints
Power Train
79 complaints
Suspension
78 complaints
Back Over Prevention
60 complaints
Seat Belts
37 complaints
Engine And Engine Coolingexhaust System
33 complaints
Engine And Engine Cooling
25 complaints
Service Brakes
24 complaints
Visibilitywiper
22 complaints
Electronic Stability Control Esc
17 complaints
Exterior Lighting
16 complaints
Seats
16 complaints
Vehicle Speed Control
15 complaints
Wheels
15 complaints
Back Over Prevention Sensing System Camera
10 complaints
Structureinterior Panelsdoor
8 complaints
Visibilitywindshieldcritical Fasteners
7 complaints
Back Over Prevention Rearview System Braking
6 complaints
Fuel System Gasoline
6 complaints
Back Over Prevention Warnings
5 complaints
Steeringelectric Power Assist System
5 complaints
Visibilitysunmoon Roof Assembly
5 complaints
Forward Collision Avoidance Warnings
4 complaints
Steeringrack And Pinion
4 complaints
Structurebodyroof And Pillars
4 complaints
Forward Collision Avoidance Adaptive Cruise Control
3 complaints
Parking Brake
3 complaints
Visibilitywindshield
3 complaints
Engine And Engine Coolingcooling Systempump
2 complaints
Engine And Engine Coolingexhaust Systememission Control
2 complaints
Service Brakes Hydraulic
2 complaints
Structurebodydoor
2 complaints
Tirespressure Monitoring And Regulating Systems
2 complaints
Traction Control System
2 complaints
Visibility
2 complaints
Visibilitydefrosterdefoggerhvac System
2 complaints
Air Bagssrs Malfunction Warning Lamplight
1 complaint
Back Over Preventiondisplay Function
1 complaint
Electrical System Instrument Clusterpanel
1 complaint
Electrical Systembody Control Modulebcm
1 complaint
Engine And Engine Coolingengine
1 complaint
Engine And Engine Coolingenginegasolineturbosupercharger
1 complaint
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
1 complaint
Equipment Adaptivemobility
1 complaint
Equipmentapplianceair Conditioner
1 complaint
Exterior Lightingheadlights
1 complaint
Forward Collision Avoidance Automatic Emergency Braking
1 complaint
Fuel System Gasolinefuel Injection Systeminjectors
1 complaint
Fuel System Gasolinefuel Injection Systemthrottlebodymanifold
1 complaint
Latcheslockslinkages
1 complaint
Power Trainautomatic Transmissiontorque Converter
1 complaint
Power Traindrivelinechainbelt
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
1 complaint
Service Brakes Hydraulicpower Assistelectric
1 complaint
Steeringgear Box Other Than Rack And Pinion
1 complaint
Steeringsteering Control Module
1 complaint
Structurebodydoorhandleexterior
1 complaint
Structurebodyhatchbackliftgate
1 complaint
Structurecritical Fasteners
1 complaint
Structureinterior Panelssun Visor
1 complaint
Suspensionrear
1 complaint
Tires
1 complaint
Wheelslugsnutsboltsstuds
1 complaint