2004 FORD EXPLORER Structurebody Problems
209 NHTSA complaints on file
All Structurebody Complaints — Page 5
2004 FORD EXPLORER RIGHT REAR LIFTGATE GLASS HATCH HINGE HAS FAILED. GLASS HATCH DID NOT FALL BUT IS HANGING BY REMAINING HINGE AND IS UNSTABLE OR UNSAFE. ISSUE SAME AS NHTSA ACTION NUMBER: RQ08003. *TR
I BOUGHT A 2004 FORD EXPLORER XLS AND JUST STARTED TO NOTICE THE PAINT ON THE ROOF IS BEGINNING TO PEEL OFF, WHICH IS NOW HAPPENING IN TWO LOCATIONS. I SEARCHED ONLINE AND DID SEE OTHER SIMILAR COMPLAINTS DUE TO A PRIMER DEFECT IN THESE MODELS. AS OF TODAY NO RECALL HAS BEEN OFFERED BUT I FEEL FORD SHOULD FIX THIS PROBLEM. I COMPLAINED TO FORD AND THEY TOLD ME THAT THIS IS NOT COVERED UNDER MY WARRANTY. I SPENT A LOT OF MONEY ON THIS VEHICLE AND PLAN ON USING IT FOR AT LEAST 4 TO 5 MORE YEARS. I AM SCARED TO GET A CAR WASH THINKING MORE PAINT WILL COME OFF. *TR
2004 FORD EXPLORER. A CRACK APPEARED ON THE REAR TAILGATE PANEL DIRECTLY BELOW THE TAILGATE GLASS AND NEXT TO THE FORD EMBLEM. THE DEALER, SUMMERVILLE FORD, SUMMERVILLE, SC, INFORMED ME THAT ALTHOUGH HE SEES THIS PROBLEM OFTEN ON THIS EXPLORER BODY STYLE, NO RECALL HAS BEEN ISSUED AND FORD WOULD NOT PAY FOR THE REPAIR. OBVIOUSLY, FORD IS AWARE OF THIS POOR DESIGN RESULTING IN BODY INTEGRITY FAILURE, BASED ON THE OTHER EXPLORERS I HAVE WITNESSED ON OUR ROADS WITH THE SAME DAMAGE AND THE OTHER COMPLAINTS TO NHTSA. BUT FORD IS REFUSING TO DO ANYTHING TO CORRECT THIS FAILURE. I NOTICE THE NEW EXPLORERS NO LONGER HAVE THIS POOR TAILGATE DESIGN. THIS IS DAMAGE CAUSED BY FORD'S POOR DESIGN AND SHOULD BE ACKNOWLEDGED AND REPAIRED BY FORD. *TR
2004 FORD EXPLORER REAR LIFT GATE GLASS HINGE SNAPPED AND ALLOWED GLASS TO FALL. ISSUE APPEAR TO BE SIMILAR TO ACTION # RQ08003. *TR
AS I STOPPED TO GET GAS I NOTICED MY VEHICLE HAD A CRACK RIGHT ON THE PLASTIC ALONG THE RIGHT SIDE OF THE FORD EMBLEM DIRECTLY UNDER THE TAIL GATE GLASS. I CALLED THE DEALER AND WAS TOLD IT IS WAS A COMMON ISSUE BUT COULD NOT DO ANYTHING ABOUT IT UNLESS I PAY OUT OFF POCKET FOR IT OR THE COMPANY RECALL THE PART. I HAVE NO PROBLEM PAYING TO RESOLVE THE ISSUE, THE PROBLEM I HAVE IS I TAKE GOOD CARE OF MY CAR ALOT (I OWN A SHOW STYLE CAR) AND THIS SEEMS TO BE A RECURRING ISSUE EVERYWHERE ELSE WITH THIS SAME TYPE OF VEHICLE AND I WOULD LIKE TO KNOW WHAT THE FORD CO IS TRYING TO DO TO ADDRESS THIS ISSUE? I GO THIS SITE FROM A FORUMS SITE ( HTTP://WWW.CARCOMPLAINTS.COM/FORD/EXPLORER/2004/BODY_PAINT/CRACKED_PANEL_BELOW_THE_REAR_WINDOW.SHTML ) WHAT CAN BE DONE TO ADDRESS THIS ISSUE? *TR
I NOTICED A PAINT BUBBLE ON THE HOOD OF MY 2004 FORD EXPLORER. IS THIS A PAINT DEFECT THAT IS CAUSING MY VEHICLE TO RUST? I WOULD LIKE TO KNOW IF FORD IS DOING ANYTHING TO FIX THIS PROBLEM SINCE IT SEEMS THAT MANY OTHER OWNERS ARE HAVING THE SAME PROBLEM. *TR
JUST NOTICED AFTER 32,000 MILES AND ABOUT 3 AND ONE-HALF YEARS OF OWNERSHIP THAT PAINT ON FRONT EDGE OF HOOD OF 2004 FORD EXPLORER IS BLISTERED IN SEVERAL PLACES AND BEGINNING TO CHIP. *TR
MY GAS GAUGE ON MY 2004 FORD EXPLORER HAS FAILED ME MANY TIMES. I TOOK IT TO MY DEALERSHIP & THEY TOLD ME TO ADD SOME FUEL ADDITIVE TO MY GAS TANK & THIS WOULD CURE THE PROBLEM. WELL IT HAS NOT & MY WARRANTY IS OUT!!! I'M VERY CONCERNED FOR MY WIFE'S SAFETY IF SHE RUNS OUT OF GAS, SO WE HAVE TO KEEP A WRITTEN LOG AS TO THE MILEAGE BEFORE FILL-UP'S. I'M TOLD THE SENSOR IS BAD & WOULD COST CLOSE TO $1,000.00 TO REPAIR. I HAVE COMPLAINED TO FORD & THEY REFUSE TO REPAIR SINCE THE WARRANTY IS OUT. I HAVE ALSO COMPLAINED TO FORD ABOUT A BACK HATCH PANEL THAT HAS CRACKED FOR NO APPARENT REASON DIRECTLY UNDER THE EXTERIOR FORD EMBLEM & THEY WILL NOT REPAIR THIS SINCE IT IS OUT OF WARRANTY. THESE ARE BOTH FOR SURE MANUFACTURER DEFECTS, THAT FORD SHOULD BE...
REAR PANEL BELOW REAR WINDOW CRACKED.*AK
Other 2004 FORD EXPLORER Problem Areas
Power Trainautomatic Transmission
308 complaints
Power Train
108 complaints
Structure
80 complaints
Visibility
59 complaints
Structurebodyhatchbackliftgatehinge And Attachments
58 complaints
Vehicle Speed Control
55 complaints
Structurebodyhatchbackliftgate
54 complaints
Engine And Engine Cooling
47 complaints
Electrical System
46 complaints
Engine
44 complaints
Unknown Or Other
35 complaints
Steering
33 complaints
Wheels
32 complaints
Air Bags
30 complaints
Engine And Engine Coolingengine
19 complaints
Service Brakes
18 complaints
Visibilityglass Siderear
18 complaints
Latcheslockslinkages
17 complaints
Suspension
17 complaints
Vehicle Speed Controlcruise Control
15 complaints
Fuel System Gasoline
14 complaints
Service Brakes Hydraulic
14 complaints
Structureframe And Members
14 complaints
Suspensionrear
14 complaints
Tires
14 complaints
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
12 complaints
Power Traindrivelinedifferential Unit
12 complaints
Visibilitywiper
12 complaints
Equipment
11 complaints
Power Traindriveline
10 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
10 complaints
Visibilitypower Window Devices And Controls
9 complaints
Fuelpropulsion System
8 complaints
Structurebodytailgate
7 complaints
Wheelslugsnutsboltsstuds
7 complaints
Exterior Lighting
6 complaints
Latcheslockslinkageshatchbackliftgatelock
6 complaints
Seat Belts
6 complaints
Air Bagssidewindow
5 complaints
Fuel System Otherstoragefuel Gauge System
5 complaints
Structurebodyhood
5 complaints
Vehicle Speed Controlaccelerator Pedal
5 complaints
Visibilitydefrosterdefoggerhvac System
5 complaints
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
4 complaints
Power Trainautomatic Transmissiongear Position Indication Prndl
4 complaints
Seats
4 complaints
Air Bagsfrontal
3 complaints
Electrical System Instrument Clusterpanel
3 complaints
Electrical Systemstarter Assembly
3 complaints
Electronic Stability Control Esc
3 complaints
Equipmentapplianceair Conditioner
3 complaints
Fuel System Gasolinedelivery
3 complaints
Fuel System Gasolinedeliveryfuel Pump
3 complaints
Fuel System Other
3 complaints
Parking Brake
3 complaints
Power Trainaxle Assembly
3 complaints
Power Traintransfer Case 4 Wheel Drive
3 complaints
Steeringhydraulic Power Assist System
3 complaints
Structurebodydoor
3 complaints
Structurebodytailgatehinge And Attachments
3 complaints
Suspensionfront
3 complaints
Suspensionfrontwheel Bearing
3 complaints
Tirespressure Monitoring And Regulating Systems
3 complaints
Visibilitysunmoon Roof Assembly
3 complaints
Wheelsrim
3 complaints
Electrical Systemignition
2 complaints
Engine And Engine Coolingcooling System
2 complaints
Engine And Engine Coolingenginegasoline
2 complaints
Interior Lighting
2 complaints
Power Traindrivelinedriveshaft
2 complaints
Seatsfront Assemblyrecliner
2 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
2 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
2 complaints
Steeringcolumn
2 complaints
Steeringlinkagestie Rod Assembly
2 complaints
Structurebodydoorhinge And Attachments
2 complaints
Tirestreadbelt
2 complaints
Visibilitydefrosterdefoggerhvac Systemfanmotor
2 complaints
Visibilityrear Window Wiperwasher
2 complaints
Air Bagsfrontalsensorcontrol Module
1 complaint
Electrical System12v24v48v Battery
1 complaint
Electrical Systemignitionswitch
1 complaint
Electrical Systemwiringfront Underhood
1 complaint
Engine And Engine Coolingcooling Systemradiator Assembly
1 complaint
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
1 complaint
Exterior Lightingbrake Lights
1 complaint
Power Trainautomatic Transmissionlever And Linkagefloor Shift
1 complaint
Power Trainautomatic Transmissiontorque Converter
1 complaint
Power Trainaxle Assemblyaxle Shaft
1 complaint
Power Trainaxle Assemblybanjo Housing
1 complaint
Power Trainaxle Hubs
1 complaint
Power Trainclutch Assembly
1 complaint
Power Trainmanual Transmission
1 complaint
Seat Beltsrearother
1 complaint
Seatsmidrear Assembly
1 complaint
Service Brakes Electric
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
1 complaint
Service Brakes Hydraulicfluid
1 complaint
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
1 complaint
Service Brakes Hydraulicpedals And Linkages
1 complaint
Steeringgear Box Other Than Rack And Pinion
1 complaint
Steeringrack And Pinion
1 complaint
Structurebodyhatchbackliftgatesupport Devicestrut
1 complaint
Structurebodyroof And Pillars
1 complaint
Structurebodytrunk Lid
1 complaint
Structureframe And Membersunderbody Shields
1 complaint
Suspensionfrontcontrol Armlower Ball Joint
1 complaint
Suspensionfronthub
1 complaint
Suspensionfrontstabilizer Bar
1 complaint
Traction Control System
1 complaint
Trailer Hitches
1 complaint
Vehicle Speed Controllinkages
1 complaint
Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element
1 complaint
Visibilityrear Window Wiperwasherlinkages
1 complaint
Visibilitywindshield
1 complaint
Visibilitywindshield Wiperwasher
1 complaint