2005 FORD FREESTAR — Problems, Recalls & Safety Data

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N/A

Safety Rating

1,092

Owner Complaints

10 Crashes 4 Fires

4

Recalls

ACTIVE RECALL

4

Service Bulletins

1

Investigation

Overview of the 2005 FORD FREESTAR

The 2005 FORD FREESTAR has received a total of 1,092 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 5 recall campaigns affecting this vehicle, covering issues with SEATS, POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER, POWER TRAIN:AUTOMATIC TRANSMISSION. 4 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Power Trainautomatic Transmission (376 complaints), Power Train (264 complaints), and Electrical System (84 complaints).

Recalls for the 2005 FORD FREESTAR

NHTSA has recorded 5 recalls for the 2005 FORD FREESTAR, potentially affecting up to 680,939 vehicles.

Recall 13V081000 — SEATS

| 196,667 vehicles affected

Defect: Ford is recalling certain model year 2004-2007 Freestar and Mercury Monterey vehicles manufactured from March 24, 2003, through November 7, 2006, equipped with a third row seat and originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin...

Consequence: In the event that the vehicle is crashed into from the rear, an unlatched seat may increase the risk of personal injury.

Remedy: Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. The recall began on March 28, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332.

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Recall 12V006000 — POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER

| 206,452 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2004 AND 2005 FORD FREESTAR AND MERCURY MONTEREY VEHICLES. THE TORQUE CONVERTER OUTPUT SHAFT MAY FAIL.

Consequence: THIS CONDITION RESULTS IN A SUDDEN LOSS OF MOTIVE POWER WITH NO WARNING, INCREASING THE RISK OF A CRASH.

Remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE TORQUE CONVERTER FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 9, 2012. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 12V006000 — POWER TRAIN:AUTOMATIC TRANSMISSION

| 206,452 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2004 AND 2005 FORD FREESTAR AND MERCURY MONTEREY VEHICLES. THE TORQUE CONVERTER OUTPUT SHAFT MAY FAIL.

Consequence: THIS CONDITION RESULTS IN A SUDDEN LOSS OF MOTIVE POWER WITH NO WARNING, INCREASING THE RISK OF A CRASH.

Remedy: FORD WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE TORQUE CONVERTER FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 9, 2012. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 06E056000 — FUEL SYSTEM, GASOLINE

| 58,640 vehicles affected

Defect: CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

Consequence: FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy: UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

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Recall 06V069000 — STRUCTURE:BODY:HATCHBACK/LIFTGATE

| 12,728 vehicles affected

Defect: ON CERTAIN VANS EQUIPPED WITH THE POWER LIFTGATE OPTION, THE POWER LIFTGATE MOTOR AUTOMATICALLY DISENGAGES AFTER THE LIFTGATE IS POWERED OPEN.

Consequence: IN THE EVENT OF A LIFTGATE STRUT MALFUNCTION, THE LIFTGATE CAN FALL FREELY WITH NO PRIOR WARNING. ANYONE STANDING BENEATH THE LIFTGATE MAY BE INJURED IF THE LIFTGATE FALLS.

Remedy: DEALERS WILL REPROGRAM THE POWER LIFTGATE MODULE TO REDUCE THE LIKELIHOOD THAT THE LIFTGATE COULD FALL FREE OF CHARGE. THE RECALL BEGAN ON MARCH 15, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

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Owner Complaints for the 2005 FORD FREESTAR

1,092 complaints have been filed with NHTSA for the 2005 FORD FREESTAR. Below is a breakdown by vehicle component.

Power Trainautomatic Transmission
Complaints: 376 2 Crashes 2 Injuries
Power Train
Complaints: 264 1 Crash 1 Injury
Electrical System
Complaints: 84 1 Crash 1 Injury
Engine
Complaints: 53 1 Fire
Vehicle Speed Control
Complaints: 38 1 Crash
Power Trainautomatic Transmissiontorque Converter
Complaints: 36
Engine And Engine Cooling
Complaints: 28 2 Crashes
Seats
Complaints: 18 1 Crash 3 Injuries
Steering
Complaints: 18
Structurebody
Complaints: 13 1 Fire 3 Injuries
Service Brakes Hydraulic
Complaints: 10
Unknown Or Other
Complaints: 10
Electronic Stability Control Esc
Complaints: 9
Air Bags
Complaints: 8 1 Crash 1 Injury
Structure
Complaints: 8 1 Injury
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 7
Fuel System Gasoline
Complaints: 6
Service Brakes
Complaints: 6 1 Fire 1 Injury
Structurebodyhatchbackliftgate
Complaints: 6 2 Injuries
Fuelpropulsion System
Complaints: 5
Structurebodydoor
Complaints: 5 1 Injury
Suspension
Complaints: 5
Tires
Complaints: 5
Latcheslockslinkages
Complaints: 4
Power Traindriveline
Complaints: 4
Engine And Engine Coolingengine
Complaints: 3
Latcheslockslinkagesdoorslatch
Complaints: 3 3 Injuries
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 3
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 3
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 3
Equipment
Complaints: 2
Equipmentmechanicalaccessory Scissorscrewbottle Jacklift
Complaints: 2 1 Injury
Exterior Lighting
Complaints: 2
Power Trainmanual Transmission
Complaints: 2
Seatsmidrear Assembly
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 2
Suspensionfront
Complaints: 2
Traction Control System
Complaints: 2
Visibility
Complaints: 2
Visibilitywiper
Complaints: 2
Wheels
Complaints: 2 1 Fire 1 Injury
Electrical System Instrument Clusterpanel
Complaints: 1
Engine And Engine Coolingcooling System
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Fuel System Gasolinedelivery
Complaints: 1
Fuel System Otherdeliveryhoses Linespiping And Fittings
Complaints: 1
Interior Lighting
Complaints: 1
Latcheslockslinkagestrunk Lidlock
Complaints: 1
Seat Beltsfront
Complaints: 1 1 Crash 3 Injuries
Service Brakes Airdiscrotor
Complaints: 1
Service Brakes Electric
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 1
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 1
Service Brakes Hydraulicpedals And Linkages
Complaints: 1
Service Brakes Hydraulicpower Assisthydraulic
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1
Steeringrack And Pinion
Complaints: 1
Structurebodyhatchbackliftgatehinge And Attachments
Complaints: 1
Structureframe And Members
Complaints: 1
Suspensionfrontwheel Bearing
Complaints: 1
Suspensionmultiple Axletorque Arm
Complaints: 1
Suspensionrear
Complaints: 1
Tirestemporaryemergency Spare Tire
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Visibilitywindshield Wiperwashermotor
Complaints: 1
Wheelshub
Complaints: 1
Wheelsrim
Complaints: 1

Most Recent Complaints

#11674191 | SEATS | | 317,000 miles
The contact owns a 2005 Ford Freestar. The contact stated that the third-row seat attachments were rusted. The vehicle was taken to the dealer to be repaired under NHTSA Campaign Number: 13V081000 (Seats); however, the part to do the recall repair was not yet available. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 317,000. Parts distribution disconnect.
#11660471 | POWER TRAIN | | N/A miles
The contact owns a 2005 Ford Freestar. The contact stated that while driving at an undisclosed speed, the transmission seized and remained in neutral. The vehicle jerked and shortly returned to normal functionality; however, the failure persisted. The contact stated that the gear shifter light was illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure became a recurring failure, and the contact parked the vehicle, and the vehicle was no longer driven. The contact related the failure to NHTSA Campaign Number: 12V006000 (POWER TRAIN); however, the VIN was not included. The failure mileage was unknown.
#11620383 | POWER TRAIN | | N/A miles
The contact owns a 2005 Ford Freestar. The contact stated while driving at an undisclosed speed, the accelerator pedal was depressed, however, the vehicle failed to accelerate as intended. The contact stated that the vehicle stopped in the middle of the street, however the engine was still on. The contact stated that the gear shifter did not function as intended. The contact stated that the gear shifter did not shift. The contact was able to coast the vehicle to the shoulder of the road. The contact and her son pushed the vehicle to the nearest parking lot. The vehicle was not diagnosed or repaired by an independent mechanic. The manufacturer was not made aware of the failure. The failure mileage was unknown.
#11597284 | POWER TRAIN | | N/A miles
I was driving and my transmission stopped working left me stranded
#11595095 | POWER TRAIN | | 350,000 miles
The contact owns a 2005 Ford Freestar. The contact stated while driving 70 MPH and releasing the accelerator pedal, the contact noticed an abnormal clucking sound. The contact stated that upon depressing the accelerator pedal, the vehicle failed to respond. The contact pulled to the side of the road. The contact stated he was able to continue driving; however, the failure persisted. The contact stated that upon depressing the accelerator pedal, the vehicle only responded when the RPMs were high, and the vehicle failed to exceed 30 MPH. The vehicle was taken to an independent mechanic, where it was diagnosed that the torque converter output shaft had failed. The mechanic determined that the torque converter and the output shaft needed to be replaced. The vehicle was not repaired. The dealer was not contacted. The contact related the failure to NHTSA Campaign Number: 12V006000 (Power Train). The manufacturer was notified of the failure and informed the contact that they could not assist because the vehicle was previously repaired under the recall. The failure mileage was approximately 350,000.

View all Power Trainautomatic Transmission complaints →

Safety Rating for the 2005 FORD FREESTAR

NHTSA has not yet tested the 2005 FORD FREESTAR in its New Car Assessment Program.

Technical Service Bulletins for the 2005 FORD FREESTAR

Ford Motor Company has issued 4 technical service bulletins (TSBs) for the 2005 FORD FREESTAR. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TSB160069 — SEATS:MID/REAR ASSEMBLY

Safety recall 13S01 - Corrosion on sheet metal that supports 3rd row seat latch strikeers - requests for recall service action

052510 — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT

ABS LIGHT ON AND DTCS C1175/C1236, C1165/C1235 - REAR WHEEL SPEED SENSOR. *TT

18340 — ELECTRICAL SYSTEM

INSTRUMENT CLUSTER DTC U1262 AND OR U1135. *EH

18274 — SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT

TRACTION CONTROL ABS AND PARK BRAKE LAMP. FLICKER FLASH ILLUMINATE. *EH

NHTSA Investigations for the 2005 FORD FREESTAR

NHTSA has opened 1 investigation into potential safety defects in the 2005 FORD FREESTAR.

Investigation EQ12010 — STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT Closed

Opened:

Stabilus Rear Liftgate Struts Failing

Other Model Years of the FORD FREESTAR

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Other FORD Models

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