2003 FORD EXPEDITION Engine And Engine Cooling Problems

I WAS ON INTERSTATE 95 SOUTHBOUND WHEN I HEARD A LOUD BOOM FOLLOWED BY A FLAPPING SOUND I PULLED ONTO THE SHOULDER TO SEE WHAT HAPPEND WHEN I NOTICED GAS COMING FROM THE AREA WHERE THE SPARK PLUG WAS AT I SHUT THE CAR OFF AND CALLED FOR A TOW. *TR

RECENTLY PURCHASED THIS 2003 EXPEDITION WITH THE 5.4L ENGINE. PURCHASED ON 12/20/2011. SINCE OWNING SAID VEHICLE I HAVE HAD TWO SPARK PLUG FAILURES. ON CYL 8 AND CYL 3. THE FIRST INCIDENT HAPPENED AT A SPEED OF ABOUT 25 MPH. THE SECOND AND RECENT HAPPENED DRIVING HIGHWAY SPEED, CRUISE SET TO 65 MPH. THE PLUG EJECTS FROM THE CYL CAUSING DAMAGE TO THE COIL, AND POSSIBLY CREATING A FIRE HAZARD. THERE WAS NO RECENT TUNE UP TO MY KNOWLEDGE. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE WAS PARKED AND SHUT OFF WHEN HE NOTICED FLAMES ERUPTING FROM UNDER THE HOOD ON THE DRIVER'S SIDE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED. THE FAILURE AND CURRENT MILEAGES WERE 103,000.

THE TRANSMISSION HAS FAILED TWICE IN MY FORD EXPLORER, FIRST AT ABOUT 2500 AND NOW, AFTER A REBUILT ENGINE WAS INSTALLED, AT 205,000. AS WELL, I HAVE HAD DIFFERENTIAL PROBLEMS, MOON ROOF ISSUES, PAINT ISSUES, CRACKED HEAD, ETC. *JS

WHILE DRIVING ON THE FREEWAY OUR ENGING JUST TURNED OFF WITH NO WARNING. THIS HAS HAPPENED 3 TMES. THIS COULD CAUSE SERIOUS ACCIDENTS. WE DO NOT KNOW THE CAUSE OF THIS BUT I THINK FORD SHOULD FIGURE IT OT AND FIX IT. *TR

A MONTH OR SO AGO THE TRUCK STARTED RUNNING ROUGH AND ENGINE LIGHT CAME ON. IT TURNS OUT IT WAS SPARK PLUG #4 MISFIRING. REPLACED IT AND ALL WAS GOLDEN UNTIL YESTERDAY (4/3/12) WHEN I HEARD A LOUD POP UPON STARTING THE TRUCK AND THEN IT WAS IDLING ROUGH. CHECK ENGINE LIGHT CAME BACK ON AND SPARK PLUG #4 IS MISFIRING AGAIN. WE BOUGHT THIS TRUCK USED AND IT'S BEEN ONE THING AFTER ANOTHER. SO DISAPPOINTED IN FORD. HOPE THEY ADDRESS THIS ISSUE AND DUE THE PROPER THING. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR AN INSPECTION HOWEVER, THE VEHICLE FAILED AS A RESULT OF EXCESSIVE RUST CORROSION IN THE CORE RADIATOR SUPPORT BRACKET. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED AND THEY INFORMED THE CONTACT THAT THERE WAS NOT A RECALL RELATED TO THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 95,000. UPDATED 05/08/12*LJ

WHILE DRIVING AT A LOW RATE OF SPEED, MY EXPEDITION MADE A LOUD POP AND THEN STRANGE KNOCKING NOISE. UPON FURTHER INSPECTION I NOTICED I HAD BLOWN OUT A SPARK PLUG AND MY COIL PACK WAS BLOWN APART AS WELL. WHEN I CALLED A LOCAL FORD DEALERSHIP (THOMAS FORD, STILLWATER OK) THE MAN LAUGHED AND SAID "NO IT IS NOT A RECALL, BUT ABSOLUTELY SHOULD BE AS THIS IS A VERY COMMON OCCURRENCE IN THE TRITON MOTOR." I ASK THAT YOU RE-LOOK BACK INTO THIS "COMMON" PROBLEM AS THIS IS A TERRIBLE THING TO OVERLOOK. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE SUDDENDLY STALLED. THE CONTACT STOPPED THE VEHICLE ON THE SHOULDER OF THE ROAD AND WAS ABLE TO RESTART THE ENGINE. THE FAILURE CONTINUED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR A DIAGNOSTIC TEST. THE MECHANIC STATED THAT ALL EIGHT IGNITION COILS WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 131,000.

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THERE WAS A LOUD POPPING NOISE COMING FROM THE ENGINE COMPARTMENT. THE VEHICLE WAS COASTED TO THE SIDE OF THE ROAD AND STOPPED. THE CONTACT NOTICED THAT A COIL PACK AND SPARK PLUG BLEW OUT FROM ITS CYLINDER. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE AND DIAGNOSED BY A PRIVATE MECHANIC. THE MECHANIC REPLACED THE SPARK PLUG AND COIL PACK. THE DEALER DID NOT ACKNOWLEDGE THE FAILURE. THE FAILURE OCCURRED A TOTAL OF TWO TIMES PER MONTH. THE FAILURE MILEAGE WAS 130,000 AND THE CURRENT MILEAGE WAS 134,000.

DRIVING HOME FROM A NEAR BY STORE I STOPPED AT THE STOP SIGN AND THEN GOT READY TO GO AND HEARD A LOUD POP AND THE CAR SOUNDED LIKE A DIRT BIKE MY HUSBAND CAME TO GET ME AND HE SAID THAT THE SPARK PLUG BLEW OUT SINCE THEN ITS BEEN BLOWING OUT ALOT AND WE HAVE 4KIDS SO A SMALL CAR WONT DO I ALSO STILL PAY PAYMENTS ON THE CAR SO I DON'T THINK ITS FAIR!! I SAW ONLINE THAT MANY PEOPLE HAVE THE SAME PROBLEM SO PLEASE DO A RECALL ALREADY I LOVE FORDS SO MUCH BUT NOW THAT THIS KEEPS HAPPENING I DON'T THINK I WILL EVER GET A FORD AGAIN SO PLEASE RECALL IT PLEASE !!! *TR

MY WIFE WAS DRIVING WITH OUR INFANT SON AND OUR TEENAGE DAUGHTER IN OUR 2003 EXPEDITION XLT 4.6L 2X4. SHE HEARD A LOUD POP AND THE VEHICLE LOST POWER AND STARTED SMOKING AND SHAKING VIOLENTLY. SHE THOUGHT THE EXPEDITION WAS GOING TO BLOW UP. WE HAD THE EXPEDITION CHECKED OUT AND THE CYLINDER NUMBER 7 SPARK PLUG BLEW OUT. THE ALUMINUM THREADS IN THE HEAD GAVE AND THE SPARK PLUG BLEW OUT, THE INJECTOR KEPT SPRAYING RAW FUEL AND THE COIL IGNITED IT. WHEN ALL THIS HAPPENED IT BURNED THE IGNITION COIL, COIL BOOT, SPARK PLUG AND THE COIL HARNESS. NOW WE WERE TOLD WE WOULD HAVE TO HAVE THE CYLINDER HEAD REPLACED. WE LOVE OUR EXPEDITION AND I CONSIDERED BUYING A NEW ONE, BUT I DON'T KNOW NOW. *KB

WHILE DRIVING AT HIGHWAY SPEEDS THE ENGINE CUTS OUT/DIES. *TR

AFTER MAKING A COMPLETE STOP AT A TRAFFIC LIGHT I MADE A LEFT TURN AND BEGAN TO ACCELERATE WHEN I HEARD A LOUD POP WHICH AT FIRST I THOUGHT WAS A TIRE BLOW OUT. THE ENGINE WAS RUNNING SO ERRATICALLY THAT I COULD FEEL IT IN MY STEERING. WE INSPECTED THE VEHICLE FOR A FLAT WHEN WE NOTICED EVERY TIRE WAS FINE. I OPENED THE HOOD AND REMOVED THE TOP COVER TO THE ENGINE TO DISCOVER A SPARK PLUG LAYING ON TOP OF THE ENGINE AND THE COIL THAT WAS ONCE ATTACHED BLOWN OFF OF THE PLUG AND DAMAGED OFF TO THE SIDE STILL CONNECTED TO ITS ELECTRICAL SOURCE. THIS COLD HAVE CAUSED A FIRE. FOR THE RECORD THESE PLUGS WERE THE ORIGINAL FACTORY SPARK-PLUGS. VIA THE INTERNET I HAVE DISCOVERED THIS WEBSITE TO FILE A COMPLAINT. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT THE ENGINE BOLTS WERE ROTTED AND CAUSING FUMES TO ENTER THE VEHICLE. THE CONTACT STATED THAT THE SMELL OF THE FUMES CAUSED DIFFICULT IN DRIVING THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO THE DEALER WHERE THE DEALER ADVISED THAT THE NICKEL BOLTS WEAKENED AFTER TIME AND BEGAN TO ROT. THE DEALER STATED THAT THE FAILURE WAS COMMON IN THE PARTICULAR YEAR, MAKE, AND MODEL. THE FAILURE MILEAGE WAS 104,000.

I JUST EXPERIENCED MY SECOND SPARK PLUG BLOWOUT. THE FIRST WAS THE #4 PLUG IN FEBRUARY AND NOW THE #3 IN JULY. BOTH REPAIRS HAVE BEEN OVER 700 DOLLARS EACH. *TR

FACTORY SPARK PLUG BLEW OUT OF ENGINE. I FOUND NUMEROUS COMPLAINTS OF THE SAME PROBLEM AND WAS SURPRISED TO FIND THERE HAS BEEN NO RECALL. *TR

SPARK PLUG STRIPED AND BLEW OUT OF CYLINDER HEAD ON MY 5.4L ENGINE. *TR

A SPARK PLUG WAS EJECTED FROM MY 2003 FORD EXPEDITION AND IS A KNOWN PROBLEM AND DEADLY SAFETY (FIRE) PROBLEM. *TR

WENT OUT TO WARM UP OUR FORD EXPEDITION FOR WORK. UPON STARTING IT HEARD A LOUD BOOM AND THE ENGINE SOUNDED LOUD. HAD IT TOWED TO GARAGE. FOUND OUT THAT THE #7 SPARK PLUG BLEW OUT. FOR SAFETY SAKE, FORD SHOULD ADMIT TO THE DEFECT IN THE ENGINE, AND ISSUE A RECALL. *TR

ON 11/7/10 TRAVELING HOME WITH MY FAMILY IN MY 2003 FORD EXPEDITION I HEARD A LOUD BANG THOUGHT I BLEW A TIRE. I STARTED SMELLING A STRONG ODOR OF GAS. THE CAR STARTED TO MISFIRE. I PULLED IT OVER TO MAKE SURE IT WASN'T ON FIRE. TURNS OUT A SPARK PLUG BLEW OUT OF THE ENGINE. FOUND OUT THREW SOME RESEARCH ON THE INTERNET THAT THIS IS A ON GOING PROBLEM WITH FORD. WHY ARE THEY NOT STANDING BEHIND THERE PRODUCT. I'VE HEARD IT IS A DESIGN FLAW WITH THE SPARK PLUGS NOT HAVING ENOUGH THREAD ON THEM. I AM VERY DISAPPOINTED. THIS IS GOING TO COST ME SOMEWHERE AROUND $3000.00 TO GET FIXED. I BOUGHT THIS TRUCK NEW FROM THE DEALER. I ONLY HAVE 58,000 MILES ON IT TO ME THIS IS STILL A NEW TRUCK SOMETHING HAS GOT TO BE DONE THEY DO KNOW THAT THERE WAS A...

2003 FORD EXPEDITION SPARK PLUG BLEW OUT OF HEAD AT 85K MILES. FORD DEALERSHIP ACKNOWLEDGED THAT IT SEES 2 SPARK PLUG BLOW OUTS A MONTH AND FORD IS AWARE OF THE PROBLEM IN 2003 EXPEDITIONS. REPAIRED WITH A FORD FIX - HELIACOIL OR LINER INSTALLED INTO HEAD FOR DAMAGED SPARK PLUG. FOR TRUE FIX, FORD NEEDS TO REPLACE THE HEAD AND SPARK PLUGS TO ENSURE THAT OTHER SPARK PLUGS DON'T COME UNTHREADED AS MILEAGE INCREASES. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AS IT OPERATED AS NORMAL. THE FAILURE RECURRED APPROXIMATELY 5 MONTHS LATER. WHILE ATTEMPTING A TURN AT APPROXIMATELY 20 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER TWENTY MINUTES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC BUT THE FAILURE COULD NOT BE DUPLICATED AND THE MECHANIC WAS UNABLE TO PRODUCE ANY FAILURE CODES. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 120,000 AND THE CURRENT MILEAGE WAS 127,000.

TL*THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH THE VEHICLE BEGAN TO SMOKE INSIDE OF THE ENGINE COMPARTMENT AND VEHICLE. THE VEHICLE ALSO MADE A LOUD NOISE AND WOULD STALL. THE VEHICLE WAS TOWED TO A FORD DEALER WHO STATED THAT A SPARK PLUG MELTED INTO THE ENGINE AND THAT THE VEHICLE NEEDED A NEW ENGINE. THE DEALER STATED THAT THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIR COST. FORD MOTOR COMPANY STATED THAT THERE WAS NOTHING THEY COULD DO. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 88,546.

I WAS DRIVING MY 2003 EXPEDITION O THE HIGHWAY WITH MY FAMILY IN THE CAR, ALL OF A SUDDEN THE JEEP JUST CUT RIGHT OFF NO WARNING ANYTHING I HIT MY BLINKERS TO COME ON TRY AND CUT IT ON AGAIN AND IT DID BUT AGAIN CUT RIGHT BACK OFF. I HAD TO CONTINUE CUTTING ON AND CUTTING ON CONSTANTLY UNTIL I GOT IT TO THE SIDE OF THE ROAD. IT WAS THE SCARIEST MOMENT OF MY LIFE THIS COULD HAVE CAUSED A SERIOUS ACCIDENT INJURING NOT ONLY MY FAMILY BUT OTHER PEOPLE ON THE HIGHWAY. WHEN I TAKE THE JEEP TO THE MECHANIC HE STATES THAT THIS IS A PROBLEM A LOT OF PEOPLE COMPLAIN OF AND FORD WILL NO TAKE RESPONSIBILITY FOR IT. FORD BUILD THIS JEEP THIS WAY SO PEOPLE CAN ONLY RETURN TO FORD FOR THE REPAIRS WHICH COST A LOT. THE COILS ON THE JEEP...

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE THE CONTACT'S WIFE WAS DRIVING AT 60MPH THE ENGINE FAILED. THE ENGINE OVER HEATED. SHE WAS ABLE TO PULL OVER ON THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO THE CONTACT'S HOME. THE CONTACT DIAGNOSED THE VEHICLE HIMSELF, HE LOCATED THE FAILURE AT THE NUMBER SEVEN FACTORY PLUG IT EJECTED CAUSING THE VEHICLE TO OVERHEAT. THE MANUFACTURER WAS CONTACTED, BUT HE DIDN'T'T RECEIVED A RESPONSE. THE VEHICLE WAS SERVICED. THE FAILURE MILEAGE WAS 94,000 AND THE CURRENT MILEAGE WAS 94, 2000.

TL* THE CONTACT OWNS A 2003 FORD EXPEDITION, EDDIE BAUER EDITION. THE CONTACT STATED THE VEHICLE UNEXPECTEDLY EXPLODED WHILE PARKED IN FRONT OF HER PLACE OF RESIDENCE. THE CONTACT STATED THE VEHICLE AND THE FRONT YARD OF HER HOME WAS ENGULFED IN FLAMES AND SMOKE. THE FIRE DEPARTMENT ADVISED THAT THE FIRE ORIGINATED FROM THE ENGINE. A FIRE REPORT WAS AVAILABLE. THE CONTACT STATED THERE WAS SEVERE DAMAGES DONE TO HER GARAGE AND A LARGE PORTION OF THE EXTERIOR OF HER HOME. THE VEHICLE WAS DESTROYED. THE FAILURE AND CURRENT MILEAGES WERE 105,002.

SPARK PLUG EJECTING FROM MY 2003 FORD EXPEDITION 5.4 TRITON ENGINE. 3RD PLUG THAT HAS SHOT OUT. *TR

I HAVE AN 2003 FORD EXPEDITION SUV, THE SPARK PLUG IN THE #3 CYLINDER HEAD POPS OUT EVERY 5-8K MILES. RESULTING IN A LOSS OF POWER, PER THE 3 DEALERSHIPS I HAVE SPOKEN TO AS WELL AS THE B.A.R FORD IS AWARE OF THIS PROBLEM AND REFUSES TO FIX IT. PER THE B.A.R. IT IS AN CASTING/MANUFACTURING DEFECT. IM WORRIED THAT I WILL BE ON THE FREEWAY AND LOOSE POWER, AND GET IN AN ACCIDENT DUE TO NOT BEING ABLE TO EXIT THE FREE WAY UNDER MY OWN POWER. THE PROBLEM GOES BACK TO THE 2000 MODEL YEAR. I HAVE HAD THE CAR WORKED ON AT THE FORD DEALERSHIP 2 TIMES TO CORRECT THIS ISSUE,AND IT IS CURRENTLY BROKEN AGAIN. THE DEALER SHIP REFUSES TO FIX IT AS AN WARRANTY ON THEIR REPAIR DONE ON 8/13/09 OR AS AN FACTORY DEFECT FROM FORD DIRECT. DON'T KNOW WHERE ELSE TO TURN,...

I OWN A 2003 5.4L FORD EXPEDITION ED BAUER WITH 63,000 MILES. MY 2003 FORD EXPEDITION VERY RECENTLY BLEW THE #3 SPARK PLUG IN MAY 2010. I PURCHASED THE EXPEDITION IN 2006 WITH ONLY 14,000 MILES. THE SPARK PLUGS ON THE VEHICLE ARE THE ORIGINAL SPARK PLUGS FROM THE FACTORY AND HAVE NOT BEEN REPLACED. THE EXPEDITION STARTED MAKING A KNOCKING SOUND. ON MAY WAY HOME FROM WORK, AS I TUNED INTO THE FREEWAY ENTRANCE, THE ENGINE MADE A LOUD POPPING SOUND FOLLOWED BY A RATTLING SOUNG. I CONTINUED TO OPERATE THE VEHICLE FOR APPROXIMATELY 3 MILES AND THEN EXIT THE FREEWAY. THERE WAS ALSO A SMELL OF GASOLINE COMING FROM THE ENGINE. SINCE I WAS NOT FAR FROM THE FORD SERVICE CENTER (GALPIN FORD IN NORTH HILLS, CA.), I CONTINUED TO OPERATE THE VEHICLE TO THE SERVICE CENTER FOR REPAIR. A DAY LATER I RECEIVED A CALL FROM THE...

2003 FORD EXPEDITION SPARK PLUG BLOWED OUT AND BROKE THE COIL AND DAMAGED THE THREADS. *TR

WE OWN A 2003 FORD EXPEDITION EDDIE BAUER. IN JANUARY 2009, WE HAD A "MISFIRE" IN THE #6 SPARK PLUG AND WAS ADVISED TO CHANGE ALL OF THE SPARK PLUGS - WHICH WE DID. SINCE THAT TIME, WE'VE HAD 3 OTHER "MISFIRES" IN THE #6, #8 AND #7 SPARK PLUGS. EACH TIME A REPAIR IS MADE, THERE IS A MISFIRE IN ANOTHER SPARK PLUG WITHIN 3 MONTHS OF THE REPAIR. ON 4/19/2010, THE NUMBER 4 SPARKPLUG BLEW COMPLETELY OUT OF THE ENGINE UPON STARTING THE CAR. WE HAVE HAD THE VEHICLE SERVICED REGULARLY AT THE FORD DEALER AND ALL REPAIRS HAVE BEEN MADE BY THE FORD DEALER. WE'VE BEEN TOLD THAT FORD KNOWS OF THE DESIGN DEFECT IN THEIR ENGINES AND IT IS A REGULAR PROBLEM WITH THE V8 ENGINES IN THE FORD TRUCKS AND THEY ARE CHOOSING TO DO NOTHING ABOUT IT. WE HAVE SPENT WELL OVER $3000 TOTAL...

I HAVE A 2003 FORD EXPEDITION WITH THE TRITON 5.4L ENGINE. I HAD THE SPARK PLUG EJECT FROM THE #7 CYLINDER. IN MY CASE THE GARAGE THAT I TOOK IT TO HAD TO REMOVE THE CYLINDER HEAD TO HELICOIL THE CYLINDER. IT TOOK 5 WEEKS TO GET MY TRUCK BACK AND COST OVER $1200 TO FIX. I HAD TO REPLACE 2 COIL PACKS, A SPARK PLUG, THE HEAD GASKET, INTAKE AND EXHAUST MANIFOLD GASKETS, OIL PAN GASKET, VALVE COVER GASKET AND TIMING CHAIN GASKET. *TR

MY 2003 FORD EXPEDITION THREW A SPARK PLUG. *TR

I WAS STOPPED AT A LIGHT. I WENT TO GO AND I HEARD A POP,SO I WENT UNDER THE HOOD AND I COULD SEE THE LAST SPARK PLUG IN THE REAR ON THE PASSENGER SIDE FIRING. *TR

MY HUSBAND WAS DRIVING HIS 2003 FORD EXPEDITION ON THE WAY HOME FROM WORK ON FEB.4,2010. HE HEARD A BANG AND SMELLED A SMALL VAPOR OF GAS ALONG WITH THE TRUCK NOT RUNNING VERY WELL. HE MADE IT HOME SAFELY TO FIND THAT SPARK PLUG BLEW THROUGH THE HEAD!! WE WENT ONLINE TO SEE ABOUT THIS PROBLEM,AND WHAT COULD BE DONE. HE HAS ONLY 69,000 MILES ON IT AND HE IS THE ORIGINAL OWNER AND TAKES CARE TO KEEP UP ON EVERYDAY MAINENTANCE. I HAVE MADE PHONE CALLS TO NO AVAIL--FORD CISTOMER RELATIONSHIP CENTER TOLD ME TO TAKE IT TO THE DEALER OR REPUTABLE SERVICE CENTER. THIS IS NOT COVERED UNDER ANY WARRANTY AT ALL!! SO I AM GOING FURTHER WITH THIS BECAUSE IF YOU GO TO GET IT FIXED--(A) IT COULD HAPPEN AGAIN AND (B) A FIRE COULD START, AND (C) VERY EXPENSIVE TO GET FIXED. WE HAVE READ...

2003 FORD EXPEDITION SPARK PLUG BLEW OUT OF CYLINDER HEAD. APPARENTLY A COMMON PROBLEM THAT NEEDS TO BE READDRESSED. *TR

MY FORD EXPEDITION HAS LESS THAN 90,000 MILES AND THE SPARK PLUG FOR #3 CYLINDER FELL INTO THE CYLINDER CHAMBER THUS THE PISTON WAS HITTING THE SPARK PLUG ,THIS REPAIR CAN COST AS MUCH $1800.00...FOR A SPARK PLUG THAT COST AROUND $5.00 ON A SUV THAT COST $50,000.00... THIS COULD HAVE CAUSED A FIRE SINCE THE PISTON WAS PUSHING INTO THE ENGINE COMPARTMENT, A FUEL AIR MIXTURE, PLUS, THE PRESENCE OF ELECTRICAL SPARK ARE A PERFECT MIXTURE FOR A FIRE... !!! I WAS CHARGED $ 689.00 FOR A TOW BACK TO MY HOME. I WANT THIS PROBLEM TO BE ADDRESSED BY FORD ASAP BEFORE SOMEONE LOSES THEIR LIFE!!!! A RECALL IS IN ORDER! I WANT FORD TO PAY FOR MY REPAIR AND TOWING BILL BECAUSE THIS IS AN ENGINEERING FLAW AND IT IS EXTREMELY HAZARDOUS!!! CONTACT ME PLEASE! I HOPE THIS CAN HELPS OTHER EXPEDITION OWNERS. *TR

MY 2003 EXPEDITION, WITH THE V8 5.4 TRITION ENGINE, IS BEING DECLINED TO BE FIXED BY LOCAL FORD DEALERSHIPS, DUE TO THE FACT OF THE "KNOWN" ISSUE, WITH THE SPARK PLUG, THEY WANT ME TO PAY FOR THE FIX OF THE HELI COIL WHICH ISN'T A GUARANTEE AND THEN HOPE IT WORKS, IF NOT IT WILL BE A REBUILT ENGINE, THE FIRST TIME THE SPARK PLUG BLEW IT WAS AT NIGHT, UPON STARTING, SOUNDED LIKE GUN FIRE, HAD VEHICLE TOWED AND THEN RESEARCHED IT ON THE INTERNET FOR SOLUTIONS, FOUND OUT WHAT IT WAS AND THEN REPLACED THE SPARK PLUG AND IGNITION COIL AND THEN HOPED IT WOULD STAY, UPON STARTING IT , IT DID IT AGAIN, BOUGHT MORE SPARK PLUGS AND IGNITION COILS, AND GOT IT TO SEAT BETTER, AND THEN 4 WEEKS TO THE DAY WHILE DRIVING IS WHEN IT MADE THE SAME SOUND LIKE GUN FIRE AND...

2003 FORD EXPEDITION SPARK PLUG # 2 BLOWN OUT. *TR

TL*THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED UPON INSPECTION OF HER VEHICLE, SHE NOTICED THAT THE SPARK PLUG EJECTED FROM THE ENGINE HEAD ON THE PASSENGER SIDE NEAR THE FIREWALL. IF THIS OCCURRED WHILE DRIVING, THERE IS A HIGH RISK FOR A VEHICLE CRASH. THE VEHICLE IS IN THE PROCESS OF BEING TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOTIFIED, BUT SHE WAS NOT PROVIDED WITH ANY RECOURSE. THE FAILURE AND CURRENT MILEAGES WERE 105,000.

MY 2003 FORD EXPEDITION JUST BLEW A SPARK PLUG OUT OF THE CYLINDER HEAD. IT WAS THE SECOND TO LAST CYLINDER PASSENGER SIDE. THERE WAS RAW FUEL AND VAPORS COMING INTO THE ENGINE COMPARTMENT AND A FIRE COULD HAVE STARTED HAD A SPARK IGNITED THOSE FUMES. THESE ARE THE FACTORY PLUGS AND FACTORY HEAD AND THE FORD DEALER COMMENTED THAT THIS WAS A FAIRLY COMMON ISSUE BUT THAT FORD HAS NOT ISSUED A RECALL YET. NOW I AM OUT $2800 FOR WHAT SEEMS TO BE A DEFECT IN THE DESIGN OF THE HEAD. *TR

SPARK PLUG BLOW OUT ON 2003 FORD EXPEDITION 5.4 L ENGINE. *TR

WHILE DRIVING MY 2003 FORD EXPEDITION EDDIE BAUER ONE OF THE EIGHT SPARK PLUGS BLEW OUT OF THE ENGINE. *TR

I OWN A 2003 FORD EXPEDITION WITH A 5.4,AND WHILE DRIVING AROUND TOWN WE NOTICED THE VEHICLE STARTED RUNNING ROUGH,SO WE TOOK IT TO A LOCAL SHOP TO HAVE IT LOOKED AT AND UPON INSPECTION WE FOUND THAT THE NUMBER 7 PLUG HAD BLOWN OUT AND CAUSED DAMAGE TO THE COIL WHICH CAUSED THE ROUGH RUNNING,THE MECHANIC AT THE SHOP SAID THIS IS VERY COMMON WITH THESE TRUCKS AND MOTORS,SO AT THE COST $700 I GOT IT FIXED WITH THE UNDERSTANDING THAT THIS COULD HAPPEN AGAIN BECAUSE OF THE WAY THESE MOTORS ARE MADE. *TR

WHILE DRIVING ON A LOCAL ROAD IN CLEAR WEATHER MY 03 EXPEDITION SUDDENLY THREW PLUG #7. IN SO DOING IT DESTROYED THE COIL ASSEMBLY, BUT THE IMPACT OF THE COIL ASSEMBLY ON THE FUEL RAIL SAVED THE CAR'S HOOD FROM FURTHER DAMAGE (THE TOP OF THE COIL ASSEMBLY CLEARLY EVIDENCED THE IMPACT MARK FROM CONTACT WITH THE FUEL RAIL). GIVEN THE FACT THAT THE DAMAGED COIL INSULATION WAS NOW ARCING ITS SPARK ACROSS THE ENGINE HEAD AND THAT THE FUEL MIXTURE WAS SPEWING OUT OF THE SPARK PLUG HOLE IT'S SURPRISING THAT WE AVOIDED AN ENGINE FIRE UNDER THE PLASTIC SHROUD. I HAD THE CAR TOWED TO THE LOCAL INDEPENDENT SERVICE CENTER (PEP BOYS, LAUREL MD - THE SAME LOCATION THAT HAD CHANGED THE PLUGS A YEAR PRIOR). THEY EXAMINED ALL THE SPARK PLUG THREADS AND ADVISED THAT THEY APPEARED OK, WITH THE EXCEPTION OF THIS ONE CYLINDER. TO EFFECT...

THE SPARK PLUG COIL ON MY 2003 FORD EXPEDITION WAS EJECTED FROM THE CYLINDER CAUSING MY VEHICLE TO BECOME DISABLED. MY WIFE WAS STRANDED ALONE IN AN UNFAMILIAR NEIGHBORHOOD. AFTER RESEARCHING THE PROBLEM I HAVE FOUND THAT I AM ONLY ONE OF THOUSANDS OF PEOPLE WHO HAVE HAD SIMILAR PROBLEMS REGARDING THE STABILITY OF THE SPARK PLUG AND THE PROBLEMS THAT CAN OCCUR AS A RESULT OF THE UNEXPECTED AND TOTALLY SUDDEN EJECTION OF THE COIL. HOW MANY PEOPLE WILL BE FORCED TO SUBMIT TO THE PREDATORY PRACTICES OF MOST REPAIR SHOPS UNTIL SOMETHING IS DONE? THERE IS OBVIOUSLY A MAJOR PROBLEM HERE AND ACTION MUST BE TAKEN. SO FAR THIS HAS COST ME ONE HUNDRED DOLLARS AND WHO KNOWS HOW MUCH IT WILL COST TO FOX IT RIGHT. THE WAY IS SHOULD HAVE BEEN WHEN IT WAS MANUFACTURED. I HAVE READ THIS IS BELIEVED TO BE A RESULT OF...

PURCHASED A USED 2003 FORD EXPEDITION WITH A TRITON 5.4 V8. THE CAR HAD ABOUT 80,000 MILES WHEN I PURCHASED IT AND AT ABOUT 84,000 MILES A SPARKPLUG EJECTED OUT OF THE ENGINE. THE REPAIR WAS AROUND $650 FOR A "NOT FOR SURE" FIX. APPARENTLY THE THREADS THAT HOLD THE SPARKPLUGS IN HAD STRIPPED, CAUSING THE BLOWOUT OF THE SPARKPLUG. I WAS TOLD BY THE MECHANIC AT OUR LOCAL FORD DEALERSHIP THAT THE PERMANENT FIX WOULD REQUIRE THE REPLACEMENT OF THE HEADS AT AROUND $4000. I OPTED FOR THE CHEAP FIX BECAUSE OF THE LACK OF FINANCING FOR THE MORE EXPENSIVE REPAIR. I DID A SEARCH ON THE INTERNET AND FOUND THAT MANY OTHER CONSUMERS WHO HAD PURCHASED FOR SUV'S AND TRUCKS WITH SAME MODEL ENGINES WERE REPORTING THE SAME PROBLEM IN OVERWHELMING NUMBERS, MANY WITH MULTIPLE BLOWOUTS AT VARIOUS INCIDENCES. I WAS HOPING MY PROBLEM WAS CONFINED TO ONLY...

IN LESS THAN SEVEN DAYS, TWO SPARK PLUGS BLEW OUT OF MY 2003 FORD EXPEDITION ENGINE. IT IS A 5.4L TRITON ENGINE. BOTH OCCURRENCES WERE WHILE DRIVING NORMALLY DOWN THE INTERSTATE. THE CONSEQUENCES WERE SUDDEN LOSS OF POWER WHILE DRIVING ON THE HIGHWAY BOTH TIMES. I WENT FROM DRIVING 70 MPH TO 45 MPH IN A MATTER OF SECONDS WITH MY WIFE AND 9 MONTH OLD BABY IN THE VEHICLE! FORD KNOWS ABOUT THE PROBLEM AND HAS ISSUED A REPAIR REPORT, BUT NOT A FACTORY RECALL. THE ISSUE IS A FLAW IN THE ENGINE DESIGN OR MANUFACTURE; THOUSANDS OF OTHERS HAVE REPORTED THE SAME ISSUE (A QUICK GOOGLE SEARCH OF "FORD 5.4L SPARK PLUG BLOWOUT" DEMONSTRATES THIS). HAD THERE BEEN TRAFFIC BEHIND OR BESIDE ME, WE WOULD HAVE CAUSED AN ACCIDENT OR WORSE. SINCE FORD KNOWS OF THE ISSUE, THEY OUGHT TO PAY FOR THE REPAIRS OR REPLACE THE ENGINE...

TL*THE CONTACT OWNED A 2003 FORD EXPEDITION. WHILE DRIVING LESS THAN 60 MPH, THE CONTACT NOTICED SMOKE UNDERNEATH THE HOOD IN ADDITION TO A STRONG BURNING ODOR. SHE WAS ABLE TO MANEUVER THE VEHICLE TO SAFETY. SHE LIFTED THE HOOD WITH ANOTHER PERSON'S ASSISTANCE AND HEARD CRACKLING AND SPARKLING SOUNDS. SHE ALSO NOTICED A HOLE IN THE INSULATOR DIRECTLY INTO THE HOOD OF THE VEHICLE. THERE WAS A RECALL ON OTHER YEARS, MAKES, AND MODELS, BUT NONE FOR THE CONTACT'S PARTICULAR VEHICLE. THE ORIGIN OF THE FIRE HAS YET TO BE DETERMINED. THE FAILURE AND CURRENT MILEAGES WERE LESS THAN 165,000.