2003 FORD EXPEDITION Structurebody Problems
12 NHTSA complaints on file
Structurebody Issues in the 2003 FORD EXPEDITION
12 structurebody complaints have been filed with NHTSA for the 2003 FORD EXPEDITION. Of these, 1 involved a crash, 0 involved a fire, and 0 resulted in injury.
12
Complaints
1
Crashes
0
Fires
0
Injuries
0
Deaths
All Structurebody Complaints
bought truck 3/2/22 from Gold cAuto In troy NY. 3/7/22 went to take kids to school 2.5 inches of water set in my weather guard mats. seats soaked console everything in front cab reversed to pull out spot and water starting pouring on my and my kids from sides in pass sides front and the front windshield area omgand the sun roof was worst.kids had to go in myslef too it was snow still out.so that dayi oh sunroof needs to be blown out i said well that right frontdoor sounds open when its shut . same night i picked it up said all was good to go and his guy didn't hear any issues with door. the next snow it was worst this was about toward end of march. i called back around 3/15 said its still leaking dude i just want my money back for real and we...
FRAME ROT IN MULTIPLE LOCATIONS, FRONT AND REAR
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. WHILE DRIVING 50 MPH, THE VEHICLE BEGAN TO VIBRATE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FRONT PASSENGER SIDE SUBFRAME CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 186,000.
MY PASSENGER WINDOW AND BOTH BACK WINDOWS HAVE DROPPED SEVERAL TIMES. I HAVE HAD TO HAVE THIS FIXED MORE THAN ONCE ON THE BACK PASSENGER SIDE WINDOW, WHAT HAPPENS IS ILL TRY TO PUT THE WINDOW UP AND THE WINDOW MOTOR MAKES A STRUGGLING NOISE AND I AM UNABLE TO ROLL UP THE WINDOW. AT THIS POINT I'M SURE IT MUST BE A DEFECT BECAUSE OF HOW IT HAS HAPPENED TO EACH WINDOW MORE THAN ONCE. ALSO THE BUMPER THAT GOES AROUND THE ENTIRE CAR IS EXTREMELY FADED AND I AM UNABLE TO GET FIXED I HAVE GONE TO GET ESTIMATES FOR A PAIN JOB BUT HAVE BEEN TOLD DUE TO THE MATERIAL IT IS JUST GOING TO FADE I WOULD NEED TO GET IT SANDED AND HAVE THEM DO SOME SPECIAL TREATMENT I CANT AFFORD AND THEY WILL NOT JUST PAINT OVER IT FOR ME BECAUSE THEY GUARANTEE THERE...
I OWNED THIS VEHICLE SINCE 2003. A COUPLE OF YEARS AGO I NOTICED SMALL PERFORATION/RUSTING ON THE TOP OF THE VEHICLE AND OVER TIME IT BECAME WORST. NOW THERE ARE NUMEROUS BADLY CORRODED AREAS . IT APPEARS THAT DUE TO THE DESIGN AND THE MATERIALS USED WATER REMAINS TRAPPED ESPECIALLY WHEN THE VEHICLE IS PARKED. ALSO POOR WORKMANSHIP OR POOR MATERIALS ARE CONTRIBUTING FACTORS. THIS MAY HAVE CAUSED THIS UNFORESEEN ISSUES. THERE IS A POSSIBILITY THAT THE HOOD CAN BECOME WEAK IN THE AREAS AFFECTED BY THE CORROSION, THEREFORE I AM SEEKING GUIDANCE. I DID REACH OF TO THE FORD COMPANY WITH NEGATIVE RESULTS, THEY ONLY ADVISE THAT THIS WAS NOT A WARRANTY ISSUE. ON ANOTHER NOTE I AM THE ONLY OWNER AND I HAVE NOT LIVED CLOSE TO THE BEACHES OR EVEN WHERE YOU WOULD EXPECT CORROSION OF THIS MAGNITUDE.
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, DECELERATION BECAME VERY DIFFICULT. THE VEHICLE WAS EXAMINED BY AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE BRAKES LINES HAD RUSTED. THE MECHANIC ALSO DISCOVERED THAT THE ROCKER PANELS AND FRAME WAS RUSTED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 150,000. UPDATED 06/27/14*LJ
THE PAINT HAS BEEN BUBBLING ON THE LIFTGATE OF MY FORD, EXPEDITION FOR YEARS. JUST RECENTLY, THAT PAINT HAS BEEN CHIPPING, WHICH I'M SURE IS GOING TO CAUSE RUST TO FORM. I'VE READ MANY SIMILAR COMPLAINTS FROM OTHER EXPEDITION OWNERS, BUT I CAN'T FIND A PLACE WHERE FORD HAS RESPONDED, EXCEPT TO SAY WHY IT IS HAPPENING. WILL FORD BE DOING ANYTHING TO REMEDY THIS FOR THEIR CONSUMERS? *TR
WHEN IT RAINS THE REAR DOORS OF THE VEHICLE FILL WITH WATER. I HAVE DONE EVERYTHING I CAN TO MAKE SURE THE DOOR IS SEALED BUT IT STILL FILLS UP WITH WATER. IT HAS RAINED A LOT THIS WEEK AND THE DOORS ARE FULL AGAIN. *TR
TL* THE CONTACT OWNS A 2003 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE DRIVER'S DOOR OPENED WITHOUT WARNING AND WOULD NOT REMAIN LATCHED OR CLOSED. THE DEALER HAD NOT BEEN NOTIFIED OF THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE. THE CURRENT AND THE FAILURE MILEAGES WERE 108,000. THE VIN WAS UNAVAILABLE.
FIRST, THE DOOR AJAR LIGHT CAME ON AND STAYED ON. I CONTINUED TO GO AROUND THE VEHICLE OPENING AND SHUTTING THE DOORS AND THE LIGHT REMAINED ON. CONSUMER COULD NOT START THE VEHICLE SINCE THE LIGHT CAME ON, AND HAD TO GET A JUMP TO START IT. AFTER A FEW DAYS OF THIS THE BATTERY WAS FINALLY RUINED, AND I WAS FORCED TO BUY A NEW ONE. I USED LUBRICANTS TO TRY AND CLEAR DEBRIS FROM THE DOOR SENSORS AND THIS WORKED FOR 3 MONTHS. NOW IT WILL NOT WORK AT ALL. TALKED TO DEALER AND THEY WANT TO CHARGE 600 DOLLARS PER SENSORS. NOTHING WRONG WITH SENSOR ITS JUST DIRTY. SECOND, THE REAR AC IS MAKING A CLICKING NOISE AND WILL NOT CONTROL TEMPERATURE. I SENT IT UNDER WARRANTY TO THE DEALERSHIP AND REPLACED THE AC MECHANISM, STATED "THIS WAS A COMMON DEFECT WITH THE VEHICLE". 5 MONTHS LATER...
DT: THE DRIVERS SIDE TIE ROD HAS BROKEN TWICE. BOTH TIMES WAS WITHOUT WARNING. THE DEALER HAS FIXED IT ONCE AND NOW IT IS BACK TO THE DEALER FOR THE SECOND TIME FOR SAME PROBLEM. THE MANUFACTURER TOOK INFORMATION FROM THE CONSUMER, BUT SHE HAS NOT HEARD BACK FROM THEM. *JB PASSENGER SIDE REAR WINDOW DOES NOT GO DOWN FROM MASTER SWITCH. DOOR AJAR LIGHT DOES NOT GO OFF. LEFT FRONT BALL JOINT SEPARATED, THEN VEHICLE HIT SIGN. LOWER CONTROL ARM BROKEN, UPPER BALL JOINT BAD, SPINDLE BROKEN SWAY BAR LINK BROKEN, CV BOOT TORN AND AXLE PULLED OUT OF FRONT DIFFERENTIAL. TIE ROD END ON LEFT SIDE BROKEN AND VACUUM HUB CRACKED ON SPINDLE AND TIRE AND RIM DAMAGED. ALSO FENDER LINER RIPPED OUT. SPINDLE, UPPER CONTROL ARM, LOWER CONTROL ARM, CV BOOT REPLACED. CLIP FOR AXLE VACUUM HUB AND WHEEL AND TIRE, REMOVED FRONT DIFFERENTIAL TO REINSTALL, AXLE...
MY EXPEDITION IS A 1YR AND 5 MONTHS. WITH LESS THAN 500 MILES PAID FOR A FRONT END ALIGNMENT AND TIRE ROTATION, BECAUSE OF BAD VIBRATION AT SPEEDS OF 60-70 MILES AN HOUR. STILL HAD VIBRATION, TOOK IT BACK TO DEALER, THEY SAID THE TRUCK CAME WITH TIRES OUT OF BALANCE. STILL HAD VIBRATION, TOOK IT BACK TO DEALERSHIP, A BOX DEALING WITH THE STEERING WHEEL HAD TO BE REPLACED. SINCE THEN I HAVE PAID FOR ANOTHER FRONT END ALIGNMENT AND TIRE BALANCE, NOW TIRES HAVE WORN SO BAD DEALERSHIP WILL PROBABLY BLAME WORN TIRES FOR THE VIBRATION. THERE IS MORE!!! THE SEAL ON THE FRONT WINDSHIELD CAME LOOSE AND STARTED LEAKING, AND HAD TO BE REPLACED. IN THE FRONT DEFROST VENT SOME FOAM STUFF HAD COME LOOSE AND WOULD FLAP AROUND WHEN THE VENT WAS ON, THE DEALERSHIP CALLED IT ( PACKING) IT WAS REPLACED OR GLUED BACK DOWN....
Other 2003 FORD EXPEDITION Problem Areas
Electrical System
84 complaints
Engine And Engine Cooling
70 complaints
Engine
44 complaints
Engine And Engine Coolingengine
43 complaints
Tires
33 complaints
Air Bags
32 complaints
Unknown Or Other
21 complaints
Fuelpropulsion System
20 complaints
Visibilityrearview Mirrorsdevicesexterior
19 complaints
Power Trainautomatic Transmission
18 complaints
Service Brakes Hydraulic
17 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
16 complaints
Air Bagsfrontal
15 complaints
Service Brakes
14 complaints
Suspension
14 complaints
Vehicle Speed Control
13 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
12 complaints
Fuel System Gasoline
11 complaints
Power Train
11 complaints
Steering
11 complaints
Structure
11 complaints
Tirestreadbelt
11 complaints
Air Bagssidewindow
10 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
10 complaints
Tiressidewall
9 complaints
Exterior Lighting
7 complaints
Electrical Systemwiring
6 complaints
Engine And Engine Coolingenginegasoline
6 complaints
Latcheslockslinkages
6 complaints
Power Trainclutch Assembly
6 complaints
Visibilitypower Window Devices And Controls
6 complaints
Latcheslockslinkagesdoorslatch
5 complaints
Seatsmidrear Assembly
5 complaints
Vehicle Speed Controlcruise Control
5 complaints
Visibilitywindshield
5 complaints
Engine And Engine Coolingexhaust System
4 complaints
Interior Lighting
4 complaints
Power Trainaxle Assembly
4 complaints
Seat Belts
4 complaints
Seat Beltsfront
4 complaints
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
4 complaints
Wheels
4 complaints
Electrical Systemignition
3 complaints
Electrical Systemwiringfuses And Circuit Breakers
3 complaints
Electronic Stability Control Esc
3 complaints
Engine And Engine Coolingcooling System
3 complaints
Equipment
3 complaints
Parking Brake
3 complaints
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
3 complaints
Power Traindrivelinedifferential Unit
3 complaints
Seat Beltsrearother
3 complaints
Seats
3 complaints
Service Brakes Airdiscpads
3 complaints
Structurebodydoor
3 complaints
Suspensionrear
3 complaints
Visibilitysunmoon Roof Assembly
3 complaints
Air Bagsfrontalsensorcontrol Module
2 complaints
Electrical Systemalternatorgeneratorregulator
2 complaints
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
2 complaints
Equipmentapplianceair Conditioner
2 complaints
Fuel System Gasolinedeliveryfuel Pump
2 complaints
Fuel System Gasolinestoragetank Assembly
2 complaints
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
2 complaints
Power Traindrivelinedriveshaft
2 complaints
Seat Beltsfrontbuckle Assembly
2 complaints
Service Brakes Airantilock
2 complaints
Service Brakes Airdisc
2 complaints
Service Brakes Airdiscrotor
2 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
2 complaints
Service Brakes Hydraulicfoundation Componentsdisc
2 complaints
Steeringgear Box Other Than Rack And Pinion
2 complaints
Steeringhydraulic Power Assistpump
2 complaints
Steeringlinkagestie Rod Assembly
2 complaints
Structurebodyhatchbackliftgate
2 complaints
Vehicle Speed Controlaccelerator Pedal
2 complaints
Visibilityglass Siderear
2 complaints
Visibilityrearview Mirrorsdevices
2 complaints
Visibilitywindshield Wiperwasher
2 complaints
Back Over Preventionwarningsexternalpedestrian Alert
1 complaint
Electrical System12v24v48v Battery
1 complaint
Electrical Systemhorn
1 complaint
Electrical Systemignitioncoil
1 complaint
Electrical Systemignitionswitch
1 complaint
Electrical Systemstarter Assembly
1 complaint
Electrical Systemwiringinteriorunder Dash
1 complaint
Electronic Stability Controlautomatic Asc
1 complaint
Engine And Engine Coolingexhaust Systememission Controlcrankcase Pcv
1 complaint
Equipmentelectricalradiotape Deckcd Etc
1 complaint
Equipmentrecreational Vehicletrailer
1 complaint
Exterior Lightingheadlights
1 complaint
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
1 complaint
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
1 complaint
Fuel System Other
1 complaint
Power Trainautomatic Transmissiongear Position Indication Prndl
1 complaint
Power Traindriveline
1 complaint
Seat Beltsfrontretractor
1 complaint
Seat Beltsintegrated Child Seat
1 complaint
Seatsfront Assemblypower Adjust
1 complaint
Seatsfront Assemblyrecliner
1 complaint
Seatsfront Assemblyseat Heatercooler
1 complaint
Service Brakes Air
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
1 complaint
Service Brakes Hydraulicfoundation Components
1 complaint
Service Brakes Hydraulicfoundation Componentsdisccaliper
1 complaint
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
1 complaint
Steering Steering Wheelhandle Bar
1 complaint
Steeringhydraulic Power Assist System
1 complaint
Steeringrack And Pinionrack
1 complaint
Structurebodydoorhinge And Attachments
1 complaint
Structurebodyhatchbackliftgatehinge And Attachments
1 complaint
Structurebodyhatchbackliftgatesupport Devicestrut
1 complaint
Structureframe And Members
1 complaint
Suspensionfront
1 complaint
Suspensionfrontcontrol Arm
1 complaint
Suspensionfrontspringscoil Springs
1 complaint
Tiresbead
1 complaint
Tirespressure Monitoring And Regulating Systems
1 complaint
Tirestemporaryemergency Spare Tire
1 complaint
Tiresvalve
1 complaint
Trailer Hitches
1 complaint
Visibility
1 complaint
Visibilitydefrosterdefoggerhvac Systemfanmotor
1 complaint
Visibilitywiper
1 complaint
Wheelslugsnutsboltsstuds
1 complaint
Wheelsrim
1 complaint