2003 FORD EXPEDITION Power Trainaxle Assembly Problems

4 NHTSA complaints on file

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Power Trainaxle Assembly Issues in the 2003 FORD EXPEDITION

4 power trainaxle assembly complaints have been filed with NHTSA for the 2003 FORD EXPEDITION. Of these, 2 involved a crash, 0 involved a fire, and 0 resulted in injury.

4
Complaints
2
Crashes
0
Fires
0
Injuries
0
Deaths

All Power Trainaxle Assembly Complaints

#10121387 | Crash
DT: THE DRIVERS SIDE TIE ROD HAS BROKEN TWICE. BOTH TIMES WAS WITHOUT WARNING. THE DEALER HAS FIXED IT ONCE AND NOW IT IS BACK TO THE DEALER FOR THE SECOND TIME FOR SAME PROBLEM. THE MANUFACTURER TOOK INFORMATION FROM THE CONSUMER, BUT SHE HAS NOT HEARD BACK FROM THEM. *JB PASSENGER SIDE REAR WINDOW DOES NOT GO DOWN FROM MASTER SWITCH. DOOR AJAR LIGHT DOES NOT GO OFF. LEFT FRONT BALL JOINT SEPARATED, THEN VEHICLE HIT SIGN. LOWER CONTROL ARM BROKEN, UPPER BALL JOINT BAD, SPINDLE BROKEN SWAY BAR LINK BROKEN, CV BOOT TORN AND AXLE PULLED OUT OF FRONT DIFFERENTIAL. TIE ROD END ON LEFT SIDE BROKEN AND VACUUM HUB CRACKED ON SPINDLE AND TIRE AND RIM DAMAGED. ALSO FENDER LINER RIPPED OUT. SPINDLE, UPPER CONTROL ARM, LOWER CONTROL ARM, CV BOOT REPLACED. CLIP FOR AXLE VACUUM HUB AND WHEEL AND TIRE, REMOVED FRONT DIFFERENTIAL TO REINSTALL, AXLE...
#10093600 |
REAR AXLE REPAIRED 3 TIMES, PROBLEM PERSISTS. *AK
#10056183 | Crash
MY 2003 EXPEDITION HAS HAD THE REAR DIFFERENTIAL FAIL TWICE IN LESS THAN FIVE MONTHS. THE FIRST TIME WITH 1668 MILES ON IT, THE FAILURE RESULTED IN THE TOTAL LOSS OF MY 22 FOOT TRAVEL TRAILER. THE SECOND TIME IT FAILED THE VEHICLE HAD 5142 MILES ON IT!
#10030660 |
GRINDING NOISE IN THE REAR AXLE WHEN TURNING LEFT OR RIGHT AFTER VEHICLE HAS SET OVERNIGHT OR FOR A LONG ENOUGH PERIOD SO AXLE COMPONENTS COOL DOWN TO AMBIENT TEMPERATURE. I HAVE HAD VEHICLE IN FOR SERVICE 4 TIMES AND IT SPENT ALMOST 3 WEEKS IN THE SHOP. PROBLEMSEEMED TO BE FIXED AFTER LAST VISIT, BUT NOISE HAS REAPPEARED AGAIN. SOUNDS WORSE. VEHICLE WILL NOW BE GOING IN FOR THE FIFTH TIME FOR THE SAME PROBLEM. THERE IS SOMETHING WRONG, BUT I CANNOT GET FORD TO ADMIT ANYTHING.*AK

Other 2003 FORD EXPEDITION Problem Areas

Electrical System 84 complaints Engine And Engine Cooling 70 complaints Engine 44 complaints Engine And Engine Coolingengine 43 complaints Tires 33 complaints Air Bags 32 complaints Unknown Or Other 21 complaints Fuelpropulsion System 20 complaints Visibilityrearview Mirrorsdevicesexterior 19 complaints Power Trainautomatic Transmission 18 complaints Service Brakes Hydraulic 17 complaints Service Brakes Hydraulicfoundation Componentsdiscrotor 16 complaints Air Bagsfrontal 15 complaints Service Brakes 14 complaints Suspension 14 complaints Vehicle Speed Control 13 complaints Service Brakes Hydraulicfoundation Componentsdiscpads 12 complaints Structurebody 12 complaints Fuel System Gasoline 11 complaints Power Train 11 complaints Steering 11 complaints Structure 11 complaints Tirestreadbelt 11 complaints Air Bagssidewindow 10 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip 10 complaints Tiressidewall 9 complaints Exterior Lighting 7 complaints Electrical Systemwiring 6 complaints Engine And Engine Coolingenginegasoline 6 complaints Latcheslockslinkages 6 complaints Power Trainclutch Assembly 6 complaints Visibilitypower Window Devices And Controls 6 complaints Latcheslockslinkagesdoorslatch 5 complaints Seatsmidrear Assembly 5 complaints Vehicle Speed Controlcruise Control 5 complaints Visibilitywindshield 5 complaints Engine And Engine Coolingexhaust System 4 complaints Interior Lighting 4 complaints Seat Belts 4 complaints Seat Beltsfront 4 complaints Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings 4 complaints Wheels 4 complaints Electrical Systemignition 3 complaints Electrical Systemwiringfuses And Circuit Breakers 3 complaints Electronic Stability Control Esc 3 complaints Engine And Engine Coolingcooling System 3 complaints Equipment 3 complaints Parking Brake 3 complaints Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm 3 complaints Power Traindrivelinedifferential Unit 3 complaints Seat Beltsrearother 3 complaints Seats 3 complaints Service Brakes Airdiscpads 3 complaints Structurebodydoor 3 complaints Suspensionrear 3 complaints Visibilitysunmoon Roof Assembly 3 complaints Air Bagsfrontalsensorcontrol Module 2 complaints Electrical Systemalternatorgeneratorregulator 2 complaints Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe 2 complaints Equipmentapplianceair Conditioner 2 complaints Fuel System Gasolinedeliveryfuel Pump 2 complaints Fuel System Gasolinestoragetank Assembly 2 complaints Power Trainautomatic Transmissionlever And Linkagecolumn Shift 2 complaints Power Traindrivelinedriveshaft 2 complaints Seat Beltsfrontbuckle Assembly 2 complaints Service Brakes Airantilock 2 complaints Service Brakes Airdisc 2 complaints Service Brakes Airdiscrotor 2 complaints Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light 2 complaints Service Brakes Hydraulicfoundation Componentsdisc 2 complaints Steeringgear Box Other Than Rack And Pinion 2 complaints Steeringhydraulic Power Assistpump 2 complaints Steeringlinkagestie Rod Assembly 2 complaints Structurebodyhatchbackliftgate 2 complaints Vehicle Speed Controlaccelerator Pedal 2 complaints Visibilityglass Siderear 2 complaints Visibilityrearview Mirrorsdevices 2 complaints Visibilitywindshield Wiperwasher 2 complaints Back Over Preventionwarningsexternalpedestrian Alert 1 complaint Electrical System12v24v48v Battery 1 complaint Electrical Systemhorn 1 complaint Electrical Systemignitioncoil 1 complaint Electrical Systemignitionswitch 1 complaint Electrical Systemstarter Assembly 1 complaint Electrical Systemwiringinteriorunder Dash 1 complaint Electronic Stability Controlautomatic Asc 1 complaint Engine And Engine Coolingexhaust Systememission Controlcrankcase Pcv 1 complaint Equipmentelectricalradiotape Deckcd Etc 1 complaint Equipmentrecreational Vehicletrailer 1 complaint Exterior Lightingheadlights 1 complaint Fuel System Gasolinedeliveryhoses Linespiping And Fittings 1 complaint Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap 1 complaint Fuel System Other 1 complaint Power Trainautomatic Transmissiongear Position Indication Prndl 1 complaint Power Traindriveline 1 complaint Seat Beltsfrontretractor 1 complaint Seat Beltsintegrated Child Seat 1 complaint Seatsfront Assemblypower Adjust 1 complaint Seatsfront Assemblyrecliner 1 complaint Seatsfront Assemblyseat Heatercooler 1 complaint Service Brakes Air 1 complaint Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule 1 complaint Service Brakes Hydraulicfoundation Components 1 complaint Service Brakes Hydraulicfoundation Componentsdisccaliper 1 complaint Service Brakes Hydraulicfoundation Componentsmaster Cylinder 1 complaint Steering Steering Wheelhandle Bar 1 complaint Steeringhydraulic Power Assist System 1 complaint Steeringrack And Pinionrack 1 complaint Structurebodydoorhinge And Attachments 1 complaint Structurebodyhatchbackliftgatehinge And Attachments 1 complaint Structurebodyhatchbackliftgatesupport Devicestrut 1 complaint Structureframe And Members 1 complaint Suspensionfront 1 complaint Suspensionfrontcontrol Arm 1 complaint Suspensionfrontspringscoil Springs 1 complaint Tiresbead 1 complaint Tirespressure Monitoring And Regulating Systems 1 complaint Tirestemporaryemergency Spare Tire 1 complaint Tiresvalve 1 complaint Trailer Hitches 1 complaint Visibility 1 complaint Visibilitydefrosterdefoggerhvac Systemfanmotor 1 complaint Visibilitywiper 1 complaint Wheelslugsnutsboltsstuds 1 complaint Wheelsrim 1 complaint
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