2004 DODGE RAM 2500 — Problems, Recalls & Safety Data

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N/A

Safety Rating

753

Owner Complaints

53 Crashes 7 Fires 4 Deaths

9

Recalls

ACTIVE RECALL

2

Service Bulletins

1

Investigation

Overview of the 2004 DODGE RAM 2500

The 2004 DODGE RAM 2500 has received a total of 753 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 9 recall campaigns affecting this vehicle, covering issues with AIR BAGS, STEERING:LINKAGES:TIE ROD ASSEMBLY. 2 technical service bulletins have been issued by Chrysler (FCA US, LLC) for this model year. The most commonly reported problems involve the Steering (134 complaints), Air Bags (87 complaints), and Suspension (59 complaints).

Recalls for the 2004 DODGE RAM 2500

NHTSA has recorded 9 recalls for the 2004 DODGE RAM 2500, potentially affecting up to 1,463,977 vehicles.

Recall 14V770000 — AIR BAGS

| 250,896 vehicles affected

Defect: Chrysler Group LLC (Chrysler) is recalling certain model year 2004-2005 Dodge Ram 1500, 2500, and 3500, 2004-2005 Dodge Durango, 2005 Dodge Dakota, 2005 Dodge Magnum and 2005 Chrysler 300, 300C and 300 SRT8 vehicles originally sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Alabama, Florida, Georgia, Hawaii, Louisiana, Mississippi,...

Consequence: In the event of a crash necessitating deployment of the passenger’s frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: Chrysler will notify owners, and dealers will replace the front passenger air bag inflator, free of charge. For vehicles that were sold, or are currently registered, in Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, owners were notified and...

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Recall 13V528000 — STEERING:LINKAGES:TIE ROD ASSEMBLY

| 706,664 vehicles affected

Defect: Chrysler Group LLC (Chrysler) is recalling certain model year 2003-2008 Dodge RAM 2500 4x4 and 3500 4x4, model year 2007-2008 Dodge RAM 3500 4x2 Cab Chassis and model year 2006-2008 Dodge RAM 1500 Mega Cab 4x4 trucks manufactured February 12, 2002, through February 13, 2008. The left tie rod assembly may break.

Consequence: A failure of the tie rod assembly may result in a loss of steering control, increasing the risk of a crash.

Remedy: Chrysler notified owners and launched its recall campaign in January 2014. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N62.

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Recall 11V350000 — STEERING:LINKAGES:TIE ROD ASSEMBLY

| 242,780 vehicles affected

Defect: CHRYSLER IS RECALLING CERTAIN MODEL YEAR 2008-2011 DODGE RAM 2500/3500 4X4, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH MARCH 28, 2011; MODEL YEAR 2008-2011 DODGE RAM 3500 CAB CHASSIS 4X2, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH MARCH 28, 2011; AND MODEL YEAR 2008 DODGE RAM 1500 MEGA CAB 4X4, MANUFACTURED FROM FEBRUARY 14, 2008, THROUGH AUGUST 15, 2008, BECAUSE THE LEFT...

Consequence: THIS CONDITION COULD RESULT IN THE POTENTIAL LOSS OF DIRECTIONAL STABILITY IN THE LEFT HAND FRONT WHEEL, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TIE ROD ENDS FOR RELATIVE ORIENTATION AND REPLACE THE LEFT OUTER TIE ROD AS REQUIRED AND PERFORM A FRONT END TOE ALIGNMENT AS NEEDED. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN...

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Recall 10E013000 — STEERING:GEAR BOX:SHAFT PITMAN

| 1,500 vehicles affected

Defect: FABTECH IS RECALLING CERTAIN AFTERMARKET REPLACEMENT PITMAN ARMS, P/NOS. FTS93001 AND FT44039, INSTALLED FOR USE ON CERTAIN 2003 THROUGH 2008 DODGE 2500 4WD, 3500 4WD, AND 1500 4WD MEGA CAB VEHICLES. THE PITMAN ARM CAN FRACTURE AND BREAK AWAY FROM THE STEERING BOX CAUSING TOTAL LOSS OF STEERING CONTROL.

Consequence: STEERING LOSS COULD RESULT IN A VEHICLE CRASH POSSIBLY RESULTING IN PROPERTY DAMAGE, INJURY OR DEATH.

Remedy: FABTECH WILL NOTIFY OWNERS AND AUTHORIZED INSTALLERS WILL INSPECT FOR DEFECTIVE PITMAN ARM AND REPLACE IF NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 24, 2010. OWNERS MAY CONTACT FABTECH AT 1-877-432-2832.

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Recall 07E104000 — VISIBILITY:GLASS, SIDE/REAR

| 1,657 vehicles affected

Defect: CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

Remedy: SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE...

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Recall 07E009000 — SUSPENSION

| 3,350 vehicles affected

Defect: CERTAIN LKI ENTERPRISES, INC., BRAND NAME SUPERLIFT SUSPENSION, PITMAN ARMS SOLD AS REPLACEMENT EQUIPMENT FOR 2003-2007 DODGE RAM 2500 AND 3500 4X4 LIGHT TRUCKS. DUE TO INADEQUATE HEAT TREATMENT DURING PRODUCTION, THE AFFECTED PITMAN ARMS MAY DEVELOP CRACKS IN THE UPPER SPLINED ATTACHMENT ATTACHMENT TO THE STEERING OUTPUT SHAFT. MOVEMENT BETWEEN THE PITMAN ARM AND THE OUTPUT SHAFT MAY DEFORM...

Consequence: PITMAN ARM WEAR OR FAILURE MAY LEAD TO LOSS OF VEHICLE CONTROL, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: LKI WILL NOTIFY OWNERS AND REPLACE THE PITMAN ARM, IF NECESSARY. THE RECALL BEGAN ON MARCH 12, 2007. OWNERS MAY CONTACT LKI AT 1-800-551-4955.

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Recall 05V462000 — POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

| 250,433 vehicles affected

Defect: ON CERTAIN PICKUP TRUCKS EQUIPPED WITH DIESEL ENGINES AND AUTOMATIC TRANSMISSIONS, IN AN ATTEMPT TO EXIT THE VEHICLE QUICKLY WITHOUT SHUTTING OFF THE ENGINE AND REMOVING THE KEY, THE DRIVER MAY INADVERTENTLY LEAVE THE AUTOMATIC TRANSMISSION SHIFT CONTROL IN INDICATED REVERSE.

Consequence: THIS ERROR IS AN UNINTENDED ACTION THAT MAY RESULT IN A LACK OF TRANSMISSION PARK PAWL ENGAGEMENT AND POSSIBLY DELAYED REARWARD MOVEMENT OF THE VEHICLE.

Remedy: DEALERS WILL PERFORM A SOFTWARE MODIFICATION TO EQUIP THESE VEHICLES WITH AN OUT-OF-PARK ALARM. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

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Recall 04V221000 — EQUIPMENT:OTHER:LABELS

| 6,183 vehicles affected

Defect: THE VEHICLE CERTIFICATION LABEL ON SOME PICKUP TRUCKS LISTS INCORRECT TIRE, WHEEL, AND RECOMMENDED INFLATION PRESSURE INFORMATION WHICH DOES NOT CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, 'TIRE SELECTION AND RIMS FOR VEHICLES OTHER THAN PASSENGER CARS.'

Consequence: INSTALLING THE INCORRECT TIRE/RIM SIZES AND LOADING THE VEHICLE TO THE WEIGHTS SHOWN ON THE LABEL CAN CAUSE TIRE FAILURE AND RESULT IN A CRASH WITHOUT WARNING.

Remedy: OWNERS WILL BE PROVIDED WITH VEHICLE CERTIFICATION LABEL OVERLAYS CONTAINING THE CORRECTED INFORMATION RELATIVE TO VEHICLE TIRE AND RIM SIZE, AND RECOMMENDED INFLATION PRESSURE. THIS RECALL BEGAN ON MAY 5, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

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Recall 03V503000 — POWER TRAIN:AUTOMATIC TRANSMISSION

| 514 vehicles affected

Defect: ON CERTAIN PICKUP TRUCKS, THE TRANSFER CASE TO TRANSMISSION ATTACHING FASTENERS MAY NOT BE TIGHTENED CORRECTLY. THIS COULD CAUSE THE TRANSMISSION ADAPTER OR TRANSFER CASE HOUSING TO CRACK AND LEAK FLUID.

Consequence: CONTINUED OPERATION CAN RESULT IN PROPELLER SHAFT SEPARATION AND DAMAGE TO FUEL SYSTEM COMPONENTS, WHICH COULD LEAD TO A FUEL LEAK. FLUID AND/OR FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN CAUSE AN UNDERBODY FIRE.

Remedy: DEALERS WILL RETIGHTEN THE TRANSFER CASE TO TRANSMISSION FASTENERS. OWNER NOTIFICATION BEGAN ON DECEMBER 22, 2003. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-992-1997.

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Owner Complaints for the 2004 DODGE RAM 2500

753 complaints have been filed with NHTSA for the 2004 DODGE RAM 2500. Below is a breakdown by vehicle component.

Steering
Complaints: 134 4 Crashes 2 Injuries
Air Bags
Complaints: 87 2 Crashes 1 Injury 1 Death
Suspension
Complaints: 59
Power Trainautomatic Transmission
Complaints: 58 25 Crashes 7 Injuries 2 Deaths
Electrical System
Complaints: 41 1 Crash 2 Fires
Suspensionfront
Complaints: 35
Exterior Lighting
Complaints: 20
Power Train
Complaints: 18 4 Crashes 1 Death
Structure
Complaints: 16 1 Injury
Vehicle Speed Control
Complaints: 15 1 Crash 1 Fire
Visibility
Complaints: 13
Visibilitywiper
Complaints: 13 1 Crash
Engine
Complaints: 12 1 Fire
Fuel System Diesel
Complaints: 12
Structurebody
Complaints: 12 1 Injury
Engine And Engine Cooling
Complaints: 11
Wheels
Complaints: 11 1 Crash
Fuelpropulsion System
Complaints: 10
Power Trainautomatic Transmissiongear Position Indication Prndl
Complaints: 10 7 Crashes
Service Brakes
Complaints: 10 1 Fire
Unknown Or Other
Complaints: 9
Latcheslockslinkages
Complaints: 7
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
Complaints: 7 4 Crashes 1 Injury
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 7
Engine And Engine Coolingengine
Complaints: 6
Tires
Complaints: 6
Suspensionfrontcontrol Armupper Ball Joint
Complaints: 5
Electrical Systemhorn
Complaints: 4
Engine And Engine Coolingexhaust System
Complaints: 4 1 Injury
Fuel System Gasoline
Complaints: 4 1 Crash
Power Traindrivelinedriveshaft
Complaints: 4
Service Brakes Hydraulic
Complaints: 4
Steeringgear Box Other Than Rack And Pinion
Complaints: 4
Suspensionfrontwheel Bearing
Complaints: 4
Electrical Systemwiring
Complaints: 3
Exterior Lightingheadlights
Complaints: 3
Power Traindriveline
Complaints: 3
Power Traintransfer Case 4 Wheel Drive
Complaints: 3
Steeringlinkagestie Rod Assembly
Complaints: 3
Structurebodydoor
Complaints: 3
Visibilitydefrosterdefoggerhvac System
Complaints: 3
Electronic Stability Control Esc
Complaints: 2
Fuel System Otherdeliveryfuel Pump
Complaints: 2
Fuel System Otherfuel Injection System
Complaints: 2
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 2
Power Traindrivelinedifferential Unit
Complaints: 2
Power Traindrivelineuniversal Joint
Complaints: 2
Service Brakes Electric
Complaints: 2
Structureframe And Members
Complaints: 2
Structureframe And Membersunderbody Shields
Complaints: 2 1 Fire
Suspensionrear
Complaints: 2 1 Crash 1 Injury
Tirestreadbelt
Complaints: 2
Wheelshub
Complaints: 2
Back Over Preventionwarningsexternalpedestrian Alert
Complaints: 1
Engine And Engine Coolingcooling Systemfan
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
Complaints: 1 1 Fire
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 1
Equipment
Complaints: 1
Equipment Adaptivemobility
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Exterior Lightingback Up Lightsswitch
Complaints: 1
Exterior Lightingturn Signal
Complaints: 1
Exterior Lightingturn Signalflasher Unit
Complaints: 1
Fuel System Dieselstoragetank Assembly
Complaints: 1
Fuel System Gasolinedeliveryfuel Pump
Complaints: 1
Power Trainautomatic Transmissionparkneutral Start Interlock Switch
Complaints: 1 1 Crash
Power Trainaxle Assembly
Complaints: 1
Power Trainaxle Assemblyaxle Shaft
Complaints: 1
Power Trainaxle Hubs
Complaints: 1
Power Traindrivelinecenter Support Bearing
Complaints: 1
Power Traindrivelineconstant Velocity Joint
Complaints: 1
Seat Belts
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 1
Steeringcolumn
Complaints: 1
Structurebodybumpers
Complaints: 1
Structurebodyhoodhinge And Attachments
Complaints: 1
Suspensionfronthub
Complaints: 1
Suspensionfrontspringscoil Springs
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Visibilitywindshield Wiperwashermotor
Complaints: 1
Wheelsrim
Complaints: 1

Most Recent Complaints

#11511204 | AIR BAGS | | N/A miles
The contact owns a 2004 Dodge Ram 2500. The contact received notifications of NHTSA Campaign Numbers: 13V528000 (Steering) and 16V352000 (Air Bags) however, the parts to do the recall repairs were unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.
#11511204 | STEERING | | N/A miles
The contact owns a 2004 Dodge Ram 2500. The contact received notifications of NHTSA Campaign Numbers: 13V528000 (Steering) and 16V352000 (Air Bags) however, the parts to do the recall repairs were unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The manufacturer was made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.
#11480423 | STEERING | | N/A miles
My vehicle had wat is known as the 3rd gen steering assembly. Which is known and reported by multiple consumers to cause wat everyone calls a death wobble " Death wobble happens in Jeeps, 4x4s, and trucks when rapidly rotating steering wheel components cause your steering wheel to move rapidly from side to side. This causes your vehicle to feel like it's about to fall apart and you want to hold onto the steering wheel for dear life." Which cause me to nearly crash multiple times and the only way to get it to stop is to slow to speeds below 30. So I did research on how to correct this problem I found the only true fix would be to redo the whole assembly with the 4th gen assembly. Now that my issue is fixed I'm now worried about other drivers of the same vehicles safety. And wonder why no recall was made even though the dealer know of the issue thus coming up with the 4th gen assembly.
#11475198 | STEERING | | N/A miles
When driving over some overpasses on highways the "bump" causes the whole front end to shake and makes steering very hard to maintain. I have heard this called "the Dodge death wobble" and has been reported by many other Dodge Ram owners. I have had all of the ball joints and tie rod replaced. This is a highly disturbing occurrence when traveling at a speed of 65-70 mpr on a highway. This has happened to me more than once and is a very scary feeling, thinking my front tires are coming off. Is there a recall to correct this?
#11475198 | SUSPENSION | | N/A miles
When driving over some overpasses on highways the "bump" causes the whole front end to shake and makes steering very hard to maintain. I have heard this called "the Dodge death wobble" and has been reported by many other Dodge Ram owners. I have had all of the ball joints and tie rod replaced. This is a highly disturbing occurrence when traveling at a speed of 65-70 mpr on a highway. This has happened to me more than once and is a very scary feeling, thinking my front tires are coming off. Is there a recall to correct this?

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Safety Rating for the 2004 DODGE RAM 2500

NHTSA has not yet tested the 2004 DODGE RAM 2500 in its New Car Assessment Program.

Technical Service Bulletins for the 2004 DODGE RAM 2500

Chrysler (FCA US, LLC) has issued 2 technical service bulletins (TSBs) for the 2004 DODGE RAM 2500. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

1807717 — EQUIPMENT

Connecting to the DRB III Emulator for Cummins Engines

18-011-11 — FUEL SYSTEM, DIESEL

CHRYSLER GROUP: THERE ARE DIAGNOSTIC ENHANCEMENTS FOR THE FUEL SYSTEM. *RM

NHTSA Investigations for the 2004 DODGE RAM 2500

NHTSA has opened 1 investigation into potential safety defects in the 2004 DODGE RAM 2500.

Investigation AQ14003 — STEERING:LINKAGES:TIE ROD ASSEMBLY Closed

Opened:

Chrysler's execution of 13V-528 & 529

Other Model Years of the DODGE RAM 2500

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Other DODGE Models

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Check any vehicle history by VIN - Free vehicle history report