2016 CHEVROLET VOLT Fuelpropulsion System Problems

In May 2025, the EGR (Exhaust Gas Recirculation) valve failed on my 2016 Chevy Volt with approx. 60,000 kms / 40,000 miles on it - that cost me approximately $3,000 to fix. In my opinion that should have been covered under warranty given that it is a common failure point on second generation Volts. Note that the EGR value (OEM - Original Equipment Manufacturer) is a readily available part. In October 2025, my BECM (Battery Energy Control Module) failed. Luckily, due to significant Volt owner complaints, GM was forced to provide a special warranty on this item, so the work that would have cost me approximately $4,000 was covered under this special warranty. The BECM is covered for my 2016 Chevy Volt until 2030. Note again that the BECM is a readily available OEM part. In December 2025 my Chevy Volt check engine light went on again, and this time...

GM is not honoring coverage from N232432680 for CARB vehicles in non-CARB states. They have failed to tie CARB vehicle vins to the coverage in N232432680.

This vehicle has had multiple incidents of surging of the propulsion system both on battery power and when powered by the internal combustion engine, causing loss of propulsion and sudden acceleration almost causing collisions multiple times. We have paid for over $4,000 in repairs that are not covered under the propulsion system warranty, and these repairs have not remedied the issue.

Battery Energy Control Module Malfunction. It is a known issue with this system failing on the chevy volt. There is a service bulletin on this problem. 18-NA-261 is the service bulletin. The car will not start and when it does start it has loss of power while driving. Chevy is only fixing certain VIN numbers even thou it pulls up the same codes in their bulletin. Chevy only gave extended warranties to certain VIN numbers also. Extra warranty bulletin N232432680. This is a major component for the high voltage battery which drives the vehicle. The dealership wants $5000.00 to repair this.

Component/System Failed: The engine of my 2016 Chevrolet Volt experienced a sudden internal crack, leading to complete engine failure. The engine is available for inspection upon request. Safety Risk: The engine failure rendered the vehicle completely inoperable, posing potential risk if it had occurred while driving. Sudden loss of engine power could have caused a crash or left me stranded in traffic, endangering myself and others. Problem Reproduction / Confirmation: The failure was confirmed by a GM dealership, which performed a full inspection and documented the engine crack. The dealership verified that the crack was sudden and not caused by negligence or improper maintenance. Inspections by Others: The vehicle has been inspected by the dealership, and all reports are available. I have also submitted the issue to GM corporate for warranty review. No police or insurance representatives have reviewed this, as this was a mechanical failure with no collision. Warning...

P0401, P0B9A Loss propulsion power on highway Shift to Park issues And car uses gas before electricity is empty

Driving at 75 MPH on the freeway the power completely cuts off an a message appears on my dash "Propulsion Power is Reduced" - Pressing the gas barely gives any power, Imagine being in the middle of flowing traffic doing 75 mph to close to 20 mph. Research shows me this is a KNOWN issue with GM and the problem is with the BECM control module. There is also the issue of the EGR valve which apparently is tied into the BECM. I brought to the Chevy dealer and they said the BECM NEEDS to be replace ASAP because GM knows this is a dangerous situation and GM extended the warranty on this part to 150,000 miles. My vehicle is at 152,400 miles and they will not cover this. This is a serious issue that should be a recall that forces GM and Chevy to pay for this fix as...

While driving the car displayed “reduced propulsion power” on the dash and then I lost all drive power and could not switch the plug in hybrid from electric to gas engine mode. The vehicle had to be towed to the dealer who stated that the battery electronics control module and perhaps the battery needed to be replaced. The check engine light came on slightly before the incident.

Becm failure Car suddenly stopped driving and or starting Had to have it towed home

On [XXX] the check engine light turned on in my 2016 Chevy Volt (VIN: [XXX] miles 145,xxx). I was 2 hours from home in the freezing cold snow but thankfully the vehicle allowed me to drive home without any issues (no reduced propulsion power). When I returned to the vehicle to have a diagnostic check the error light disappeared and I was unable to check for error codes. Still no issues driving under EV/gasoline. Later that day, the car stopped going completely, no shifting out of park either. EV range was reporting 0 miles despite having full charge. I plugged in the charger but it would not work (first time this happened), " Not able to Charge" message displayed. After cycling power the EV range was full range and I was able to shift into drive again. These issues were intermittent over 3 weeks, frequently standing me temporarily. After cycling...

BECM failure leaving car stranded in traffic with no ability to move under its own power.

My experience is proof for the investigation on “loss of motive power, including a stall, reduced power state, and/or a no-start condition due to the Battery Energy Control Module (BECM).” My safety and the safety of others were affected because the reduced engine propulsion caused me to drive at a max speed of around 50 mph, and eventually the car left my stranded a few weeks later when it would not start at all in a parking lot. The gas engine would run at an extremely high RPM to make up for the failure of battery propulsion. The dealer covered the work under warranty. The work was performed during the pandemic chip shortage in 2022 and my car was at the dealership for two months from about August to October. The check engine light would come on sporadically before the problem started, and when the failure would occur, I would...

With PHEV battery at 0%, it's normal for the gas engine to kick in. What's not normal is when the infamous BCEM propulsion system failure happened. First, it shut off the ICE engine and reverted to EV mode when I have 0% charges left. The system also reduced power to the car. Luckily, I wasn't on the freeway, or this could end up really badly. I was at the point where I could no longer accelerate and was coming to a stop really quick. Because I was still on local street, was able to safely pull over to the side of the road and turned off the system completely. I waited a minute or 2, turn the car back on and the engine kicked on immediately. Please have GM issue a recall for this problem TSB 18-NA-261 because if this happens to someone on the freeway when their battery is...

Shift to park message & audible alarm. Display while in motion pulling into home driveway. Vehicle stalled midway while in motion. Halfway in the street & half driveway. Displaying propulsion power reduced & Engine not available service soon. After 30 minutes of starting & restarting was able to move out of the street. However vehicle will NOT move. Transmission will shift, however will not move. Shift to park keeps popping up.

Faulty micro-switch from factory, causes power surge. Flawed microswitch in transaxle shift cable. Incomplete connection of microswitch resulting higher voltage to PCM.(power control module) This irregularity, shows a DTC code reducing power propulsion during movement. The car will loose power & ability to shift. During driving movement. Quite a safety concern. A "shift to park" error displays on driver display screen. An OBD2 scanner will clear code & after a few attempts remain operational. However intermittent & unpredictable when to expect the loss of traction power.

My 2016 Chevrolet Volt loses power while driving and the "propulsion power reduced" warning message appears. This has happened multiple times in the past few weeks and it is very dangerous losing power while traveling. After taking it to a Chevy dealer for service, they advised that it was an internal failure of the BECM (battery energy control module) and that it would need replaced. After searching online it appears that this is a common issue with the Chevy Volt models from 2016 - 2019. So much so that GM extended a special warranty to cover this failure up to 15yrs and 150,000 miles. Unfortunately for reasons I still don't understand, I was informed that my vehicle is not covered under this special warranty despite it specifically being the year and model that is affected. My vehicle currently has 93k miles and was purchased in 2016. So I am just...

The vehicle loses power when trying to accelerate when driving in electric mode, and the gas engine kicks on after a second at which point acceleration returns. It occurs when the battery power is high or low. Sometimes a warning pops up on the dash saying speed is limited to a specific MPH.

Our BECM failed while we were driving. It went into limp mode, not allowing the car over 35mph and with no AC in 109 temps. It was a very scary experience. This is a known issue, but the dealer said it isn’t covered under special warranty.

Took the car in for service to Simi Valley Chevrolet on 8/16/2023 due to the check engine light illuminated on dashboard. They determined that the EGR valve had internally shorted so they unplugged it so as not to take down the rest of the system and placed a special order for the valve. It has now been over one year and they still don't have the replacement part. The car runs rough and occasionally stalls and sputters. I'm concerned that the car could stall while driving and is unsafe.

Check engine light came on. Moran Chevrolet dealership says the code is related to the EGR cooler and EGR valve. They want me to pay $3,175.23 for these two parts - however, they can't guarantee that I will get the parts as they are on backorder, and no idea when they will get parts. This is outrageous. I asked, "What if the part doesn't come in?" The dealer's response, "Then we will refund your money, but, we will keep $250 for inspecting the car." "And what if I don't fix it?" Their response: "Eventually, your car will stop working." "What if the car is on the freeway and just stops?" Their response is unsettling for me and hopefully every driver on the road: "We haven't seen that type of failure, yet."

Driving to work one morning, I noticed an engine light with a "Propulsion Power Reduced" on my 2016 Chevy Volt. Upon closer arrival to work, the car was behaving quite erratically with constant "Propulsion Power Reduced" errors on the dash. The A/C stopped blowing cold and immediately fogged up the front window, making me unable to see the road. After arriving at work, I could smell what could be described as a burning electrical smell coming from the vehicle, although no fires were seen. Upon checking diagnostic codes, the car had a list of codes pointing to the failure of the Battery Energy Control Module (BECM.) I researched the issue and discovered "N232432680 - Special Coverage Battery Energy Control Module Malfunction" listed by GM and the NHTSA. My Chevy Volt is within the model years (2016-18) and mileage (<150,000) for the special coverage warranty from March 2024. Upon checking with...

Vehicle has been to dealership numerous times starting in 2021 to address issue with loss of power between ev and gas. No results were found, but I believe the BECM was failing for awhile. Vehicle has continued to lose power until this year check engine light came on. 12V battery was changed and no change. Dealership said vehicle was fixed. It barely made it home and light came back on. Loss of propulsion message. Vehicle loses all ev charge, will not go over 35 miles per hour, barely makes it up a hill. Brakes and steering are hard to control. Vehicle is not included by VIN for the BECM replacement. Dealership is now saying that is the problem. Dealership is quoting $2500 for the fix. This is very dangerous to drive this vehicle. You have no warning of when car is going to stop or lose power. This is a...

While on the freeway, the instrument screen displayed a message about reduced propulsion power, then the check engine lit up. I pressed the gas pedal, but nothing happened. I took precautions and let it rolled over to the side of the road. I turned off the car and turned it back on, and I was able to put it in drive mode, but it still wouldn't move. I also tried reverse, but nothing happened there either. The car was completely disabled, so I had to call a tow truck to take it home.

The car has experienced a ‘BECM’ failure, which is very common on the Chevy volt. When it fails the car becomes undrivable and will slow down into reduced propulsion mode. It will not start and required us to have it towed to the dealer. The 2016-2019 Chevy volt BECM issue has been investigated by the nhtsa and gm. It is a common enough issue that gm has voluntarily issued ‘special coverage N232432680’. This covers the becm failure on 2016-2019 volts for free for up to 150k miles 10 years. We have a 2016 volt with 144k miles so we assumed it would be covered. The dealer said it wasn’t covered based on my vin but they didn’t know why our vin was left out of the coverage. Obviously if they thought our car didn’t have a suspect becm, they were wrong because it failed during the special coverage time. The...

I'm driving a 2016 Chevy Volt in California that I bought in 2022 from Carmax. In the middle of driving on the highway, the error "Propulsion Power is reduced" alongside the check engine light. In the middle of driving on a highway at 65mi/h, I could not accelerate even though I floored the gas pedal and the car quickly decelerated. This is extremely dangerous especially in the middle of the highway. I had an auto shop look at it and they replaced a fuse and told me it was good to go. When I got it back, I though the problem was fixed but the issue came up again after only 1 week and had to take it to a different shop where I originally bought the car used at ~49k miles (CarMax). It took ~3 weeks before they were able to get it diagnosed at another auto shop. I...

EGR valve failed. When switched from Battery to gas car stalled and we were stuck. Dealer said it needs a new EGR valve. But it was on back order. This was a year ago and Chevy still claims the part is on back order! Now the car is ready to renew registration. But it cannot pass inspection because it must have been driven on gas for many miles for the inspection to work! The part is obviously no longer available and Chevy has not offered a solution.

The BECM has failed and causes a reduction in engine power. There is a Special Coverage N232432680 for this issue. Dealership Service Center is saying my car doesn’t qualify based on the VIN, even though it matches the year, make, and model on the Special Coverage. GM is failing to cover the issue despite it matching everything on the Special Coverage.

2016 Chevrolet Volt with 126,500 miles had a sudden loss of power while driving. Towed to Chevy dealership for diagnostics and was told it needed a Battery Energy Control Module. Doing my own research, I see that NHTSA issued a notification regarding GM coverage for this issue (see below). However, my VIN is not covered. Very conveniently, GM covering only one third of the Volts made in this time frame and this is unacceptable. There should have been a recall but at least they should cover the cost to replace under this special coverage. Losing all power on the road while driving is really scary and very dangerous. Please advise if there is any course of action that NHTSA can take on this matter before I go and spend $3000 to have this repaired. GLOBAL SAFETY FIELD INVESTIGATIONS DCS6812 URGENT - DISTRIBUTE IMMEDIATELY Date: March 6, 2024 Subject: N232432680 -...

I was driving at normal speed full tank of gas and electricity, when I got an error message "propulsion power is reduced". I was in the middle of the highway and the car would no longer let me accelerate. I was able to pull of on a small street. Car's check engine light turned on, my steering wheel became hard, and everytime I try putting it on reverse or drive, I get a message to put the car on park. It no longer works. I had this happened once about 3 years ago, and after an hour, it started working normally (this time the engine light stayed on though and car no longer works). I have had the message "propulsion power is reduced" pop up on my screen multiple times, car reduces power, but continues to work. This time it no longer wants to run and I lost all speed...

I bought the car new in 2015 and after about only 40,000 miles I began getting a Propulsion Reduced error and the car would have very slow acceleration. I took it to the dealer and they replaced the accelerator for $500. It drove fine for a month, but then the acceleration was reduced again. I took it back to the dealer and they were stumped. They wanted to charge me $1300 just to replace some wires, but they weren't confident that would fix the problem. I declined. As it stands now I can toggle the F08 fuse and that temporarily fixes it for about an hour or so, but the error always comes back and the car has a hard time accelerating. Not safe. I called GM and they suggest I take it to another Chevrolet dealer, so I'm going to do that. I'm also going to reference NHSTA Special...

On [XXX], this Volt was towed to the Dealer because the Volt would not start, would not charge, and the engine light was on. The Dealer claimed that the problem was the Chevrolet Volt Battery Energy Control Module (BECM), GM Part # 24296900, which was covered under the GM hybrid VOLTEC warranty (8 years, 100,000 miles). On [XXX], 2024, this Volt (VIN [XXX] ) was towed to the Dealer again because the Volt would not start, would not charge, and the engine light was on. The Dealer claimed that the hybrid battery connectors were corroded, the disconnect relay should be replaced, and the BECM should be replaced again at a total cost of $5,005.58. On [XXX], GM issued special coverage warranty N232432680 (15 year, 150,000 miles) to cover BECM replacements for a malfunction involving the BECM. Plaintiff checked the VIN at the GM Recall and Warranty Center website. The Volt...

The car states the battery will not charge and cannot move the car. I connected it to a code reader with the following codes showing: P1E00 U2618 U2606 U2605 U2617 U2604

GM issued a special coverage warranty for 2016-2018 Chevrolet Volts that had a BECM failure. However, they did not include all of the Volts. We have a 2016 that has a catastrophic BECM failure. The car won't start and the only indicator was the day before it said the vehicle didn't charge. This appears to be the same issue, but Chevrolet did not include our model. We have about 87k miles and are only 3 weeks past the original warranty.

The EGR valve failed part way through a long drive between cities while at interstate speeds. This caused the vehicle to produce a warning about reduced propulsion power (as well turn on the check engine light), and it became difficult to maintain speed with the surrounding traffic. I could maintain speed, but only in electric-mode, and my battery didn’t have enough energy to get me to my destination on that power alone. While in ICE mode (internal combustion engine mode) it would also quickly overheat. I reached my destination by repeatedly swapping between ICE and battery modes, to both extend my vehicle’s range as well as mitigate overheating. Upon arrival at a dealership, I was informed there’s a nation-wide shortage of EGR valves for my model of car. Despite escalating the issue with GM/Chevy’s support staff, they cannot locate an available EGR valve. This shortage has lasted for more than...

This vehicle has been intermittently displaying shift to park, reduced propulsion and loss of power. Chevrolet will not address its problems utilizing the March 6, 2024 service bulletin that covers this model year despite it exhibiting these dangerous warnings and reduced power and stoppage. Please help!

Chevy has put out a "special coverage" (number XXX) on 2016 to 2018 volts on the BECM issue that is currently being investigated. I need to make the note that upon trying to fulfill this warranty/ special coverage on my 2016 volt, they are finding loopholes to not cover a huge handful of 2016 to 2018 volts that have the exact same BECM issue and components as the volts that are covered. Although I'm not positive, it seems to me that they are not granting special coverage to all volts that have a PZEV warranty in place as it's redundant. However, 75% of us with PZEV warranties are in non CARB states and cannot utilize the warranty. So they are leaving us within this category who have the exact same BECM issues as every other 2016 to 2018 volt out of being eligible for the new coverage, while making it...

I got the “propulsion power is reduced” warning at ~83.5k miles on the odometer, while visiting friends 4 hours from home. Pulled over and called 3 local dealerships and all servicing departments are closed on Sunday so knew there was nothing I could do except try to limp back to my friends house safely and reevaluate. On the 20 minute drive back, the engine cut out on the freeway and the car immediately started slowing down. I coasted to the next freeway exit safely with my hazards on. The scary part was that I had no power after the ”engine unavailable” warning popped up since the battery was completely drained already. I was able to get it towed to the closest chevy dealership and leave the keys for them. I am waiting to hear the official diagnosis from the dealership once they take a look. The cause is still unknown...

My car will lose all power as I'm driving, switch between gas/ elec and almost stall, it will accelerate when I take my foot OFF the gas , it will lose power on a turn.. it's random. form what I understand it's the BECM and it happened just after 100k miles. I have 105k.

I picked up my vehicle from Wasler Polar Chevrolet on 7/26/2023 after they claimed to have "repaired" my vehicle. After receiving my vehicle, about 5 miles away from the dealership, my vehicle suddenly quit keeping up with traffic, and lost *all* power equipment. Brakes, steering and acceleration were all unresponsive. The vehicle almost sent me under a semi-trailer, but I quickly forced the steering wheel to the left and engaged the emergency brake, which successfully stopped the car. The vehicle bricked itself, and had to be towed back to the dealership.

While driving suddenly the battery power died (1/3 battery life left) and the ICE came on reving very high and check engine lights came on and vehicle slowed. Pulled over at first spot I could find and tired to restart the car. Car would not power down or restart the ice motor and the electric drive motors stopped working and vehicle would roll backwards once put into drive. Vehicle had to be towed back to dealership. Car would not power down or reset.

Check engine light came on reduced propulsion warning. Took to Chevrolet dealer and they diagnosed EGR value failure while on road trip. Got home Took it to my local dealership and same diagnosed no part available and emissions warranty is good and it is covered but 2 year nationwide backorder by GM. The car only shows 47000 miles without parts I will not be able to use the vehicle after it fails the emissions test for Maryland.

Twice now my vehicle has been affected by an alert that the propulsion system has an issue. Each time the car lost power and I had to immediately get off of the highway or park the vehicle at my home. Currently my car is at a dealership waiting for replacement parts with no ETA. It has been there for 3 months already.

I had BECM failure and the car suddenly stopped in the middle of the road. They need to make this a safety recall.

Driving 72mph down I5 interstate the display notified me with a check engine light with two errors, enigne propulsion reduced and engine overheating. I pulled over to the side of the road and called a tow. This was a very traumatic event. I had my partner and my 2 year old daughter in the car.I just purchased this used vehicle from a Toyota dealer the same day. It has 63k miles on it and still under powertrain warranty. I literally drove the car 45 miles. TOTAL. I have spent more time towing and fixing this car than actually driving it. This is a total lemon. I need a refund from GM and all the pain and suffering that this caused my family.

Shift to park issue where suddenly I can't start car . Doesn't register park. Have to fiddle with shifter. Then find on reduced propulsion.

Component: Dealer said its the BECM. Lots of them failing, check any Chevy Volt forum. What happened: Driving on road, battery drive turns off and it switches to gas engine, "reduced propulsion" message pops up, then gas engine quits and 'shift to park' message pops up. No electric motor, no gas engine, coasting, then stuck in road, traffic piling up behind me. After half-hour or so of blocking traffic and me trying to restart the car, electric eventually 'reset' and it worked fine again, so I drove it the several miles home, and the charging system connected fine. Next morning, charging system said it was broken, and car would not start. Towed to dealer. Safety risk: Both battery drive and gas engine turned fully off while traveling on road - no power, and steering/brakes hard to use. Luckily was in slow lane on local road near corner with traffic light,...

vehicle suddenly stopped while driving , engine light came on and on board charging system maintenance showed on dash display , I was able to restart it and take to the dealer for diagnosis they said that the BECM needs replacement at the cost of $2500.00 and that it is common on this vehicle ,this issue is a safety problem GM has issued a TBS for this defect recognizing it as an existing defect, this would cause a tragedy if it occurs while driving a on the highway ,since the car would loose power and could cause a catastrophic accident . the cost of the repair for a known defective part is unfair to the consumer and should be the manufacturer responsibility to bear the cost for safety .

Got a Check Engine light on Aug 26 2022 driving about 5 minutes out of my house. With that light turned on, the EV showed zero miles range (it was fully charged when I left the house), the ICE engine kicked in but it was running very harsh and when I stepped on the gas peddle, it would not accelerate and can only go about 30 mph. I immediately made a U-turn and returned home for the car is not drivable. Took the Volt to my dealership on Aug 29, 2022 and service manager diagnosed as a BECM failed and now waiting for a replacement, which they said they are not able to find one. This is going on week #7.

Received a Reduce Power warning with a check engine light on. OnStar e-mail notification saying there is an issue with Lithium-ion battery and to service the vehicle within 7 days. When this happened I was driving on the street not far from my house and sure enough I was not able to keep up with the speed of the traffic so I turned around and returned home. My battery was fully charged when I left home and when this happened, it showed my battery was depleted and switched to my gas engine but was not able to drive over 40 mph for the gas engine was making a weird sound as if it is not able to run smoothly.

My car, without warning, lost power while driving and then flashed an engine light. This happened on a street and I was able to coast to safety, but if it had happened in an intersection I would not have been so lucky. The problem was confirmed by a dealer as a failure of the Battery Energy Control Module, which has been happening to this car with numerous other owners, according to the Volt owner website.