2004 FORD FREESTAR Structurebody Problems
62 NHTSA complaints on file
All Structurebody Complaints — Page 2
TL* THE CONTACT OWNS A 2004 FORD FREESTAR. THE CONTACT STATED THAT THE REAR DRIVER SIDE OF THE VEHICLE WAS RUSTED. THE REAR DRIVER SIDE WHEEL WELL WAS RUSTED AND REACHED THE FUEL FILLER PIPE. THE CONTACT ALSO STATED THAT THE REAR DRIVER SIDE SEAT WAS ALSO RUSTED AND WOULD NOT LOCK IN PLACE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OR REPAIRS. THE FAILURE AND THE CURRENT MILEAGES WERE 96,400.
REAR 3RD ROW SEAT LATCH IS COMPLETELY RUSTED THROUGH MAKING THE REAR SEAT COMPLETELY UNSAFE AND UNUSABLE. COULD CAUSE SERIOUS INJURIES IN A ACCIDENT IF RUST GOES UNDETECTED, VEHICLE IS KEPT IN GARAGES AND WELL MAINTAINED. *TR UPDATED 05/31/12*LJ
LEFT REAR SEAT NO LONGER LATCHES MAKING IT UNSAFE. THE SEAT NO LONGER LATCHES BECAUSE LATCH THAT WAS FASTENED TO THE LEFT REAR WHEEL WELL HAS RUSTED COMPLETELY OFF THE WHEEL WELL. *TR
NOTICED INSIDE CARPET WAS WET ON THE REAR LEFT SIDE, REMOVED THE INSIDE REAR WHEEL PANEL AND FOUND THE THIRD ROW SEAT LATCH HAD COMPLETELY RUSTED THROUGH TO THE OUTSIDE OF THE CAR ALLOWING WATER TO ENTER THE CAB SPACE AND NOW THE THIRD ROW SEAT IS UNSAFE DUE TO THE SEAT NOT BEING ABLE TO LATCH. *TR
WHEN MAKING A RIGHT TURN WITH A FULL LOAD (MY WIFE, 2 KIDS, MY PARENTS AND I) A VIBRATION OCCURRED IN THE LEFT REAR WHEEL WELL. I COULDN'T FIND THE PROBLEM MYSELF SO I TOOK THE VAN TO THE FORD DEALER THE NEXT DAY AND THEY DIAGNOSED THAT THERE WAS RUSTING IN THE LEFT REAR WHEEL WELL WHICH CAUSED FRICTION AGAINST THE TIRE WHEN TURNING RIGHT WITH A FULL LOAD. THE SERVICE MANAGER AT THE FORD DEALER RECOMMENDED THAT I DO NOT DRIVE THE VEHICLE AND REPLACE THE VEHICLE AS IT WAS TOO DANGEROUS TO DRIVE. I WAS NOT PLANNING TO SELL THE VAN FOR SCRAP AFTER 5.5 YEARS AND I COULDN'T MORALLY SELL A CAR THAT I WOULDN'T FEEL SAFE DRIVING WITH MY OWN FAMILY. I TOOK THE VAN TO A BODY SHOP AND THEY RECOMMENDED A SPECIALTY SHOP. THE SPECIALTY SHOP IDENTIFIED THE PROBLEM AS A PANEL THAT...
TL - THE CONTACT OWNS A 2004 FORD FREESTAR. THE CONTACT STATED THAT THE HOOK THAT HELD THE REAR DRIVER SIDE CONVERTIBLE BENCH SEAT IN PLACE WAS COMPLETELY CORRODED. THE CONTACT MENTIONED THAT THE DAMAGE WAS SO SEVERE THAT IT RUSTED THROUGH THE BODY OF THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 137,000. KMJ
PAINT PEELING OFF ROOF AND HOOD ,LOOKS LIKE THEY USED TWO DIFFERENT PRIMERS. *TR
UPON OPENING THE FOLDING THIRD ROW SEAT, THE BOTTOM LATCH FAILED TO ENGAGE WITH THE SEAT. FURTHER INSPECTION SHOWED THAT THE ENTIRE LATCH PANEL HAD RUSTED AWAY FROM THE BODY OF THE CAR AND WAS SITTING IN THE WHEEL WELL. THERE IS NOW A HOLE IN THE SIDE OF THE VAN AND THE THIRD ROW SEAT IS UNUSABLE. AT 7 YEARS OLD, THIS LEVEL OF RUST IS VERY PREMATURE. *TR
TL* THE CONTACT OWNS A 2004 FORD FREESTAR. WHILE THE VEHICLE WAS PARKED THE CONTACT LOWERED THE THIRD ROW SEATING TO THE FLOOR WHEN HE NOTICED THE SAFETY LATCH ATTACHED TO THE REAR WHEEL WELLS WAS CORRODED FROM THE INSIDE OUT AND WERE FRACTURED. THE CONTACT STATED THE THIRD ROW SEAT COULD NOT BE USED BECAUSE IT WOULD BE UNSAFE IN THE EVENT OF A REAR END COLLISION. THE DEALER WAS MADE AWARE OF THE FAILURE AND REFUSED TO INSPECT THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 92,300. UPDATED 12/20/11*LJ UPDATED 01/19/12
DRIVERS SIDE FRONT DOOR WILL NOT CLOSE. EXERCISED ALL LOCKS OPEN AND CLOSED MULTIPLE TIMES, BUT DOOR WILL NOT LATCH CLOSED. MAJOR SAFETY ISSUE. *TR
THE PAINT ON MY 2004 FORD FREESTAR VAN IS BUBBLING AND PEELING OFF OF THE ROOF OF THE VEHICLE. *TR
PLASTIC MOLDING ALONG THE RUNNING BOARDS BROKE OFF. AS A RESULT, THE SLIDING DOOR MALFUNCTIONED, LOCKING OCCUPANTS INSIDE VEHICLE. *AK
Other 2004 FORD FREESTAR Problem Areas
Power Trainautomatic Transmission
495 complaints
Power Train
310 complaints
Electrical System
115 complaints
Seats
84 complaints
Engine
69 complaints
Power Trainautomatic Transmissiontorque Converter
50 complaints
Engine And Engine Cooling
34 complaints
Vehicle Speed Control
29 complaints
Unknown Or Other
26 complaints
Service Brakes Hydraulic
22 complaints
Steering
22 complaints
Structure
18 complaints
Suspension
18 complaints
Wheels
17 complaints
Fuel System Gasoline
13 complaints
Service Brakes
11 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
10 complaints
Electronic Stability Control Esc
8 complaints
Engine And Engine Coolingengine
8 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
8 complaints
Wheelshub
8 complaints
Fuelpropulsion System
7 complaints
Latcheslockslinkagesdoorslatch
7 complaints
Power Traindriveline
7 complaints
Structureframe And Membersunderbody Shields
7 complaints
Latcheslockslinkages
6 complaints
Service Brakes Hydraulicfoundation Componentsdisccaliper
6 complaints
Air Bags
5 complaints
Power Trainmanual Transmission
5 complaints
Seat Belts
5 complaints
Visibility
5 complaints
Visibilityglass Siderear
5 complaints
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
4 complaints
Structurebodydoor
4 complaints
Traction Control System
4 complaints
Vehicle Speed Controlcruise Control
4 complaints
Engine And Engine Coolingcooling System
3 complaints
Equipment
3 complaints
Exterior Lighting
3 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
3 complaints
Suspensionfrontwheel Bearing
3 complaints
Tires
3 complaints
Air Bagsfrontal
2 complaints
Air Bagsfrontalsensorcontrol Module
2 complaints
Engine And Engine Coolingexhaust System
2 complaints
Equipmentmechanicalaccessory Scissorscrewbottle Jacklift
2 complaints
Power Trainaxle Assembly
2 complaints
Seatsmidrear Assembly
2 complaints
Steeringhydraulic Power Assisthose Piping And Connections
2 complaints
Steeringlinkagestie Rod Assembly
2 complaints
Structurebodydoorhinge And Attachments
2 complaints
Suspensionfront
2 complaints
Suspensionrear
2 complaints
Back Over Prevention Warnings
1 complaint
Electrical System Instrument Clusterpanel
1 complaint
Electrical Systemignition
1 complaint
Electrical Systemwiring
1 complaint
Electrical Systemwiringfuses And Circuit Breakers
1 complaint
Engine And Engine Coolingexhaust Systememission Control
1 complaint
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
1 complaint
Equipmentapplianceair Conditioner
1 complaint
Equipmentelectrical
1 complaint
Fuel System Gasolinedelivery
1 complaint
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
1 complaint
Fuel System Otherfuel Injection System
1 complaint
Latcheslockslinkageshatchbackliftgatelock
1 complaint
Parking Brake
1 complaint
Seat Beltsrearother
1 complaint
Seatsfront Assemblyrecliner
1 complaint
Service Brakes Air
1 complaint
Service Brakes Airantilock
1 complaint
Service Brakes Airdisc
1 complaint
Service Brakes Airdisccaliper
1 complaint
Service Brakes Airdiscpads
1 complaint
Service Brakes Airdiscrotor
1 complaint
Service Brakes Electric
1 complaint
Service Brakes Hydraulicfoundation Components
1 complaint
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
1 complaint
Service Brakes Hydraulicpedals And Linkages
1 complaint
Service Brakes Hydraulicpower Assist
1 complaint
Steeringhydraulic Power Assist System
1 complaint
Structurebodyhatchbackliftgate
1 complaint
Structureframe And Members
1 complaint
Suspensionfrontcontrol Armlower Arm
1 complaint
Suspensionfronthub
1 complaint
Suspensionfrontstabilizer Bar
1 complaint
Tirespressure Monitoring And Regulating Systems
1 complaint
Tirestreadbelt
1 complaint
Tiresvalve
1 complaint
Visibilitypower Window Devices And Controls
1 complaint
Visibilityrear Window Wiperwasher
1 complaint
Visibilityrearview Mirrorsdevicesinterior
1 complaint
Visibilitywindshield Wiperwasherlinkages
1 complaint
Visibilitywindshield Wiperwashermotor
1 complaint
Visibilitywiper
1 complaint