NHTSA Complaint #10446564 — 2004 FORD FREESTAR

WHEN MAKING A RIGHT TURN WITH A FULL LOAD (MY WIFE, 2 KIDS, MY PARENTS AND I) A VIBRATION OCCURRED IN THE LEFT REAR WHEEL WELL. I COULDN'T FIND THE PROBLEM MYSELF SO I TOOK THE VAN TO THE FORD DEALER THE NEXT DAY AND THEY DIAGNOSED THAT THERE WAS RUSTING IN THE LEFT REAR WHEEL WELL WHICH CAUSED FRICTION AGAINST THE TIRE WHEN TURNING RIGHT WITH A FULL LOAD. THE SERVICE MANAGER AT THE FORD DEALER RECOMMENDED THAT I DO NOT DRIVE THE VEHICLE AND REPLACE THE VEHICLE AS IT WAS TOO DANGEROUS TO DRIVE. I WAS NOT PLANNING TO SELL THE VAN FOR SCRAP AFTER 5.5 YEARS AND I COULDN'T MORALLY SELL A CAR THAT I WOULDN'T FEEL SAFE DRIVING WITH MY OWN FAMILY. I TOOK THE VAN TO A BODY SHOP AND THEY RECOMMENDED A SPECIALTY SHOP. THE SPECIALTY SHOP IDENTIFIED THE PROBLEM AS A PANEL THAT WAS NOT SEALED WELL WHICH CAUSED PREMATURE RUSTING. THEY WERE ABLE TO CUT OUT THE AREA AND REPLACE THAT PART OF THE WHEEL WELL. I SEE THIS AS A VERY SERIOUS SAFETY HAZARD THAT I HOPE OTHERS DON'T ENCOUNTER. IF I HAD NOT TAKEN CARE OF THIS PROBLEM IMMEDIATELY THE TIRE COULD HAVE BEEN DAMAGED WHILE TURNING RIGHT WITH A FULL LOAD AND CAUSED A SERIOUS ROLLOVER ACCIDENT. I WAS NOT HAPPY WITH THE FORD SERVICE MANAGER'S ADVICE OF BUYING A NEW CAR VERSUS HELPING ME FIX THE PROBLEM. I FELT IT WAS IMPORTANT TO FILE A SAFETY COMPLAINT AS THE RESULT OF THIS TYPE OF PREMATURE WEAR ON A VEHICLE COULD TURN OUT TO BE TRAGIC FOR SOMEONE. *KB