2002 FORD EXPEDITION Engine And Engine Coolingengine Problems

1. DRIVING, 35MPH 2. SPARK PLUG BLEW OUT OF #2 CYLINDER, DAMAGING COIL 3. VEHICLE CURRENTLY WAITING FOR MECHANIC TO CHECK SEALS AND HEAD TO DETERMINE EXTENT OF DAMAGE. *TR

TL* THE CONTACT OWNS A 2002 FORD EXPEDITION. THE CONTACT STATED THE VEHICLE WAS PARKED IN HIS DRIVEWAY WHEN IT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FIRE. THERE WERE NO INJURIES. A FIRE REPORT WAS AVAILABLE. THE CONTACT STATED THE SPARK PLUGS BLEW OUT AT THE CYLINDER HEAD CAUSING THE FUEL RAIL TO BEND AND RESULTING IN A FUEL LEAK THAT STARTED THE FIRE. THE ENGINE WAS SEVERELY DAMAGED. THE CONTACT'S INSURANCE COMPANY ADVISED THAT THE FIRE ORIGINATED FROM A PRE-EXISTING FAILURE IN THE VEHICLE AND WOULD NOT COVER HIS CLAIM. THE VEHICLE WAS TOWED TO THE DEALER WHERE HE WAS ADVISED THEY WERE AWARE OF THE FAILURE YET WOULD NOT PROVIDE ANY ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 190,000.

WELL WE WERE JUST DRIVING HOME WHEN THE SPARK PLUG OF OUR FORD EXPEDITION JUST SHOT OUT OF THE CYLINDER HEAD AND WE CANT REPLACE IT BECAUSE ITS TOO MUCH MONEY FOR US. *TR

2002 FORD EXPEDITION, ORIGINAL FACTORY SPARK PLUG WAS VIOLENTLY EJECTED FROM THE ENGINE DURING NORMAL OPERATION. SPARK PLUG SMASHED THROUGH FUEL INJECTOR AND DENTED THE HOOD. HAD SOMEONE BEEN SERVICING THE ENGINE THE INJURIES COULD HAVE BEEN SEVERE. FORD MOTOR COMPANY REFUSES TO CALL THIS A DEFECT AND AREA DEALERSHIPS WANT TO CHARGE $700 TO $3300 TO FIX THIS ISSUE. THERE HAVE BEEN THOUSANDS OF COMPLAINTS AND THIS MOTOR DESIGN PROBLEM SHOULD BE RECALLED AND FIXED BY FORD MOTOR COMPANY. *TR

SPARK PLUG BLOWOUT OF FORD V8 TRITON MOTOR. RECENTLY REPLACED MOTOR DUE TO OLD MOTOR FAILURE. 5/16/2010 LOUD POP NOISE AND GAS LEAK, MOTOR SOUNDED LIKE A "HARLEY DAVIDSON MOTORCYCLE" STOPPED DEAD IN ITS TRACK IN THE MIDDLE OF THE ROAD. TWO CHILDREN AND MYSELF IN THE VEHICLE. STRONG GASOLINE SMELL AND HORRIBLE SOUND, UNABLE TO DRIVE VEHICLE. *TR

I HAVE HAD TWO SPARK PLUGS BLOW OUT OF MY 2002 FORD EXPEDITION 5.4L V8. THE FIRST BLEW OUT AFTER PULLING OUT OF AN INTERSECTION FROM A DEAD STOP. THE SECOND WAS THE #2 PLUG. I WAS PULLING A TRAVEL TRAILER THROUGH MOUNTAINS ON A HIGHWAY. FIRST NOTICED WAS A REDUCTION IN POWER FOR ABOUT 60 MILES. THEN AFTER ROUNDING THE TOP OF THE MOUNTAIN, LETTING OFF THE GAS TO GO DOWN THE HILL, THE PLUG BLEW OUT. *TR

AFTER PULLING OUT FROM A STOP SIGN I HAD A SPARK PLUG BLOW OUT OF MY 5.4L V8 IN A 2002 FORD EXPEDITION. *TR

MARCH 17, 2010 I WAS STOPPED AT A TRAFFIC LIGHT ON LELAND AND LOVERIDGE WITH MY 4 SMALL CHILDREN IN THE VEHICLE. THE LIGHT TURNED GREEN, I STEPPED ON THE GAS AND HEARD A POP. THEN A CONTINOUS EXTREMELY LOUD POPPING NOISE. I TURNED INTO THE ARCO AND HAD THE VEHICLE TOWED. THE CAR WAS TAKEN TO RIVERA AUTO REPAIR INC. ON MARCH 22, 2010. THE #3 SPARK PLUGGED HAD POPPED OUT. THEY HAD TO DO A SLEEVE AND REPLACED THE SPARK PLUGS ALONG WITH THE IGNITION COIL ON THE PLUG. AFTER MY RESEARCH, THIS IS VERY COMMON IN THE 2002 EXPEDITIONS BECAUSE OF A DEFECT IN THE ENGINE. AT THE TIME OF INCIDENT, I HAD 81909 MILES ON THE VEHICLE. I DO HAVE THE OLD PARTS. IT SEEMS THAT FORD IS AWARE OF THIS PROBLEM BUT REFUSES TO DO ANYTHING ABOUT IT. I AM GLAD I WAS NOT ON...

WHILE SITTING INSIDE CAR AT CONVENIENCE STORE WITH THE EXPEDITION IDLING THE NUMBER 3 SPARK PLUG SHOT OUT THE CYLINDER HEAD. THE CAR STARTED POPPING AND HAD TO HAVE THE AUTO TOWED. THERE ARE NUMEROUS DRIVERS HAVING THESE PROBLEMS WITH FORD TRITRON 5.4L ENGINES. HAD TO PLACE A HELI COIL TO HOLD A NEW SPARK PLUG. *TR

SPARK PLUG POOPED OUT OF MY TRUCK TWICE NOW...LOST POWER....FUEL SPURTING OUT OF THE PLUG OPENING INTO THE ENGINE COMPARTMENT....VERY COSTLY REPAIRS. IT IS HAPPENING ALL OVER THE UNITED STATES....PROBABLY WORSE ISSUES THEN THE CURRENT TOYOTA RECALL IN PROGRESS NOW. GO TO THIS WEB-SITE AND LEARN MORE:HTTP://WWW.CONSUMERAFFAIRS.COM/AUTOMOTIVE/FORD_SPARK.HTML . I AM AFRAID OF DRIVING THIS TRUCK NOW SINCE THIS ISSUE IS DANGEROUS...TO LOSE POWER WHILE DRIVING ON THE HIGHWAY AND GAS COMING OUT INTO THE ENGINE COMPARTMENT. *TR

MY 2002 FORD EXPEDITION WITH LESS THAN 49,000 ORIGINAL MILES BLEW A SPARK PLUG AND BLEW A HOLE IN #3 CYLINDER ON JANUARY 17, 2010. THE VEHICLE WAS TOWED TO JACK MADDEN FORD IN NORWOOD, MASSACHUSETTS AND WAS REPAIRED BY REPAIRING SPARK PLUG HOLE AND REPLACING SPARK PLUG, IGNITION ASSEMBLY COIL AND INSTALLING A HELICOIL AT A COST OF $813.00 PLUS $21 TOWING FEE. AFTER GOING ON-LINE I SAW THAT THIS IS A COMMON PROBLEM WITH THE ENGINE IN MY VEHICLE WHICH IS A FORD TRITON 5.4 V-8. I'VE ALSO SINCE LEARNED THIS PROBLEM CAN LEAD TO FIRES DUE TO FUEL VAPOR BEING IGNITED BY LOOSE SPARK PLUGS. ALL ENGINE WORK ON MY VEHICLE IS ALWAYS DONE BY FORD DEALERS! I BELIEVE THERE SHOULD BE A RECALL. THERE IS CONSENSUS THAT THE SPARK PLUG THREADS ON THE ENGINE AREN'T STRONG ENOUGH TO HOLD THE SPARK PLUGS BECAUSE THEY'RE ALUMINUM FROM...

THE #3 SPARK PLUG BLEW OUT OF THE ENGINE OF MY 2002 FORD EXPEDITION WHILE TRAVELING AT 65 MPH ON A CROWDED FOUR LANE HIGHWAY. WE COULD HAVE EASILY BEEN IN A SEVERE ACCIDENT BUT WERE ABLE TO SAFELY NAVIGATE OUR WAY TO THE SIDE OF THE ROAD. *TR

2002 FORD EXPEDITION BLEW TWO (2) SPARKPLUGS OUT IN ONE WEEK. HAD #5 FIXED AT A FORD DEALER, 6 DAYS LATER #4 BLEW OUT. *TR

6 DAYS AFTER HAVING SPARKPLUG #5 BLOW OUT OF THE CYLINDER #4 BLEW OUT. *TR

2002 FORD EXPEDITION SPARK PLUG EJECTION. #3 SPARK PLUG SHOT OUT OF ENGINE STRIPPING THREADS AND REQUIRING AN EXPENSIVE REPAIR. *TR

2002 FORD EXPEDITION SPARK PLUG BLOW OUT. WHAT THE '!@#$%... IF THIS IS SUCH A HUGE PROBLEM, WHY ISN'T ANYONE TAKING RESPONSIBILITY. OH YA THEY WANT OUR MONEY FOR A PROBLEM THEY ARE AWARE OF... *TR

TL*THE CONTACT OWNS A 2002 FORD EXPEDITION. WHILE DRIVING 40 MPH, ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THE CURRENT AND FAILURE MILEAGES WERE 182,000.

FORD SPARK PLUG BLOW OUT DEFECT. IT IS A KNOWN DEFECT THOUSANDS HAVE EXPERIENCED. IT IS WHERE THE SPARK SHOOTS OUT OF ENGINE HEAD STRIPPING THREADS AND DAMAGING THE HEAD AND SOMETIMES CAUSING FIRE. MY CAR HAD THIS HAPPEN AND NOW I AM STRANDED. THERE ARE SOME TEMPORARY FIXES BUT NO PERMANENT FIX. THE HELICOIL CAN COME OUT. YOU CAN REPLACE THE ENGINE BUT IT WILL HAVE THE SAME DEFECT. MY CAR IS A 2002 FORD EXPEDITION 4.6 TRITON V8. IT IS AFFECTING 1997 THROUGH 2004. FORD IS AWARE BUT SAYS THEY WONT FIX IT. I AM GOING TO TRY CLASS ACTION. THIS CAN CAUSE FIRE. THIS IS A 9 PASSENGER VEHICLE USED TO CARRY MY KIDS IF IT CATCHES FIRE FROM IT I MAY NOT GET EVERYONE OUT IN TIME. *TR

THE SPARK PLUG IN MY 2002 FORD EXPEDITION BLEW OUT WHILE I WAS DRIVING THE SPEED LIMIT ON THE HIGHWAY. AFTER THIS HAPPENED, I TRIED UNSUCCESSFULLY TO GET MY CAR REPAIRED AT A NON-DEALER MECHANIC. EVERY MECHANIC I CALLED SAID THAT THEY WOULD NOT TOUCH MY CAR BECAUSE OF THE ENGINE AND THE THREADS BEING INSUFFICIENT. AND THAT MOST OF THE REPAIRS ARE NOT LASTING SO THE SITUATION ESCALATES TO THE POINT WHERE THEY ARE LOSING MONEY TO FIX THIS PROBLEM THAT THEY DID NOT CREATE. THE DEALER FIXED MY CAR AND SAID THAT THE FIX HAS NO WARRANTY EVEN THOUGH IT COST ME $1116.98 TO REPAIR. I WAS ALSO TOLD THAT THE PROBLEM IS COMMON. AND THAT 1 IN 100 OF THE REPAIRS DO NOT HOLD. THE SPARK PLUG REPAIR IS RECOMMENDED AT THE 100K TUNE-UP MARK. MY CAR HAS HAD ALL MAINTENANCE RECOMMENDED BY THE MANUFACTURING INCLUDING THE...

2002 FORD EXPEDITION WITH 5.4L - JULY, 2008 SPARK PLUG/COIL ARE BLOWN OUT OF #6 CYLINDER. OCTOBER, 2008 SPARK PLUG/COIL ARE BLOWN OUT OF #3 CYLINDER. WITH COIL STILL FIRING NEAR EXPOSED CYLINDER BEING INJECTED WITH FUEL, CHANCE OF FIRE IS SUBSTANTIAL. SPARK PLUGS WERE REPLACED AND COILS REPLACED. APPARENTLY NEED TO INSTALL HELI-COIL KITS TO PREVENT IT FROM HAPPENING AGAIN. *TR

ON DECEMBER 22, 2007 WHILE TRAVELING WE HEARD A 'POP' IN THE ENGINE COMPARTMENT AND THEN THE SOUND AN SMELL OF EXHAUST ESCAPING THE ENGINE. WHEN TAKEN TO BOB TOMAS FORD IN MCKINNEY TEXAS I WAS TOLD THE THE #3 SPARL PLUG HAD BEEN EJECTED FROM THE ENGINE HEAD WHICH HAD STRIPPED THE THREADS. I WAS THEN TOLD THAT THIS HAS BEEN AN ONGOING PROBLEM BUT THAT FORD HAS NOT ISSUED A RECALL AND WAS NOT PROVIDING ANY FINANCIAL ASSISTANCE FOR THOSE CUSTOMERS WHO WERE NO LONGER COVERED BY A WARRANTY. MY VEHICLE HAD 97,433 MILES WHEN THIS PROBLEM OCCURRED. THE TOTAL REPAIR BILL WAS $3375.20 TO REPLACE THE RIGHT HEAD. I REQUESTED ASSISTANCE FROM FORD AFTER POINTING OUT THAT THE MAINTANCE SCHEDULE THAT CAME WITH THE VEHICLE DID NOT REQUIRE A CHECK OF THE SPARK PLUGS UNTIL THE VEHICLE HAD REACHED 100,000 MILES. FORD STATED THEY WOULD NOT ASSIST...

MY 2002 FORD EXPEDITION 4X4, 5.3L ENGINE WITH 71K MILES HAD THE #3 SPARK PLUG BECAME DISLODGED AS I WAS DRIVING ON THE HIGHWAY AT ~65 MPH. TURNS OUT THE THREADS ON THE CYLINDER HEAD ARE STRIPPED. MY CAR HAD TO BE TOWED TO THE DEALER AND IS AWAITING BEING FIXED. IF I CHOOSE TO HAVE THE CYLINDER HEAD REPLACED, IT WILL COST ~$3000. I'VE READ OTHER ARTICLES AND COMPLAINTS ON THE INTERNET THAT LEAD ME TO BELIEVE THERE ARE THOUSANDS OF PEOPLE WHO'VE EXPERIENCED THE SAME THING WITH THEIR FORD TRUCKS. I BELIEVE THERE IS SUFFICIENT DATA TO SUGGEST FORD SHOULD DO A RECALL ON THESE TRUCKS FOR THIS PROBLEM. *JB

MY 2002 FORD EXPEDITION (83,000 MILES) ON THE WAY HOME FROM LAKE POWELL BLEW A SPARK PLUG OUT OF THE CYLINDER HEAD. WE WERE 350 MILES FROM HOME ON VACATION AND HAD TO OBTAIN ASSISTANCE AND ADDED EXPENSE TO RETURN HOME IN TIME FOR OUR JOBS. THE VEHICLE IS STILL IN ST GEORGE, UTAH AT A FORD DEALERSHIP BEING REPAIRED. IT WAS EXPLAINED THAT THE SPARK PLUG ISSUE IS WELL KNOWN. THERE IS NO ASSISTANCE FROM FORD FOR REPAIRING THE WELL KNOWN DESIGN FLAW. *TR

VEHICLE THREW A SPARK PLUG WITHOUT WARNING WHILE AT HIGHWAY SPEEDS. THIS STRIPPED OUT THE PLUG SOCKET REQUIRING REBUILDING OF THE ENGINE HEADS TO REALLY FIX IT CORRECTLY TO BE SURE IT WOULDN'T HAPPEN AGAIN. MECHANIC EXPRESSED THAT THIS WAS COMMON ON THESE VEHICLES. DESTROYED THE SPARK COIL AND WIRING AS IT BLEW OUT. COULD EASILY HAVE CAUSED A SEVERE ACCIDENT AT HIGHWAY SPEEDS, TOWING A TRAILER. WE WERE LUCKY IT WAS LATE AND TRAFFIC WAS LIGHT. *TR

TL*THE CONTACT OWNS A 2002 FORD EXPEDITION. WHEN THE CONTACT STARTED THE VEHICLE, HE NOTICED SMOKE COMING FROM THE ENGINE. THE VEHICLE WAS TOWED TO THE DEALER. THE DEALER STATED THAT THE CAUSE OF FAILURE WAS DUE TO A BLOWN SPARK PLUG CYLINDER. THE DEALER REPLACED THE SPARK PLUG CYLINDER. APPROXIMATELY TWO WEEKS LATER, WHILE DRIVING 65 MPH UPHILL, THE VEHICLE LOST POWER. THE MECHANIC REPLACED THE SPARK PLUGS AND PERFORMED A TUNE UP. THE FOLLOWING DAY, WHILE DRIVING 65 MPH UPHILL, THE VEHICLE LOST POWER AGAIN. THE DEALER STATED THAT THE ENGINE WAS BLOWN AND NEEDED TO BE REPLACED. AS OF JULY 11, 2007, THE ENGINE HAS NOT BEEN REPLACED. THE PURCHASE DATE WAS UNKNOWN. THE CURRENT MILEAGE IS 106,710 AND FAILURE MILEAGE WAS 106,000.

TL*THE CONTACT OWNS A 2002 FORD EXPEDITION. WHILE DRIVING 30 MPH, THE SPARK PLUGS BLEW OUT FROM THE SIDE OF THE ENGINE. THE CONTACT PULLED OVER AND THE VEHICLE WAS TOWED TO THE DEALER. THE VEHICLE IS CURRENTLY WAITING TO BE REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 68,000.

STARTED WITH PINGING NOISE FROM ENGINE 1 DAY BEFORE SPARK PLUG ON #3 CYLINDER BLEW OUT. BROKE COIL-OVER-PLUG MODULE & REQUIRED REPAIR TO HEAD. ANOTHER FAILURE RECENTLY OCCURED ON #8 CYLINDER INVOLVING HEAD REPLACEMENT.

TODAY I HAD THE SPARK PLUG BLOW OUT OF MY FORD EXPEDITION WHEN I WAS ON THE FREEWAY WITH MY 3 KIDS. COME TO FIND OUT THIS IS A COMMON PROBLEM AND FORD WON'T DO ANYTHING TO FIX THIS PROBLEM. *JB

ON SEPT. 16TH, 2005, AS I WAS DRIVING IN MY FORD 2002 EXPEDITION, MY ENGINE BLEW A SPARK-PLUG OUT OF THE ENGINE WHICH CAUSED ME TO SWERVE OUT OF MY LANE AND LOOSE ALL POWER ON THE HIGHWAY. IT WAS A VERY DANGEROUS EXPERIENCE FOR ME AND MY FAMILY AND OTHER DRIVERS AROUND ME. I HAVE SINCE LEARNED THAT FORD IS AWARE OF THIS OBVIOUS MANUFACTURING DEFECT AND HAS DONE NOTHING TO PREVENT THIS FROM HAPPENING AND DOES NOT STAND BEHIND ITS PRODUCT. THE ATTACHED LETTER WAS SENT TO FORD MOTOR COMPANY. I PURCHASED A 2002 FORD EXPEDITION BRAND NEW FROM SYOSSET FORD ON LONG ISLAND. AFTER FOUR YEARS AND 62 THOUSAND MILES, I WAS TOLD BY TOWER FORD OF GREAT NECK THAT I BLEW A SPARK-PLUG OUT OF THE ENGINE HEAD. THEY REQUESTED THAT I CHANGE THE ENTIRE ENGINE SINCE THERE MAYBE CYLINDER DAMAGE, AND ALSO I WOULD NOW...

STARTED AS SMALL OIL LEAK. AFTER PLACING DYE IN CRANKCASE FOUND DRIVERS SIDE HEAD GASKET LEAKING. I AM HAVING BOTH HEAD GASKETS REPLACED FOR 17K. THERE IS ONLY 49K ON THIS TRUCK WITH ALL NORMAL DRIVING. FROM OTHER COMPLAINTS THAT HAVE BEEN POSTED I DO NOT UNDERSTAND WHY FORD HAS NOT BEEN MADE TO RESPOND TO THE PROBLEMS WITH THEIR PRODUCT LINE. THIS PROBLEM HAS BEEN IN COMPLAINTS SINCE '98. ISN'T TIME THAT SOME ACCOUNTABILITY BE TAKEN BY THE MANUFACTURER? *JB

DT: THE CONTACT STATED WHILE DRIVING AT APPROXIMATELY 25 MPH HEARD A LOUD BOOM. THE VEHICLE SPUTTERED AND JERKED. HE PULLED THE VEHICLE TO THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO A DEALERSHIP, WHERE THEY FOUND THE PROBLEM TO BE A BLOWN OUT SPARK PLUG. NO REPAIRS WERE MADE. *AK

2002 FORD EXPEDITION (EDDIE BAUER) WITH 63000 MILES ON 12/24/05, AT APPROXIMATELY 1530 HOURS, WE LOADED UP OUR INFANT AND TODDLER INTO THEIR CAR SEATS. I STARTED THE ENGINE AND IMMEDIATELY HEARD A LOUD THUMPING NOISE FROM UNDER THE HOOD AND COULD SMELL GASOLINE. I IMMEDIATELY SHUT OFF THE ENGINE AND LOOKED UNDER THE HOOD AND NOTICED THAT A SPARK PLUG COIL PACK WAS MOVED OUT OF PLACE AND THE RETAINING SCREW BRACKET WAS BROKEN OFF THE COIL PACK ON THE PASSENGER SIDE OF THE ENGINE. I PULLED THE COIL PACK OUT AND REALIZED THAT THE SPARK PLUG WAS NO LONGER SCREWED INTO THE HEAD. THERE WAS NO DAMAGE TO THE THREADS ON THE SPARK PLUG. IT WAS OBVIOUS THAT THE SPARK PLUG HAD BLOWN-OUT OF THE HEAD. I DID A GOOGLE SEARCH AND FOUND THAT THERE ARE NUMEROUS COMPLAINTS OF THE SAME PROBLEM FOR THE TRITON ENGINE FOR 1998-2002...

BLEW SPARK PLUG. *JB

DT: THE CONTACT OWNED A 2002 FORD EXPEDITION AND ON FRIDAY A SPARK PLUG BLEW OUT THE SIDE OF THE ENGINE THROUGH THE RIGHT CYLINDER HEAD AND CAUSED THE VEHICLE TO LOSE POWER. *AK *JB

THE VEHICLES ENGINE MISSED, LOST POWER AND MADE A BANGING NOISE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE ENTIRE ENGINE WAS REPLACED. ABOUT 100 MILES LATER THE BANGING RETURNED. *NLM

WHILE TRAVELING DOWN THE HILL THE VEHICLE SHUT DOWN WITHOUT PRIOR WARNING. PLEASE FILL IN ADDTIONAL INFORMATION. DEALER IS AWARE OF THE PROBLEM. TS

MOTOR MOUNT BELT SEPARATED FROM VEHICLE ,CAUSING ENGINE TO SPUTTER AND LOSE POWER. PLEASE PROVIDE FURTHER INFORMATION.*AK