2002 FORD EXPEDITION Engine And Engine Cooling Problems

I HAVE HAD SIX OCCURRENCES OF A SPARK PLUG BLOWING OUT OF THE CYLINDER HEAD. EACH TIME, IT BLEW THE COIL OFF ALSO. THE DANGEROUS POPPING AND VAPORS THAT BLOW FROM THE NOW OPEN HEAD ARE A SERIOUS IGNITION HAZARD IN THE ENGINE BAY. IT IS NOT ALWAYS THE SAME PLUG THAT HAS BLOWN OUT. THREE TIMES THIS HAS HAPPENED, THE THREADS THAT THE PLUG GOES INTO ARE STRIPPED. THROUGH RESEARCH, IT APPEARS THIS IS A COMMON PROBLEM AND ALTHOUGH I DID NOT ENCOUNTER A FIRE DUE TO THE VAPORS UNDER THE HOOD, IT HAS HAPPENED TO OTHERS BEFORE. THIS IS A PROBLEM THAT THE MANUFACTURER KNOWS ABOUT AND IS UNWILLING TO DO ANYTHING ABOUT. EACH TIME THE REPAIR IS EXPENSIVE AND THE UNCERTAINTY OF IF/WHEN IT WILL HAPPEN AGAIN IS UNACCEPTABLE. *TR

ENGINE BLEW OUT #3 SPARK PLUG. FORD DEALER SAID THAT THIS IS NORMAL! COULD CAUSE ENGINE FIRE BY IGNITING FUEL VAPORS FROM CYLINDER. *JS

I'M NOT SURE THIS IS GOING TO DO ANY GOOD, BECAUSE I AM NOT THE FIRST TO LODGE THIS COMPLAINT. NOTHING HAS BEEN DONE SO FAR. THIS IS THE 5TH TIME THAT THIS PARTICULAR INCIDENT HAS HAPPENED TO ME. THE MOST RECENT WAS YESTERDAY 2/29/2012. I AM VERY GRATEFUL THAT I WAS DRIVING EACH TIME AND NOT MY WIFE OR KIDS. I HAVE A 2002 FORD EXPEDITION AND ON 5 DIFFERENT OCCASIONS OVER A TWO YEAR PERIOD, WHILE DRIVING ON THE HIGHWAY AND AROUND THE NEIGHBORHOOD, THE SPARK PLUGS HAVE BLOWN OUT OF THE CYLINDER HEADS. IT HAS NOT ALWAYS BEEN THE SAME PLUG. ON 3 OF THE OCCASIONS THE COILS BROKE OFF. I DON'T UNDERSTAND WHY ME OR ANYONE ELSE AS CONSUMERS HAS TO PAY FOR THE MISTAKES OF FORD'S POOR DESIGN FLAWS. THERE IS NO REASON WHY THIS HAS NOT BEEN A RECALL ITEM. IT IS CLEARLY A...

WHILE ENTERING A HIGHWAY (I-75) HEARD A LOUD NOISE FROM THE ENGINE. AFTER HAVING THE VEHICLE TOWED TO A SHOP, IT WAS DETERMINED THAT ONE OF THE SPARK PLUGS HAD BLOWN OUT OF THE ENGINE. IN JANUARY 2012 THE SAME THING HAPPENED AT START UP AGAIN IT WAS DETERMINED THAT A SPARK PLUG HAD BLOWN OUT OF THE ENGINE. FEBRUARY 2012 (TODAY) APPARENTLY THE SAME HAS OCCURRED WHILE ENTERING A HIGHWAY (I-75), I HAVE NOT HAD A SHOP LOOK AT IT YET. I BELIEVE THIS IS VERY DANGEROUS BECAUSE FUEL VAPORS COULD LEAK OUT OF THE SPARK PLUG HOLE AND CAUSE A FIRE OR EXPLOSION. *TR

# 3 SPARK PLUG BLEW OUT OF HEAD. I WAS TOLD MY FORD DEALER ITS COMMON AND FORD WILL NOT ISSUE A RECALL. TRITON ENGINES ARE FAULTY AND FORD KNEW THEY SOLD A BAD ENGINE FOR YEARS, THE GOVERNMENT MUST STEP IN. I NEED A REFUND. *TR

STARTED VEHICLE AND BEGAN TO DRIVE WHEN SPARK PLUG FLEW OUT OF ENGINE AGAIN. THIS IS THE THIRD TIME THIS HAS HAPPENED AND FORD WON'T DO ANYTHING ABOUT IT. THEY CLAIM THAT THERE IS NO PROBLEM WHEN HUNDREDS OF PEOPLE HAVE HAD THIS HAPPENED. VERY COSTLY, TIME CONSUMING, AND STRESSFUL. THIS SHOULD NEVER HAPPEN AND FORD SHOULD TAKE RESPONSIBILITY. *TR

TL* THE CONTACT OWNS A 2002 FORD EXPEDITION. THE CONTACT WAS ACCELERATING FROM A STOP WHEN THE VEHICLE EXHIBITED AN ABNORMAL NOISE AND SMOKE WAS SEEN COMING FROM UNDER THE HOOD. THE CONTACT STOPPED THE VEHICLE AND FOUND THAT A FIRE HAD STARTED IN THE ENGINE. THE CONTACT WAS ABLE TO EXTINGUISH THE FIRE AND DRIVE THE VEHICLE HOME. THE CONTACT FOUND THAT A SPARK PLUG HAD BLOWN AND CAUSED THE ENGINE FIRE. THE SPARK PLUG WAS REPLACED BUT THE FAILURE RECURRED FOUR TIMES AND EACH TIME, THE SPARK PLUG WAS REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE WHO ADVISED THE CONTACT THAT THERE WERE NO RECALLS FOR THE VEHICLE. A COMPLAINT WAS FILED WITH THE MANUFACTURER. THE FAILURE MILEAGE WAS 145,000 AND THE CURRENT MILEAGE WAS 149,000.

FORD TRITON 4.6L ENGINE SPARK PLUG BLOW-OUT OCCURRED TURNING A CORNER AT 30. THE VEHICLE IMMEDIATELY STARTED SPUTTERING AND LOST POWER. I HAD TO IMMEDIATELY PULL OVER AND GET THE VEHICLE OFF THE ROAD. THE SPARK PLUG HAD BEEN COMPLETELY BLOWN OUT OF THE ENGINE BLOCK AND TAKEN SOME ADDITIONAL HEAD WITH IT.

WHILE DRIVING I HEARD A POP AND LEARNED THAT THE #3 SPARK PLUG POPPED OUT OF THE ENGINE AT 174K MILES. THIS WAS THE 2ND TIME IT HAS HAPPENED ON MY 02 EXPEDITION AS IT ALSO HAPPENED AT 158K MILES. *TR

WHILE DRIVING MY 2002 FORD EXPEDITION (5.4L) ON THE INTERSTATE, I HEARD A LOUD POP AND THE VEHICLE IMMEDIATELY LOST POWER AND DECELERATED IN HEAVY TRAFFIC. THE NEARBY FORD DEALER DETERMINED THAT THE NO.7 SPARK PLUG HAD "BLOWN OUT". THE DEALER INDICATED THAT THEY "SEE THIS ALL THE TIME" WITH THIS ENGINE. THE VEHICLE WAS AT THE SAME DEALER A FEW WEEKS PRIOR, AND HAD THE NO.8 SPARK PLUG REPLACED (WHILE ADDRESSING AN IGNITION COIL PROBLEM).

I OWN A 2002 FORD EXPEDITION WITH A TRITON 5.4L V* ENGINE. WHILE DRIVING I HEARD A LOUD TICKING TYPE NOISE FROM THE ENGINE. I IMMEDIATELY PULLED THE VEHICLE OVER. MY MECHANIC STATED THAT A SPARK PLUG HAD BEEN EJECTED FROM THE BLOCK. HE STATED THAT THIS IS A COMMON PROBLEM WITH THE FORD TRITON ENGINES. I FEEL THAT FORD SHOULD MAKE THIS RIGHT WITH THE CONSUMERS THAT HAVE HAD TROUBLE WITH THIS. I HAVE YET TO FIND A MECHANIC THAT WILL DO THE REPAIRS FOR A REASONABLE AMOUNT. THE TRUCK HAS BEEN SITTING IN THE DRIVEWAY FOR 3 MONTHS, UN-DRIVEABLE. I HAVE NOT BEEN ABLE TO GET THE REPAIRS DONE AND FEAR DRIVING IT DUE TO THE RISK OF FIRE AND ENGINE FAILURE.

TL* THE CONTACT OWNS A 2002 FORD EXPEDITION. THE CONTACT WAS DRIVING APPROXIMATELY 20 MPH WHEN THE VEHICLE EXHIBITED AN EXTREMELY LOUD EXPLOSION FROM UNDER THE HOOD. THE VEHICLE WAS TOWED TO THE CONTACTS PLACE OR RESIDENCE. THE CONTACT STATED THAT HE FURTHER INSPECTED THE VEHICLE AND DISCOVERED THAT THE SPARK PLUG HAD BLOWN OUT FROM THE CYLINDER HEAD. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 104,000.

SPARK PLUG EJECTING FROM CYLINDER 3 BLOWING OUT IGNITION COIL. *TR

WHILE DRIVING MY YOUNGEST DAUGHTER TO SCHOOL THERE WAS A LOUD BANG FROM UNDER THE HOOD AND A NOTICEABLE LOSS OF POWER. IT SOUNDED LIKE THE CAR HAD A SEVERE EXHAUST LEAK. WHEN TAKEN TO MY LOCAL DEALER I WAS INFORMED THAT A SPARK PLUG HAD BLOWN OUT OF THE ENGINE AND THAT THIS WAS A VERY COMMON OCCURRENCE WITH THE 2002 5.4 LITER ENGINE. I WAS TOLD THAT REPAIRS WOULD RUN ANYWHERE FROM $700 TO $3500. *TR

TL*THE CONTACT OWNS A 2002 FORD EXPEDITION. AFTER PARKING THE VEHICLE, THE CONTACT CAME OUTSIDE TO SEE THE VEHICLE ENGULFED IN FLAMES WHICH WERE COMING FROM UNDER THE HOOD. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 200,010.

THE # 5 SPARK PLUG EJECTED FROM THE HEAD OF A 2002 FORD EXPEDITION 4.6 LITRE WHILE EXITING THE FREEWAY. THE REPAIR INVOLVED TEAR DOWN OF THE TOP OF THE MOTOR TO PROPERLY FIX AT A COST OF ABOUT $600.00 IN PARTS AND A WEEKEND OF MY TIME. REPAIRS INCLUDED REPAIRING THE PLUG HOLE BY REMOVING THE HEAD. THIS MEANS THAT THE RADIATOR, FAN, THROTTLE BODY, INTAKE, VALVE COVERS, EXHAUST MANIFOLD AND HEAD ALL BE REMOVED, RESULTING IN GASKET REPLACEMENT AS WELL. *TR

SPARK PLUG WAS BLOWN OUT OF ENGINE HEAD OF 2002 FORD EXPEDITION WITH 4.6L V8 ENGINE WITH 89,100 MILES. *TR

TL*THE CONTACT OWNS A 2002 FORD EXPEDITION. THE CONTACT OBSERVED WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY FLAMES AND SMOKE EXPELLED FROM THE VEHICLE. IMMEDIATELY, THE FIRE WAS EXTINGUISHED WITH THE FIRE EXTINGUISHER, AND THE FIRE DEPARTMENT WAS NOT CALLED TO THE SCENE. THE MANUFACTURER WAS NOTIFIED AND STATED THERE WOULD BE FORMS MAILED CONCERNING THE FAILURE WHICH HAD NOT BEEN RECEIVED AT THE TIME OF THE COMPLAINT. THE VEHICLE WAS IN THE PROCESS OF BEING INVESTIGATED BY THE INSURANCE COMPANY. THE FAILURE MILEAGE WAS 148,592. THE CURRENT MILEAGE WAS 148,592.

FORD EXPEDITION 2002 FIRE. IN DRIVEWAY

SPARK PLUG EXPLODE,WHEN DRIVING AT 45MPH, CAR WARRANTY INSURANCE DENY CLAIM DUE THAT THEY SAID IS FOR A BAD TORQUE, HOWEVER THOSE WERE INSTALLED AT FACTORY. *TR

WE OWN A 2002 FORD EXPEDITION WITH ABOUT 115,000 MILES ON IT. RIGHT WHEN WE ROLLED OVER 100,000, WE HAVE HAD MULTIPLE INSTANCES OF THE SPARK PLUGS BLOWING RIGHT OUT OF THE ENGINE. EACH SPARK PLUG REPAIR HAS COST US BETWEEN $300-$500 PLUS TOWING. THE CAR WILL HAVE NO REAL SIGN THAT IT'S ABOUT TO BLOW A PLUG. WHICH IS SCARY OF WHERE YOU MAY BE STUCK WHEN THE THING DECIDES TO GO. THE LAST TIME (YESTERDAY) THAT THIS HAPPENED, WE WERE TOLD THAT THE CAR WOULD NEED NEW HEADS ( A $3500 REPAIR). WE HAVE RESEARCHED THIS PROBLEM, AND IT IS NOT UNIQUE TO US AS FORD OWNERS. COMPLAINT UPON COMPLAINT CAN BE FOUND OF THE SAME PROBLEM AT AROUND THE SAME MILEAGE. FORD CLAIMS TO NOT BE RESPONSIBLE, HOWEVER THEY HAVE SINCE REPAIRED THE SPARK PLUG FLAW IN NEWER FORD CARS AND TRUCKS. THE PROBLEM LIES IN THAT...

TL* THE CONTACT OWNS A 2002 FORD EXPEDITION. AFTER BEING PARKED FOR TWO HOURS, HE WAS ADVISED THAT HIS VEHICLE CAUGHT ON FIRE. THE FIRE DEPT STATED THE FIRE INITIATED WITHIN THE ENGINE COMPARTMENT. THE FIRE REPORT NUMBER WAS NOT AVAILABLE. THE MANUFACTURER TOOK REPORT NUMBER 0589603419. THE MANUFACTURER STATED AN INVESTIGATOR WOULD BE SENT WITHIN FIFTEEN DAYS TO INSPECT THE VEHICLE. THE FAILURE AND CURRENT MILEAGES WERE 150,000.

TL*THE CONTACT OWNS A 2002 FORD EXPEDITION. THE CONTACT STATED THAT THE SPARK PLUGS CAUSED THE ENGINE TO FAIL. THE VEHICLE BEGAN TO SMOKE OCCASIONALLY; HOWEVER, HE WAS ABLE TO CONTINUE DRIVING IT. PRIOR TO FILING THE COMPLAINT THE FAILURE OCCURRED THREE TIMES. IT ALSO SEEMED TO OCCUR ONCE EVERY YEAR SINCE 2007. THE FIRST FAILURE WAS REPAIRED BY THE DEALER ACCORDING TO THE EXTENDED WARRANTY. THE SECOND TIME, THE DEALER REPAIRED IT AT THE OWNERS EXPENSE. THE VEHICLE WAS BEING DIAGNOSED AT THE DEALER AT THE TIME THE COMPLAINT WAS FILED. THE MANUFACTURER STATED THAT THEY WERE NOT RESPONSIBLE AND THAT THERE WERE NO EXISTING RECALLS. THE CURRENT MILEAGE WAS APPROXIMATELY 89,000. THE FAILURE MILEAGE WAS APPROXIMATELY 69,000.

FORD TRITON ENGINE SPITTING SPARK-PLUGS OUT OF ENGINE RESULTING IN GASOLINE BEING SPRAYED ALL OVER ENGINE. COSTLY REPAIRS ARE MINIMUM $400+. THIS HAS HAPPENED 4 TIMES TO ME AND I CAN ANTICIPATE IT HAPPENING ON THE REMAINING 4 CYLINDERS IN MY 2002 FORD EXPEDITION. AS A RESULT OF THIS PROBLEM FORD IS AWARE OF, GASOLINE IS BEING SPRAYED ON 1000'S OF ENGINES WHEN THIS HAPPENS. BAD DESIGN BY FORD. ALUMINUM HEADS ON IRON ENGINE. DUH. MY INVESTIGATION HAS DETERMINED THAT THERE ARE 1000'S OF FORD OWNER WHO HAVE EXPERIENCED THIS SAME PROBLEM YET FORD IS UNWILLING TO DO ANYTHING ABOUT IT. THEIR REPAIR SHOPS WILL CHARGE ANYWHERE FROM $400 TO $1600 TO REPAIR THE PROBLEM. PLEASE ADDRESS THIS ISSUE BEFORE MY REMAINING 4 CYLINDERS GO AND I WILL HAVE TO PAY TO GET THIS BAD DESIGN REPAIRED. THANK YOU. *TR

2002 FORD EXPEDITION - BACK PASSENGER SIDE SPARK PLUG BLEW OUT. CAR WAS PUSHED TO MECHANIC WHO WAS LUCKILY CLOSE BY AT TIME OF BLOW OUT. SPARK PLUG WAS COMPLETELY BLOWN OUT, THE COIL WAS BROKEN AND THE INTAKE MANIFOLD HAD TO BE REMOVED TO FACILITATE REPAIR. TOTAL BILL: OVER $1300. FORD KNOWS ABOUT THIS PROBLEM - IT IS WIDELY REPORTED ON THE INTERNET - BUT YET THEY DO NOTHING TO HELP THEIR CONSUMERS. *TR

I HAVE A 2002 FORD EXPEDITION AND HAVE NOW TWICE IN THE LAST 6 MONTHS HAVE HAD TO HAVE IT REPAIRED FOR THE SPARK PLUG EJECTION FRO, THE MOTOR. THE VEHICLE GAVE WAY WITH ITS POWER RIGHT IN THE MIDDLE OF THE INTERSECTION. I FEEL THIS IS A DEFECT AND THAT FORD SHOULD TAKE SOME OWNERSHIP, IT ONLY HAS 75 THOUSAND MILES ON IT. *TR

I DRIVE A 2002 FORD EXPEDITION WITH A 5.4 TRITON V8 ENGINE. I HAVE HAD 2 OF THE EXACT SAME FAILURES ON THE EXACT SAME VEHICLE. THEY BOTH WERE BLOWN OUT SPARK PLUGS! THE FIRST WAS APRIL 24, 2007 AND THE SECOND WAS FEB. 10, 2009. THE FIRST ONE OCCURRED AT 77,402 MILES ON THE VEHICLE AND THE SECOND HAPPENED AT 91,651 MILES. I AM LIVID WITH RAGE AT AN PROBLEM THAT I HAVE NOW LEARNED IS VERY COMMON WITH THIS ENGINE. THIS IS AN OBVIOUS DEFECT WITH THIS VEHICLE AND SOMETHING THAT CAN CONTINUE TO OCCUR OVER AND OVER SINCE THERE IS NOTHING TO BE DONE ABOUT IT ACCORDING TO THE FORD DEALER SHOP SERVICE MANAGER WHO REPAIRED THE PROBLEM ON FEB. 10, 2009. I HAVE SPENT A TOTAL OF $569.75 FOR THESE 2 REPAIRS! AND OBVIOUSLY FEEL IT WILL HAPPEN AGAIN. HOW CAN IT NOT? THERE WERE NOT...

HELLO WE HAVE A 2002 FORD EXPEDITION WITH THE 5.4 YESTERDAY IT BLEW A PLUG. WE HAVE KEPT VERY GOOD CARE OF THIS VEHICLE AND SHOULD NOT HAVE HAD THIS PROBLEM WE ARE A FAMILY OF 5 AND THE ONLY THING FORD WANTS TO DO IS PUT IN A NEW MOTOR OR SALE ME A NEW CAR THIS IS NOT RIGHT, THIS IS A ON GOING PROBLEM WITH THESE MOTORS TO FIX THIS PROBLEM IT WILL BE $500 TO TRY AND RETAP THE HOLE FOR THE SPARK PLUG THAT MAY OR MAY NOT HOLD OR $5000 TO REBUILD THE MOTOR. CAN SOMEONE HELP US. TIM *TR

SPARK PLUG #3 BLEW WHILE TRAVELING WITH CHILDREN ON THE HIGHWAY RESULTING IN ENGINE DAMAGE, REPAIRS OF $4000. *TR

MY WIFE AND I WERE GOING TO EAT AND THE VEHICLE STARTED RUNNING ROUGH. I TOLD HER TO PULL OVER AND POP THE HOOD. I GOT OUT, OPENED THE HOOD AND THERE WAS A FIRE ON THE DRIVERS SIDE OF THE ENGINE COMPARTMENT. I ATTEMPTED TO PUT IT OUT BUT WAS UNSUCCESSFUL. *TR

SPARK PLUG EJECTED FROM ENGINE. *TR

ON THREE SEPARATE OCCASIONS, MY 2002 FORD EXPEDITION HAS BLOWN A SPARK PLUG. THIS IS A WELL DOCUMENTED, ALBEIT UNACKNOWLEDGED BY FORD, ISSUE WITH THE TRITON ENGINES. EACH TIME, I INCURRED THE DIRECT COST OF AN INDEPENDENT MECHANIC CORRECTING THE ISSUE USING AFTER MARKET REPAIR KITS. WEBSITES SUCH AS CONSUMERAFFAIRS.COM ARE REPLETE WITH OTHERS ENCOUNTERING THE SAME PROBLEMS. WHY FORD HAS NOT BEEN FORCED TO RECALL AND FIX THESE VEHICLES IS BEYOND ME. THERE IS A VERY REAL DANGER WITH THE BLOWN SPARK PLUG IGNITING VAPORS AND STARTING AN ENGINE FIRE. EACH TIME THE SPARK PLUG BLEW, IT WAS WHILE THE CAR WAS IN MOTION, CAUSING RAPID DECELERATION AND JERKING OF THE CAR. I AM USING THE SECOND DATE OF INCIDENT FOR PURPOSES OF THIS REPORT. THE MOST RECENT OCCURRENCE HAPPENED ON SUNDAY, NOV 30, 2008. *TR

# 3 SPARK PLUG BLEW FOR THE SECOND TIME AND DESTROYED THE MOTOR HEAD. NOW HAVE TO REPLACE HEAD AND HAVE BEEN QUOTED AROUND $3000 TO FIX A PROBLEM FORD HAS KNOWN ABOUT AND HAS HAD MANY COMPLAINTS ABOUT AS WELL AS CONSUMER AFFAIRS. *TR

I HAVE A 2002 FORD EXPEDITION WITH A 5.4L ENGINE THAT HAS JUST RECENTLY EXPERIENCED A BLOWN OUT SPARK PLUG AND COIL. IN MORE THAN HALF OF THE 5.4L ENGINES PRODUCED BY FORD BETWEEN 1990 - 2005 HAVE EXPERIENCED A BLOWN OUT SPARK PLUG AND COIL. THE PLUG THREAD WITHIN THE CYLINDER HEAD ARE INADEQUATE RESULTING IN REPLACEMENT OF YOUR HEADS OR TO TEMPORARILY FIX THE PROBLEM WITH THE LOCK-N-STITCH METHOD WHICH IS FORD APPROVED. THE REASON I AM RAISING THIS CONCERN IS THAT THIS SITUATION HAS AFFECTED SO MANY VEHICLES YET FORD STILL CONTINUES TO PRODUCED EQUIPMENT SET UP TO FAIL. I ALWAYS SEE RECALLS ON ITEMS THAT ARE DEFINITELY SAFETY ISSUES BUT ARE A CHEAP FIX BUT WHEN IT COMES TO COMPLEX PROBLEMS THAT ARE COSTLY TO REPAIR AND VERY COMMON AMONG THE SAME STYLE AND SIZE ENGINE IT SHOULD BE ADDRESSED AS WELL. AT THIS TIME I...

I HAVE A 2002 EDDIE BAUER FORD EXPEDITION, AND IT JUST BLEW OUT A SPARK PLUG AT 66 THOUSAND MILES OR SO. DEALER SAYS IT ISN'T COVERED UNDER WARRANTY. I AM SEEING A HUGE AMOUNT OF THESE V8 TRITON ENGINES BLOWING OUT SPARK PLUGS ON THE INTERNET, AND ATTEMPTED CLASS ACTION LAWSUITS. IT LOOKS LIKE THE ENGINE THREADING IS MESSED UP AND THE PLUGS BLOW OUT. ALL THE PLUGS ARE ORIGINAL FACTORY. I SMELLED FUEL AFTER A LOUD POP HAPPENED, AND I WAS WORRIED THE ENGINE MIGHT EXPLODE FROM GAS VAPOR, BUT I WASN'T ON THE FREEWAY THANK GOD. *TR

MY 2002 FORD EXPEDITION THREW OUT A SPARK PLUG(#3) AFTER I STARTED IT. THE CAR SHOWED NO SIGNS OF ANY PROBLEMS PRIOR TO THE EVENT. FROM THE NUMBER OF COMPLAINTS I'VE SEEN ONLINE, THIS IS NOT AN ISOLATED INCIDENT. THE DEALER RECOMMENDED A HEAD REPLACEMENT BUT I COULD NOT AFFORD THE $3,700 THEY WANTED. I HAD TO CHOOSE THE HELICOIL FOX AT $600 AND WAS INFORMED THAT THERE WOULD NOT BE ANY GUARANTEE ON THIS FIX OR HOW LONG IT WOULD LAST. *TR UPDATED 07/17/08

ENGINE BACKFIRED BLOWING OUT NO. 7 SPARK PLUG STRIPPING OUT CYLINDER HEAD. HAS BACKFIRED BEFORE SPLITTING NO. 3 SPARK PLUG. CAUSING THE VEHILCLE TO BE UNUSABLE UNTIL REPAIRD. *TR

2002 FORD EXPEDITION - OUT OF THE BLUE, THE CAR BLEW A SPARK PLUG. IT WAS TOWED, DID FULL TUNE UP AND NEW SPARK PLUG. WAS INFORMED THAT THERE HAVE BEEN MANY PROBLEMS WITH BLOWN PLUGS AND FAULTY ALUMINUM HEADS IN MY YEAR AND MAKE. IT WAS $500.00. 2 WEEKS LATER SAME PLUG BLEW OUT. HAD TO TOW AGAIN. MY CHOICE WAS EITHER NEW CAR OR DROP A NEW ENGINE IN THE CAR. A NEW HEAD WOULD HAVE BEEN A BAND-AID. I HAD TO PUT A NEW ENGINE IN, THE ENGINE AND THE LABOR WERE $6,000.00. I SHOULD HAVE NEVER HAD TO DO THIS FOR A 2002 THAT I PAID OVER 30,000.00 FOR. SEVERAL MECANICS SAID THEY ARE SEEING MORE AND MORE OF THESE COMING IN THEIR SHOPS FROM YEARS 2000-2002 IN DIFFERENT FORDS. *TR

SPARK PLUG EJECTED FROM ENGINE. ORIGINAL SPARK PLUGS IN THE VEHICLE. EJECTED AT START UP OF ENGINE. HEADS WILL NEED TO BE REMOVED AND HELI COIL INSERTS INSTALLED. *TR

MY 2002 FORD EXPEDITION EXPLODED, LAST NIGHT ON APRIL 11TH. *TR

#1 SPARK PLUG EJECTED FROM CYLINDER HEAD DAMAGING COIL AND PLUG WIRING THIS IS 2ND INCIDENT COSTING OVER 4000 DOLLARS TO REPAIR HEAD REPLACED. *TR

2002 FORD EXPEDITION WITH 5.4L TRITION ENGINE SUFFERED SPARK PLUG "BLOW OUT". *TR

THE #3 SPARK PLUG ON MY 2002 FORD EXPEDITION EJECTED FROM THE CYLINDER. I WAS TOLD BY A MECHANIC THAT THIS FAILURE COULD HAVE RESULTED IN A FIRE IN THE ENGINE COMPARTMENT. I AM NOW LOOKING AT A $2,200 REPAIR BILL! *TR

ON 7/3/2007 I HEARD A LOUD BANGING SOUND AND SMELLED GAS COMING FROM UNDER MY ENGINE. WHEN I HAD IT TOWED TO SIOUX FALLS FORD, THEY SAID A SPARK PLUG HAD BLOWN OUT. WHEN I ASKED IF THAT WAS A FACTORY DEFECT, I WAS TOLD THAT THE PLUG MAY HAVE BEEN PUT IN INCORRECTLY. I HAVE NEVER HAD THE SPARK PLUGS REPLACED, SO I KNEW IT WAS A FACTORY PLUG, BUT THE TECHNICIAN SAID THAT THEY HAD NO WAY OF KNOWING THAT. I SPENT $800 TO HAVE THE IT RE-THREAD. 4 WEEKS LATER, A DIFFERENT SPARK PLUG DID THE SAME THING. AT THAT TIME, THEY TOLD ME THAT THEY WOULD CHECK ALL OF THE SPARK PLUGS TO ENSURE THAT THEY WERE TIGHT. 4 WEEKS AFTER THAT, THE IGNITION COIL NEEDED TO BE REPLACED IN THAT PLUG AND THE PLUG NEEDED TO BE REPLACED. THEY CLAIMED THAT THEIR REPAIRS HAD NOT...

TL*THE CONTACT OWNS A 2002 FORD EXPEDITION. THE CONTACT HEARD A CLINKING NOISE COMING FROM UNDER THE HOOD WHEN THE VEHICLE WAS STARTED. SHE INSPECTED THE VEHICLE AND NOTICED THAT THE SPARK PLUG BLEW OFF. THE MECHANIC CONFIRMED THE FAILURE, BUT WAS UNABLE TO DETERMINE THE CAUSE. THE CONSUMER STATED DEALER INFORMED HER THIS IS A COMMON PROBLEM WITH EXPEDITIONS, THE MECHANIC HAD NOT REPAIRED THE VEHICLE. THE POWERTRAIN WAS UNKNOWN. THE CURRENT IS 82,362 AND THE FAILURE MILEAGES WAS 76,400. EQ-10203932-4200, DATE RECEIVED 12/12/07. UPDATED 12/12/07 *TR

WE WERE TRAVELING AT ABOUT 30-40 MPH ON A SHARP CURVE ON A FREEWAY ON-RAMP. WE EXPERIENCED A LOSS OF POWER AND A VERY LOUD POPPING NOISE. WE PULLED OVER SINCE DRIVING AT FREEWAY SPEEDS SEEMED IMPOSSIBLE. WE WERE STRANDED IN A VERY DANGEROUS SPOT ABOUT 100 FEET IN FRONT OF THE FREEWAY ON-RAMP. AFTER AAA INFORMED US IT WOULD BE ABOUT AN HOUR FOR A TOW TRUCK AND AN ACCELERATING VEHICLE CAME WITHIN INCHES OF OUR CAR, MY FAMILY AND I DECIDED TO ABANDON THE VEHICLE AND CLIMB A VERY STEEP AND DANGEROUS EMBANKMENT. I FEARED FOR MY THREE KIDS AND WIFE'S THE WHOLE TIME WAITING FOR THE TOW TRUCK. WE WERE TOWED TO A FORD DEALER WHERE THEY TOLD US( A WEEK LATER) THE NUMBER THREE SPARK PLUG HAD BLOWN. THE USUAL PROBLEM WITH THESE ENGINES. THE PLUG BLOWS BECAUSE THERE ARE ONLY FIVE THREADS FOR THE SPARK...

AN ORIGINAL EQUIPMENT NEVER CHANGED SPARK PLUG ON MY 2002 FORD EXPEDITION SUDDENLY AND WITHOUT WARNING BLEW OFF MY ENGINE, STRIPPING THE THREADS ON THE ENGINE BLOCK. PRIOR TO THIS FAILURE, THE ENGINE WAS RUNNING WELL AND WITHOUT PROBLEMS. *JB

BLOWN SPARK PLUG ON A 2002 FORD EXPEDITION. MILEAGE:36046 CYLINDER NUMBER 3 I TOOK THE TRUCK TO FORD 4 DAYS BEFORE THE INCIDENT AS I HAD BEEN HEARING A SLIGHT TICKING NOSE COMING FROM ENGINE. FORD DEALER TOLD ME TO KEEP DRIVING IT UNTIL SOMETHING BIGGER HAPPENED AS MY EXTENDED WARRANTY MIGHT NOT COVER ALL LABOR COSTS IF THEY COULDN'T FIND THE PROBLEM. TURNS OUT IT WAS SMALL EXHAUST LEAK AROUND THE THREADS OF THE PLUG. ONCE THE PLUG BLEW ON THE HIGHWAY APPROXIMATELY 65 MPH LOUD NOISE AND LOSS OF POWER. NOW THE VEHICLE NEEDS A NEW HEAD AND WILL BE WITH DEALER FOR OVER A WEEK. *JB

MY REPAIR IS AS DESCRIBED IN SERVICE BULLETIN # 041601 AND NHTSA # 10018745. MY COIL WAS REPLACED. *JB

ON SEVERAL SEPARATE OCCASIONS THE ENGINE HAS REVVED UPON DEPRESSION OR RELEASE OF THE BRAKES. THIS CAUSES THE VEHICLE TO LURCH FORWARD UNEXPECTEDLY. THE RADIO ALSO BECOMES LOUDER AS IF THE SPEED SENSITIVE VOLUME IS AFFECTED AS WELL. I HAVE NOTIFIED THE DEALER BUT AS THEY HAVE BEEN UNABLE TO DUPLICATE THE PROBLEM, THEY HAVE NOT RESPONDED. PLEASE HELP AS I FEAR THAT THIS WILL EVENTUALLY CAUSE AN ACCIDENT.