NHTSA Complaint #10395715 — 2004 TOYOTA HIGHLANDER

THE LENSES OF THE DAYTIME RUNNING LAMPS/HIGH BEAMS HAVE DEVELOPED WHITE, OVAL-SHAPED BUBBLING/MELTING MARKS OF APPROXIMATELY 0.5 TO 0.75 INCHES IN DIAMETER, IN THE CENTER OF THE LENSES, DIRECTLY IN FRONT OF THE LAMPS. I FIRST NOTICED THIS IN DECEMBER 2010 JUST PRIOR TO CHANGING THE ORIGINAL LAMPS (THEREFORE THE REPLACEMENT LAMPS DID NOT CAUSE THIS PROBLEM). I REPORTED THIS TO TOYOTA, CASE NUMBER 1012071480. TOYOTA TOLD ME TO TAKE THIS UP WITH THE SERVICE DEPARTMENT OF A DEALER. AT THE DEALERSHIP, I WAS INITIALLY QUOTED A PRICE OF $988 TO REPLACE THE ASSEMBLIES. AFTER DISCUSSION WITH THE SERVICE MANAGER AND HIS FOLLOW-UP WITH TOYOTA, THE PRICE WAS LOWERED TO $396 TO PAY ONLY FOR LABOR, PARTS TO BE PROVIDED AT NO CHARGE. I OPTED TO NOT HAVE THIS DONE FOR THIS PRICE. POSSIBLE SAFETY ISSUES: 1) DAMAGED/MELTING LENSES COULD IMPACT THE EFFECTIVENESS OF THE HIGH BEAMS AND/OR THE DAYTIME RUNNING LAMPS; 2) HEAT THAT IS HOT ENOUGH TO DAMAGE/MELT THE LENSES COULD BE A FIRE HAZARD; 3) DAMAGED/MELTING LENSES COULD BE AN INDICATION OF AN ELECTRICAL PROBLEM. I HAVE DIGITAL PHOTOS TAKEN IN DECEMBER 2010 SHOWING THE DAMAGED/MELTING LENSES THAT I HAVE PROVIDED TO TOYOTA AND WOULD BE PLEASED TO PROVIDE TO NHTSA. I HAVE ALSO RETAINED THE ORIGINAL LAMPS, AND THE CAR STILL HAS THE DAMAGED/MELTED LENSES. *TR