2004 TOYOTA HIGHLANDER — Problems, Recalls & Safety Data

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N/A

Safety Rating

335

Owner Complaints

42 Crashes 3 Fires 47 Deaths

5

Recalls

ACTIVE RECALL

12

Service Bulletins

0

Investigations

Overview of the 2004 TOYOTA HIGHLANDER

The 2004 TOYOTA HIGHLANDER has received a total of 335 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 5 recall campaigns affecting this vehicle, covering issues with ENGINE AND ENGINE COOLING, VEHICLE SPEED CONTROL:ACCELERATOR PEDAL, SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER. 12 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Power Trainautomatic Transmission (46 complaints), Vehicle Speed Control (33 complaints), and Steering (23 complaints).

Recalls for the 2004 TOYOTA HIGHLANDER

NHTSA has recorded 5 recalls for the 2004 TOYOTA HIGHLANDER, potentially affecting up to 2,652,415 vehicles.

Recall 11V539000 — ENGINE AND ENGINE COOLING

| 420,326 vehicles affected

Defect: TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING...

Consequence: IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS...

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Recall 11V112000 — VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

| 769,379 vehicles affected

Defect: TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.

Consequence: IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

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Recall 10V499000 — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

| 728,544 vehicles affected

Defect: TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS IS USED THAT ACTS AS LUBRICANTS FOR CERTAIN BRAKE SYSTEM COMPONENTS. IF REPLACEMENT BRAKE FLUID IS USED THAT DOES NOT CONTAIN SUCH POLYMERS, OR THAT CONTAINS ONLY SMALL AMOUNTS, A...

Consequence: A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKING PERFORMANCE INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 AND LEXUS AT 1-800-255-3987.

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Recall 06V253000 — VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

| 367,594 vehicles affected

Defect: ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.

Consequence: THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

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Recall 04V181000 — LATCHES/LOCKS/LINKAGES:DOORS:LATCH

| 366,572 vehicles affected

Defect: CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A POSSIBILITY THAT THE LEVER MAY CONTACT THE BODY PANEL, CAUSING THE CPL LEVER TO MOVE INTO THE UNLOCK POSITION.

Consequence: THIS CONDITION COULD ALLOW THE DOOR TO BE OPENED WITH THE INSIDE WHILE THE OPERATOR BELIEVES THAT THE CPL WAS ACTIVATED. IF THE DOOR WERE OPENED FROM THE INSIDE WHILE THE VEHICLE WAS IN MOTION, AN OCCUPANT COULD FALL OUT AND BE INJURED.

Remedy: DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.

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Owner Complaints for the 2004 TOYOTA HIGHLANDER

335 complaints have been filed with NHTSA for the 2004 TOYOTA HIGHLANDER. Below is a breakdown by vehicle component.

Power Trainautomatic Transmission
Complaints: 46 1 Crash 1 Injury
Vehicle Speed Control
Complaints: 33 18 Crashes 9 Injuries 2 Deaths
Steering
Complaints: 23 1 Crash 1 Injury
Electrical System
Complaints: 18
Electronic Stability Control Esc
Complaints: 15 1 Crash 1 Injury
Engine
Complaints: 15
Engine And Engine Cooling
Complaints: 10 1 Crash 1 Fire
Visibility
Complaints: 10
Service Brakes Hydraulic
Complaints: 9 2 Crashes 1 Injury
Exterior Lighting
Complaints: 8
Visibilitywiper
Complaints: 8 1 Crash
Air Bags
Complaints: 7 3 Crashes 4 Injuries 45 Deaths
Vehicle Speed Controlaccelerator Pedal
Complaints: 7 1 Crash 1 Injury
Service Brakes
Complaints: 6 2 Crashes
Engine And Engine Coolingengine
Complaints: 5
Equipmentapplianceair Conditioner
Complaints: 5
Exterior Lightingheadlights
Complaints: 5 2 Fires
Structurebody
Complaints: 5 2 Crashes
Power Train
Complaints: 4
Seat Belts
Complaints: 4
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 4 1 Crash
Steeringcolumn
Complaints: 4
Tirestreadbelt
Complaints: 4
Fuel System Gasoline
Complaints: 3 1 Crash
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 3
Traction Control System
Complaints: 3
Unknown Or Other
Complaints: 3 1 Crash
Visibilitydefrosterdefoggerhvac System
Complaints: 3
Visibilitypower Window Devices And Controls
Complaints: 3
Electronic Stability Controlautomatic Asc
Complaints: 2
Engine And Engine Coolingcooling System
Complaints: 2
Equipment
Complaints: 2
Equipmentmechanicalaccessory Scissorscrewbottle Jacklift
Complaints: 2
Fuel System Gasolinedelivery
Complaints: 2
Power Traindrivelinedifferential Unit
Complaints: 2
Service Brakes Electric
Complaints: 2
Steeringgear Boxshaft Sector
Complaints: 2
Steeringrack And Pinionrack
Complaints: 2
Structurebodybumpers
Complaints: 2
Tires
Complaints: 2
Tirespressure Monitoring And Regulating Systems
Complaints: 2
Wheels
Complaints: 2 1 Crash
Air Bagsfrontal
Complaints: 1 1 Crash 2 Injuries
Air Bagssidewindow
Complaints: 1 1 Crash 1 Injury
Engine And Engine Coolingexhaust System
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1 1 Crash
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 1
Equipmentelectricalnavigational Systemglobal Positioning System
Complaints: 1
Exterior Lightingbrake Lights
Complaints: 1
Exterior Lightingfog Lights
Complaints: 1
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 1
Fuel System Other
Complaints: 1
Latcheslockslinkages
Complaints: 1 1 Crash 2 Injuries
Latcheslockslinkagesdoorslatch
Complaints: 1
Power Trainautomatic Transmissiongear Position Indication Prndl
Complaints: 1
Power Trainautomatic Transmissiontorque Converter
Complaints: 1
Power Traindriveline
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seat Beltsfront
Complaints: 1 1 Crash 2 Injuries
Seats
Complaints: 1
Seatsfront Assemblyhead Restraint
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 1
Service Brakes Hydraulicpedals And Linkages
Complaints: 1
Service Brakes Hydraulicpower Assist
Complaints: 1
Steering Steering Wheelhandle Bar
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1
Steeringlinkagesrodrelayconnecting
Complaints: 1
Steeringrack And Pinionpinion Shaft
Complaints: 1
Structure
Complaints: 1
Tiressidewall
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Visibilityrearview Mirrorsdevices
Complaints: 1
Visibilitysunmoon Roof Assembly
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Wheelslugsnutsboltsstuds
Complaints: 1

Most Recent Complaints

#11618886 | AIR BAGS | | N/A miles Crash
My car malfunctioned my tire locked up while I was driving on the high way causing me to spin out of control and skid all the way into a guard rail totalled my car out and not one air bag went off
#11618886 | WHEELS | | N/A miles Crash
My car malfunctioned my tire locked up while I was driving on the high way causing me to spin out of control and skid all the way into a guard rail totalled my car out and not one air bag went off
#11572352 | AIR BAGS | | N/A miles
The passenger airbag occupancy sensor in my car has stopped sensing a passenger has been stuck on "OFF" for the past 2-6 months (I believe) even when an adult is sitting in the seat. I don't know exactly when this problem began because there was never any warning light or error message which is a massive safety oversight since I could have been in accident with no knowledge that it wasn't working properly. The car is currently at the dealership and they are telling me it's $1300 to replace the sensor and that there is no way to bypass the sensor and just have it "ON" for the safety of my passenger. There is already a recall for this same system in newer Highlanders, but why is there no support for older Highlanders?
#11552313 | STRUCTURE:BODY:BUMPERS | | 190,000 miles
The contact owns a 2004 Toyota Highlander. The contact stated while driving at an undisclosed speed, the front bumper inadvertently detached. The vehicle was taken to an independent mechanic where it was determined that the front lower bumper covers had been attached with mounting tabs and that the bumper assembly had failed and needed to be replaced. The vehicle was not repaired. The contact was informed of an unknown recall. Neither the dealer nor the manufacturer was notified of the failure. The failure mileage was approximately 190,000.
#11386458 | SERVICE BRAKES | | 126,000 miles
TL* THE CONTACT OWNS A 2004 TOYOTA HIGHLANDER. THE CONTACT STATED THAT WHILE OPERATING THE VEHICLE AND PRESSING TO BRAKE PEDAL, THE PEDAL FAILED TO RETURN TO THE IDLE POSITION. THE VEHICLE STABILITY CONTROL MESSAGE DISPLAYED ON THE INSTRUMENT PANEL AND THE VEHICLE FAILED TO EXCEED 40 MPH. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS THEN DRIVEN TO THE LOCAL DEALER GROOVE TOYOTA LOCATED AT 5460 S BROADWAY, ENGLEWOOD, CO 80113 HOWEVER, THE CAUSE OF THE FAILURE WAS NOT YET DETERMINED. THE MANUFACTURER WAS NOT YET CONTACTED. THE FAILURE MILEAGE WAS 126,000.

View all Power Trainautomatic Transmission complaints →

Safety Rating for the 2004 TOYOTA HIGHLANDER

NHTSA has not yet tested the 2004 TOYOTA HIGHLANDER in its New Car Assessment Program.

Technical Service Bulletins for the 2004 TOYOTA HIGHLANDER

Toyota Motor Corporation has issued 12 technical service bulletins (TSBs) for the 2004 TOYOTA HIGHLANDER. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

SB-0015-11 — ENGINE AND ENGINE COOLING

TOYOTA: THERE MAY BE DAMAGED CYLINDER HEAD BOLTS THREADS. *RM

T-SB-0036-08 — EXTERIOR LIGHTING:HEADLIGHTS

SOME 2004-07 MODEL YEAR HIGHLANDER OR 2006-07 MODEL YEAR HIGHLANDER HV VEHICLES MAY EXHIBIT A CONDITION WHERE THE HEADLIGHT LENS COVER AND/OR HEADLIGHT BULB IS DISCOLORED. *NJ

01005 — EQUIPMENT:ELECTRICAL

DIAGNOSTIC GUIDE FOR REAR SEAT ENTERTAINMENT SYSTEMS. *TT

00205 — STRUCTURE:BODY:DOOR

WIND NOISE COMING FROM BOTH THE FRONT AND REAR DOOR WINDOW GLASS. *TT

00405 — ENGINE AND ENGINE COOLING

MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0031, P0051, P2238 AND/OR P2241. *TT

00804 — SERVICE BRAKES, HYDRAULIC

INTERMITTENT VSC ACTIVATION AFTER STARTING THE ENGINE AND DRIVING STRAIGHT FROM A STOP POSITION. THIS CONDITION IS ALWAYS ACCOMPANIED BY THE INSTRUMENT PANEL VSC LIGHT AND AUDIBLE WARNING BUZZER TURNING ON AT THE SAME TIME. *NM UPDATE. *TT

04804 — ENGINE AND ENGINE COOLING:ENGINE

REPAIR MANUAL SUPPLEMENT: LEV II EVAP SYSTEM CHECK - DIAGNOSTIC TROUBLE CODE (DTC) P0441, P0442, P0446, P0451, P0452, P0453, P0455 AND P0456. *NM

03204 — ENGINE AND ENGINE COOLING:ENGINE

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0031 AND/OR P2238. *TT

02204 — VISIBILITY:SUN/MOON ROOF ASSEMBLY

MOON ROOF INITIALIZATION. *TT

01104 — STRUCTURE:BODY:HOOD

ENGINE HOOD RELEASE CABLE CABLE SPRING IMPROVEMENT. *MJ

Showing 10 of 12 technical service bulletins.

NHTSA Investigations for the 2004 TOYOTA HIGHLANDER

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the TOYOTA HIGHLANDER

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