2021 VOLVO XC40 — Problems, Recalls & Safety Data

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N/A

Safety Rating

77

Owner Complaints

6 Crashes

5

Recalls

ACTIVE RECALL

66

Service Bulletins

0

Investigations

Overview of the 2021 VOLVO XC40

The 2021 VOLVO XC40 has received a total of 77 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 9 recall campaigns affecting this vehicle, covering issues with BACK OVER PREVENTION:SOFTWARE, STRUCTURE:FRAME AND MEMBERS, ENGINE. 66 technical service bulletins have been issued by Volvo Car USA, LLC for this model year. The most commonly reported problems involve the Electrical System (13 complaints), Fuelpropulsion System (9 complaints), and Unknown Or Other (6 complaints).

Recalls for the 2021 VOLVO XC40

NHTSA has recorded 9 recalls for the 2021 VOLVO XC40, potentially affecting up to 888,313 vehicles.

Recall 25V282000 — BACK OVER PREVENTION:SOFTWARE

| 413,151 vehicles affected

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number...

Consequence: A rearview camera image that does not display reduces the driver's view of what is behind the vehicle, increasing the risk of a crash.

Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall...

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Recall 21V881000 — STRUCTURE:FRAME AND MEMBERS

| 4 vehicles affected

Defect: Volvo Car USA, LLC (Volvo) is recalling certain 2021 XC40 BEV vehicles. A bolt that secures the cross-member bracket for the electrical motor in the engine compartment may be loose or missing.

Consequence: A loose or missing bolt may decrease the structural protection of the vehicle, increasing the risk of injury during a crash.

Remedy: Dealers will replace the cross-member bracket and install new bracket bolts, free of charge. Owner notification letters were mailed December 16, 2021. Owners may contact Volvo customer service at 1-888-458-1552. Volvo's number for this recall is R10128.

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Recall 21V881000 — ENGINE

| 4 vehicles affected

Defect: Volvo Car USA, LLC (Volvo) is recalling certain 2021 XC40 BEV vehicles. A bolt that secures the cross-member bracket for the electrical motor in the engine compartment may be loose or missing.

Consequence: A loose or missing bolt may decrease the structural protection of the vehicle, increasing the risk of injury during a crash.

Remedy: Dealers will replace the cross-member bracket and install new bracket bolts, free of charge. Owner notification letters were mailed December 16, 2021. Owners may contact Volvo customer service at 1-888-458-1552. Volvo's number for this recall is R10128.

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Recall 21V682000 — SEAT BELTS:REAR/OTHER:RETRACTOR

| 19,149 vehicles affected

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number...

Consequence: An unsecured child restraint system can increase the risk of injury during a crash.

Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

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Recall 21V682000 — SEAT BELTS:FRONT:RETRACTOR

| 19,149 vehicles affected

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number...

Consequence: An unsecured child restraint system can increase the risk of injury during a crash.

Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

View full details →

Recall 21V682000 — SEAT BELTS

| 19,149 vehicles affected

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number...

Consequence: An unsecured child restraint system can increase the risk of injury during a crash.

Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

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Recall 21V109000 — ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

| 2,278 vehicles affected

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2022 XC40 Recharge vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect.

Consequence: A disconnected high voltage system can cause a loss of drive power, increasing the risk of a crash.

Remedy: Volvo Car will notify owners, and dealers will install a software update, free of charge. The recall began March 30, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10078.

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Recall 21V109000 — ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

| 2,278 vehicles affected

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2022 XC40 Recharge vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect.

Consequence: A disconnected high voltage system can cause a loss of drive power, increasing the risk of a crash.

Remedy: Volvo Car will notify owners, and dealers will install a software update, free of charge. The recall began March 30, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10078.

View full details →

Recall 25V908000 — BACK OVER PREVENTION:SOFTWARE

| 413,151 vehicles affected

Defect: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard...

Consequence: A rearview camera image that does not display reduces the driver's view behind the vehicle, increasing the risk of a crash.

Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters are expected to be mailed February 16, 2026. Owners may contact Volvo Car’s customer service at 1-800-458-1552. Volvo Car's number...

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Owner Complaints for the 2021 VOLVO XC40

77 complaints have been filed with NHTSA for the 2021 VOLVO XC40. Below is a breakdown by vehicle component.

Most Recent Complaints

#11717691 | VEHICLE SPEED CONTROL | | N/A miles
I was sitting in the car with my daughter with the car in park, but the engine was on. Suddenly the engine started revving, and I thought her foot hit the peddle but it wasn't the case, and she had to turn the car off. I then got into the driver's seat and started the car again, and it did the same thing. I turned the car off and had to Uber home.
#11715748 | ENGINE AND ENGINE COOLING | | 10,000 miles
The contact owns a 2021 Volvo XC40. The contact stated that while driving approximately 30 MPH, the vehicle unintendedly decelerated. The contact was able to pull into a nearby parking lot where the vehicle stalled. The vehicle was towed to the dealer, who diagnosed the cause of the failure and repaired the vehicle. The contact believed that the battery and drive train were repaired. Approximately 2 to 3 years later, while driving approximately 20 MPH, the vehicle started shaking, lost motive power, and stalled. Law Enforcement arrived on the scene, and while assisting with moving the vehicle from the middle of the road became aware that coolant was leaking underneath the vehicle. The vehicle was towed to the dealer, who diagnosed the vehicle with coolant intrusion into the engine. The contact was informed that the inverter drive system and wiring harness had caused a catastrophic drive failure. The vehicle was not repaired. The manufacturer was made aware of the failure, and a case was opened. The failure mileage was approximately 10,000.
#11708396 | FUEL/PROPULSION SYSTEM | | N/A miles
The vehicle experienced a complete loss of propulsion, causing it to freeze and become unable to move. The first occurrence happened during the original factory warranty period and required towing to a dealership, but the root cause was not identified at that time. The same loss-of-propulsion failure has since recurred, rendering the vehicle inoperable. A dealership has now diagnosed a failure of an electric vehicle propulsion/inverter component. The vehicle is currently in the dealership’s possession and available for inspection. Loss of propulsion presents a safety risk, particularly if it occurs while driving or in traffic, as it can result in sudden loss of power and inability to move the vehicle out of hazardous situations. The failure has been confirmed by the servicing dealership. There is also concern that a related cooling system component may be involved, but that has not yet been confirmed, as the primary propulsion failure must be addressed first. As of the date of this complaint, the vehicle remains inoperable and has been at the dealership since mid-November awaiting repair authorization.
#11701801 | FUEL/PROPULSION SYSTEM | | N/A miles Crash
When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.
#11701801 | POWER TRAIN | | N/A miles Crash
When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.

View all Electrical System complaints →

Safety Rating for the 2021 VOLVO XC40

NHTSA has not yet tested the 2021 VOLVO XC40 in its New Car Assessment Program.

Technical Service Bulletins for the 2021 VOLVO XC40

Volvo Car USA, LLC has issued 66 technical service bulletins (TSBs) for the 2021 VOLVO XC40. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TJ36309 — ELECTRICAL SYSTEM

BEV IHFA Internal Processor Failure DTCs

TJ3653431 — INTERIOR LIGHTING

Lighting, interior

TJ3653431 — STRUCTURE:INTERIOR PANELS:DOOR

Lighting, interior

TJ36512.2.0 — ELECTRONIC STABILITY CONTROL:AUTOMATIC (ASC)

Upper front suspension creaking/knocking noise.

TJ3655530 — ELECTRICAL SYSTEM

CSD Stuck in Recovery Mode, iCUP

TJ36522 — EQUIPMENT:ELECTRICAL

No AC Charging with DTC OBC-P0D1513 and/or OBC-P0D1556

TJ19245 — EQUIPMENT

Vehicle type and platform identification

TJ36455 — EQUIPMENT

Volvo Cars App Android, no climate setting button

TJ36405.1.0 — EQUIPMENT:ELECTRICAL

Disconnect Charging Cable?.

TJ 3622910 — SERVICE BRAKES

Low Tire Pressure warning.

Showing 10 of 66 technical service bulletins.

NHTSA Investigations for the 2021 VOLVO XC40

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the VOLVO XC40

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Other VOLVO Models

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