2002 TOYOTA TUNDRA — Problems, Recalls & Safety Data

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N/A

Safety Rating

643

Owner Complaints

39 Crashes 2 Fires 5 Deaths

6

Recalls

ACTIVE RECALL

11

Service Bulletins

2

Investigations

Overview of the 2002 TOYOTA TUNDRA

The 2002 TOYOTA TUNDRA has received a total of 643 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS, EXTERIOR LIGHTING:HEADLIGHTS, EXTERIOR LIGHTING. 11 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Structurebody (76 complaints), Service Brakes Hydraulic (54 complaints), and Structureframe And Members (45 complaints).

Recalls for the 2002 TOYOTA TUNDRA

NHTSA has recorded 6 recalls for the 2002 TOYOTA TUNDRA, potentially affecting up to 989,497 vehicles.

Recall 09V444000 — STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

| 110,000 vehicles affected

Defect: TOYOTA IS RECALLING MODEL YEAR 2000-2003 TUNDRA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, VIRGINIA, WEST VIRGINIA, WISCONSIN AND THE DISTRICT OF COLUMBIA. EXCESSIVE CORROSION OF THE REAR CROSS MEMBER MAY CAUSE THE SEPARATION OF...

Consequence: SEPARATION OF THE SPARE TIRE AND DIMINISHED BRAKE CAPACITY COULD INCREASE THE RISK OF A CRASH.

Remedy: TOYOTA IS ASKING OWNERS OF THE AFFECTED VEHICLES TO REMOVE THE SPARE TIRE FROM UNDER THE VEHICLE UNTIL A REMEDY CAN BE OBTAINED. DEALERS WILL INSPECT THE REAR CROSS MEMBER AND RELATED COMPONENTS, INCLUDING THE BRAKE LINES, AND REPLACE THEM...

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Recall 09E025000 — EXTERIOR LIGHTING:HEADLIGHTS

| 42,540 vehicles affected

Defect: DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

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Recall 06E065000 — EXTERIOR LIGHTING

| 3,593 vehicles affected

Defect: CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

Remedy: AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.

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Recall 06E026000 — EXTERIOR LIGHTING

| 61,944 vehicles affected

Defect: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

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Recall 05V225000 — SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

| 768,379 vehicles affected

Defect: ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Consequence: THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

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Recall 02V129000 — WHEELS

| 3,041 vehicles affected

Defect: ON CERTAIN 4X2 VEHICLES EQUIPPED WITH AN ALLOY WHEEL TIRE UPGRADE (OPTIONS WM4, WM8, ZL1-ZL4, DH4, OR DH5) INSTALLED BY THE PROCESSING CENTERS IN JACKSONVILLE, FLORIDA OR COMMERCE, GEORGIA, A LABEL IDENTIFYING THE SPARE TIRE AS A TEMPORARY USE SPARE TIRE WAS NOT INSTALLED. THE UPGRADE INCLUDES 4 LARGER SIZE TIRES WITH ALLOY WHEELS. THE ORIGINAL SPARE TIRE/STEEL WHEEL IS...

Consequence: DIFFERENT OPERATING CHARACTERISTICS CAN BE EXPERIENCED WHEN THE SPARE TIRE IS INSTALLED ON THE VEHICLE.

Remedy: OWNERS WILL BE PROVIDED WITH A CAUTION LABEL AND AN INSERT FOR THEIR OWNER'S MANUAL. OWNER NOTIFICATION BEGAN JULY 15, 2002. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

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Owner Complaints for the 2002 TOYOTA TUNDRA

643 complaints have been filed with NHTSA for the 2002 TOYOTA TUNDRA. Below is a breakdown by vehicle component.

Structurebody
Complaints: 76
Service Brakes Hydraulic
Complaints: 54 2 Crashes 1 Injury
Structureframe And Members
Complaints: 45 1 Crash 1 Death
Suspension
Complaints: 42 2 Crashes 2 Injuries
Steering
Complaints: 34 2 Crashes 1 Injury
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 32 5 Crashes 4 Injuries
Unknown Or Other
Complaints: 28
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 27
Power Train
Complaints: 22 1 Crash 1 Injury
Structure
Complaints: 22
Structureframe And Membersunderbody Shields
Complaints: 19
Air Bags
Complaints: 18 5 Crashes 2 Injuries 1 Death
Fuel System Gasoline
Complaints: 13
Vehicle Speed Control
Complaints: 13 3 Crashes 2 Injuries
Service Brakes
Complaints: 12 2 Crashes 1 Injury 1 Death
Power Trainautomatic Transmission
Complaints: 11 1 Injury
Suspensionfront
Complaints: 11 4 Crashes
Tires
Complaints: 8
Electrical System
Complaints: 7 1 Crash 1 Fire 1 Injury
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 7
Exterior Lighting
Complaints: 6 1 Fire
Service Brakes Hydraulicfoundation Componentsdrum
Complaints: 6
Suspensionfrontcontrol Armupper Ball Joint
Complaints: 6 1 Crash 1 Injury
Wheels
Complaints: 6
Fuelpropulsion System
Complaints: 5
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
Complaints: 5
Seat Belts
Complaints: 5 1 Crash 1 Death
Service Brakes Hydraulicfoundation Components
Complaints: 5
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 5
Engine
Complaints: 4 1 Crash 1 Injury
Parking Brake
Complaints: 4
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 4 1 Crash
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 4
Engine And Engine Cooling
Complaints: 3
Equipment
Complaints: 3
Power Trainaxle Assembly
Complaints: 3 1 Crash 1 Injury
Power Traindriveline
Complaints: 3
Power Traindrivelinedifferential Unit
Complaints: 3
Suspensionrear
Complaints: 3
Wheelslugsnutsboltsstuds
Complaints: 3
Air Bagsfrontal
Complaints: 2 2 Crashes 1 Injury
Fuel System Gasolinestoragetank Assembly
Complaints: 2
Power Trainmanual Transmission
Complaints: 2
Service Brakes Airdiscrotor
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdrumdrum
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdrumshoeslinings
Complaints: 2
Steeringrack And Pinion
Complaints: 2 1 Crash 1 Injury
Tiressidewall
Complaints: 2
Tirestemporaryemergency Spare Tire
Complaints: 2
Wheelsrim
Complaints: 2
Air Bagsfrontalsensorcontrol Module
Complaints: 1
Electrical Systemignitionanti Theftcontrol Module
Complaints: 1
Electrical Systemwiring
Complaints: 1
Electronic Stability Controlautomatic Asc
Complaints: 1 1 Crash 2 Injuries 1 Death
Engine And Engine Coolingengine
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 1
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 1
Exterior Lightingbrake Lights
Complaints: 1
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 1
Interior Lighting
Complaints: 1
Latcheslockslinkages
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1
Latcheslockslinkagestailgatelatch
Complaints: 1
Power Trainautomatic Transmissiontorque Converter
Complaints: 1
Power Trainaxle Assemblyaxle Shaft
Complaints: 1
Power Trainaxle Assemblyaxle Shaftseal
Complaints: 1
Power Traindrivelineuniversal Joint
Complaints: 1
Seat Beltsfrontanchorage
Complaints: 1 1 Crash 1 Injury
Seat Beltsfrontretractor
Complaints: 1
Seats
Complaints: 1
Service Brakes Air
Complaints: 1
Service Brakes Airantilock
Complaints: 1
Service Brakes Airdisccaliper
Complaints: 1
Service Brakes Airsupplyreservoirtank
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrumwheel Cylinders
Complaints: 1
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1 1 Crash 2 Injuries
Steeringrack And Pinionrack
Complaints: 1
Suspensionfrontstabilizer Bar
Complaints: 1
Tiresvalve
Complaints: 1
Vehicle Speed Controllinkages
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemheater Core
Complaints: 1
Visibilityrearview Mirrorsdevicesexterior
Complaints: 1
Visibilitywindshield
Complaints: 1 1 Injury

Most Recent Complaints

#11707586 | UNKNOWN OR OTHER | | N/A miles
Toyota won’t cover the safety recalls on my truck
#11705338 | STRUCTURE:BODY | | N/A miles
Excessive frame corrosion and corrosion holes involving even rear subframe
#11695290 | STRUCTURE:BODY | | N/A miles
Frame needs replacement
#11660184 | SEAT BELTS | | N/A miles
The date it started happening was probably late March now into April to present day as the receptacle on the driver side doesn’t click always and comes undone while on the road and can not get the seatbelt to go back in and has not been assessed or replaced by my local Toyota Dealer and the issue is getting worse these are Stock parts
#11649956 | EXTERIOR LIGHTING | | N/A miles
The headlights and high beams are dim . When the high beams are on other cars oncoming are not affected as they never flash their lights because my high beams seem as though they are just headlights. Also the fact that the high beams shine like headlights, there is no option for brighter lighting which makes it hard to see far ahead. I live in a rural location off of a narrow highway with down slopes with water at the bottom on both sides of the highway where large wildlife such as deer are plentiful . Insufficient high beam lighting imposes unsafe travel conditions since the headlights are dim and the high beams are how the headlights should be leaving no option for brighter visibility. I noticed the lighting being dim years ago but I thought it was just something to do with my trucks lighting until I began searching online again for a remedy and found many other owners of the same year make and model with exactly the same issue. Therefore in conclusion perhaps is a manufacturer defect. My truck is the most reliable vehicle I have ever owned, it still runs great, I keep it well maintained and I intend to keep using it for as long as we both shall live. I am [XXX] and obviously my truck is over 20 years old and runs great, it would be terribly upsetting if an accident were to occur due to insufficient exterior lighting. I cannot remember exactly what it was I had previously contacted NHTSA regarding my truck , though the exterior lighting is of greater concern now. I noticed the dimness of the exterior lighting since I have been living in this location a lot because there are no street lights along the freeway nor highway as opposed to where I lived prior. Thank you very much for giving me the opportunity to express my concerns as I appreciate your time and consideration in this matter. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

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Safety Rating for the 2002 TOYOTA TUNDRA

NHTSA has not yet tested the 2002 TOYOTA TUNDRA in its New Car Assessment Program.

Technical Service Bulletins for the 2002 TOYOTA TUNDRA

Toyota Motor Corporation has issued 11 technical service bulletins (TSBs) for the 2002 TOYOTA TUNDRA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

9SM_DEALER 2/16 — EQUIPMENT

THIS CAMPAIGN EXPIRED ON DECEMBER 31, 2012.

004008851 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

REPAIR MANUAL CORRECTION FOR THE AUTOMATIC TRANSMISSION - TORQUE CONVERTER CLUTCH AND DRIVE PLATE. *SC

4494B — EXTERIOR LIGHTING

REPAIR MANUAL CORRECTION FOR THE HEADLIGHT AND TAILLIGHT SYSTEM. 00400-RM885-U2. *TT

4488 — ENGINE AND ENGINE COOLING

REPAIR MANUAL CORRECTION FOR THE ENGINE (5VZ-FE). 00400-RM956-U1. *TT 00400-RM956-U1. *TT 00400-RM885-U1. *TT

AX00403 — STRUCTURE:BODY:HOOD

ACCESSORY HOOD PROTECTOR. *TT

00103 — ENGINE AND ENGINE COOLING:ENGINE

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0440 (EVAPORATIVE EMISSION CONTROL SYSTEM MALFUNCTION). *TT

02402 — ENGINE AND ENGINE COOLING:ENGINE

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0770 STORED. *TT

00102 — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

TOYOTA RACING DEVELOPMENT (TRD) HIGH-PERFORMANCE BRAKE PADS. *TT

092302 — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC

SUBJECT REGARDING FRONT BRAKE REPAIR SERVICE TIPS. *TT

00402 — SERVICE BRAKES, HYDRAULIC

FRONT BRAKE VIBRATION. *MJ *SC

Showing 10 of 11 technical service bulletins.

NHTSA Investigations for the 2002 TOYOTA TUNDRA

NHTSA has opened 2 investigations into potential safety defects in the 2002 TOYOTA TUNDRA.

Investigation EA04024 — SUSPENSION:FRONT:CONTROL ARM Closed

Opened:

BALL JOINT SEPARATION

Investigation PE04040 — SUSPENSION:FRONT:CONTROL ARM:UPPER BALL JOINT Closed

Opened:

FRONT SUSPENSION BALL JOINT BREAKAGE

Other Model Years of the TOYOTA TUNDRA

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Other TOYOTA Models

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