2016 TOYOTA HIGHLANDER — Problems, Recalls & Safety Data

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5/5

★★★★★

Safety Rating

137

Owner Complaints

22 Crashes 1 Fire

3

Recalls

ACTIVE RECALL

23

Service Bulletins

0

Investigations

Overview of the 2016 TOYOTA HIGHLANDER

The 2016 TOYOTA HIGHLANDER has received a total of 137 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). It earned an overall safety rating of 5 out of 5 stars in NHTSA's New Car Assessment Program crash tests. There have been 5 recall campaigns affecting this vehicle, covering issues with VISIBILITY:WINDSHIELD, ELECTRICAL SYSTEM, ELECTRICAL SYSTEM:WIRING. 23 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Unknown Or Other (21 complaints), Service Brakes (19 complaints), and Electrical System (14 complaints).

Recalls for the 2016 TOYOTA HIGHLANDER

NHTSA has recorded 5 recalls for the 2016 TOYOTA HIGHLANDER, potentially affecting up to 34,769 vehicles.

Recall 18E107000 — VISIBILITY:WINDSHIELD

| 8,202 vehicles affected

Defect: Fujian Wanda Automobile Glass Industry (Wanda) is recalling certain aftermarket Replacement Windshields sold for use in 2014-2018 Toyota Highlander vehicles. The windshields have an attached wire harness that water may leak into, possibly causing damage to the vehicle's Engine Control Module (ECM).

Consequence: The ECM damage may result in the engine stalling, increasing the risk of a crash.

Remedy: Wanda will notify owners, and service centers will replace the windshields, and inspect the ECM for damage, having it replaced, as necessary, free of charge. The recall began January 29, 2019. Owners may contact Wanda customer service at 1-864-281-2760.

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Recall 18E107000 — ELECTRICAL SYSTEM

| 8,202 vehicles affected

Defect: Fujian Wanda Automobile Glass Industry (Wanda) is recalling certain aftermarket Replacement Windshields sold for use in 2014-2018 Toyota Highlander vehicles. The windshields have an attached wire harness that water may leak into, possibly causing damage to the vehicle's Engine Control Module (ECM).

Consequence: The ECM damage may result in the engine stalling, increasing the risk of a crash.

Remedy: Wanda will notify owners, and service centers will replace the windshields, and inspect the ECM for damage, having it replaced, as necessary, free of charge. The recall began January 29, 2019. Owners may contact Wanda customer service at 1-864-281-2760.

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Recall 16V775000 — ELECTRICAL SYSTEM:WIRING

| 7,056 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Highlander vehicles manufactured May 26, 2016, to September 16, 2016. The brake fluid level sensor may not be connected to the wire harness, preventing the sensor from detecting the brake fluid level. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard...

Consequence: If the brake fluid level is low and is not detected, the braking performance may be decreased, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will inspect and, as necessary, connect the wire harness to the sensor, free of charge. The recall began November 14, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this G03.

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Recall 16V775000 — SERVICE BRAKES, HYDRAULIC:FLUID

| 7,056 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Highlander vehicles manufactured May 26, 2016, to September 16, 2016. The brake fluid level sensor may not be connected to the wire harness, preventing the sensor from detecting the brake fluid level. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard...

Consequence: If the brake fluid level is low and is not detected, the braking performance may be decreased, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will inspect and, as necessary, connect the wire harness to the sensor, free of charge. The recall began November 14, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this G03.

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Recall 16V420000 — EQUIPMENT:OTHER:LABELS

| 4,253 vehicles affected

Defect: Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2016 Toyota Camry and Highlander, 2015-2016 Toyota Tundra, Scion FR-S, and tC vehicles. The Load Carrying Capacity Modification Label may not reflect the correct added weight of the installed accessories. As a result, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire...

Consequence: An incorrect label may lead an owner to overload the vehicle, increasing the risk of a crash.

Remedy: SET will notify owners, and provide a corrected label for placement over the inaccurate label, free of charge. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226.

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Owner Complaints for the 2016 TOYOTA HIGHLANDER

137 complaints have been filed with NHTSA for the 2016 TOYOTA HIGHLANDER. Below is a breakdown by vehicle component.

Most Recent Complaints

#11719673 | STEERING | | N/A miles
Steering column can become worn prematurely causing loose steering and possibly loose control
#11715980 | STEERING | | N/A miles
I was on Hwy 27 headed south bound at Bellecita Rd in Davenpoerrt, Fl. This is a busy four way intersection. I moved into the left hand turn lane. When the left turn green light came on I began my U-Turn to head north bound. The steering wheel would not respond to my input and the vehicle kept going straight into oncoming traffic. It took a great deal of bodily force to get the vehicle to respond. When it did respond there was loud popping noise. I had noticed in the past, that when Iwas turning or changing lanes on the hwy, the steering had a small glitch before it centered. I thought this was strange but figured this was normal for this vehicle. This incident left me badly shaken. I thought for the grace of God that I was not involved in a serious , possibly deadly accident. I've lost my confidence in the vehicle and the brand. I will be taking it to a Toyota dealer to get it diagnosed the first chance I get.
#11712269 | POWER TRAIN | | N/A miles Crash
I was driving on a 2-lane road early in the morning with light snowfall. There was about 1" of snow on the road, with the roads not yet plowed or treated as it was the beginning of the snowfall. About 15 minutes into my trip, I was on a relatively flat and straight stretch of the road and let up on the gas paddle to avoid going too fast -- was probably traveling ~35 mph. Although the road was straight and flat at that point, my car suddenly started fishtailing, slowly turned 180 degrees and sliding to the other side of the road, ending up on the opposite edge of the road. When it hit the edge of the road, it tipped over on its right side, as apparently the dirt at the edge of the road was not as slippery as the road, and the SUV having a high center of gravity. Since my car was an AWD hybrid vehicle, I believe that the triggering event was the vehicle shutting down the gas engine and switching to EV mode when I started coasting (that usually happens when I'm driving <40 mph and the vehicle is sufficiently warm). But I did not look at the dashboard to see if the EV mode switched on at that point. In addition, while I did not sense any skidding prior to this event, it's possible that there may have been a slick spot right at that point in the road. But it seemed to me that when the power to the front wheels was reduced from the gas engine shutting down (as I believe was the case), the transition to electric motors taking over the front drive created some perceived traction issues which triggered the electric motors in the back to try to compensate for the perceived traction issues in the front. But the rear drive ended up creating a significant differential where the right rear wheel was driving much harder than the left rear wheel, creating the car spin and slide, which the traction control did not correct. I did not apply the brakes nor gas once the car started skidding. The car was 10 years old and was a total loss as a result of tipping on its side.
#11712269 | WHEELS | | N/A miles Crash
I was driving on a 2-lane road early in the morning with light snowfall. There was about 1" of snow on the road, with the roads not yet plowed or treated as it was the beginning of the snowfall. About 15 minutes into my trip, I was on a relatively flat and straight stretch of the road and let up on the gas paddle to avoid going too fast -- was probably traveling ~35 mph. Although the road was straight and flat at that point, my car suddenly started fishtailing, slowly turned 180 degrees and sliding to the other side of the road, ending up on the opposite edge of the road. When it hit the edge of the road, it tipped over on its right side, as apparently the dirt at the edge of the road was not as slippery as the road, and the SUV having a high center of gravity. Since my car was an AWD hybrid vehicle, I believe that the triggering event was the vehicle shutting down the gas engine and switching to EV mode when I started coasting (that usually happens when I'm driving <40 mph and the vehicle is sufficiently warm). But I did not look at the dashboard to see if the EV mode switched on at that point. In addition, while I did not sense any skidding prior to this event, it's possible that there may have been a slick spot right at that point in the road. But it seemed to me that when the power to the front wheels was reduced from the gas engine shutting down (as I believe was the case), the transition to electric motors taking over the front drive created some perceived traction issues which triggered the electric motors in the back to try to compensate for the perceived traction issues in the front. But the rear drive ended up creating a significant differential where the right rear wheel was driving much harder than the left rear wheel, creating the car spin and slide, which the traction control did not correct. I did not apply the brakes nor gas once the car started skidding. The car was 10 years old and was a total loss as a result of tipping on its side.
#11700493 | TIRES | | N/A miles
**Nature of Safety Defect Within 13,000 miles of normal mixed highway and light off-road use on a Toyota Highland, one tire developed a sidewall bubble and all four tires exhibited extreme and uneven tread wear—far below the advertised 50,000-mile treadwear warranty. The remaining tread depth on all four tires is already under 2/32" in multiple locations, with severe cupping and feathering that makes the vehicle vibrate violently above 50 mph and causes unpredictable handling, especially in wet & snowconditions. These conditions render the tires objectively dangerous and unfit for continued highway or street use. Manufacturer Response Pirelli warranty claim #2194927 was summarily denied as “impact damage” with no physical inspection. Pirelli has refused any prorated adjustment, replacement, or refund, and has kept possession of the failed tire. On November 17, 2025, Pirelli Consumer Affairs closed the case stating: “Pirelli considers this claim to be closed and will not take any further action regarding the claim or the subject tires.” Request to NHTSA I am asking the National Highway Traffic Safety Administration to open a formal defect investigation into the Pirelli Scorpion All Terrain Plus line for: Premature and excessive tread wear (tires effectively worn out in under 13,000 miles vs. 50,000-mile rating) Widespread reports of sidewall bubbles and sudden structural failures Potential violation of Federal Motor Vehicle Safety Standards relating to tire strength, endurance, and treadwear labeling (49 CFR Part 571.139 and Part 575) These tires present a clear safety hazard—severe uneven wear and structural defects can lead to loss of vehicle control, hydroplaning, or catastrophic blowouts. Hundreds of owners have posted identical failures online in the past 18–24 months. Please investigate this tire model for possible safety recall or enforcement action. I am happy to provide the tires, in

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Safety Rating for the 2016 TOYOTA HIGHLANDER

The 2016 TOYOTA HIGHLANDER received an overall safety rating of 5 out of 5 stars from NHTSA's New Car Assessment Program (NCAP).

Test Category Rating
Overall Rating ★★★★★ (5/5)
Frontal Crash ★★★★ (4/5)
Side Crash ★★★★★ (5/5)
Rollover ★★★★ (4/5)

Safety ratings are based on controlled crash tests conducted by NHTSA. A 5-star rating indicates the highest level of occupant protection.

Technical Service Bulletins for the 2016 TOYOTA HIGHLANDER

Toyota Motor Corporation has issued 23 technical service bulletins (TSBs) for the 2016 TOYOTA HIGHLANDER. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TSB004522Rev1 — ELECTRICAL SYSTEM

TSB: Some 2016 ? 2018 model year Toyota vehicles equipped with Entune? Audio (version 01013E), Entune? Audio Plus (version 010156 or 01015C), or Entune? Premium Audio (versions 010171, 010170, or 01017D) may exhibit one or more of the following conditions: ?Head unit reboots at a specific location. ?Abnormal Destination Search...

T-TT-0375-15_Rev — EQUIPMENT

TT: For customer concerns of no or poor outgoing sound from the Bluetooth systems there are diagnostics in the repair manual which can be performed to diagnose the condition.

T-TT-0377-15_Rev — EQUIPMENT ADAPTIVE/MOBILITY

TT: Some customers may experience poor outgoing Bluetooth sound quality, this can occur for various reasons. Current multimedia systems are designed with the ability to adjust Bluetooth sound quality to compensate for Echo or excessive background noise.

SET-TSB-16-006Re — STRUCTURE

The hood release cable grommet may have been damaged during the installation of onboard vacuum or 2n1 LED fog & DRL lights on certain 2015-16 Highlander vehicles.

SET-TSB-16-006 — EXTERIOR LIGHTING:FOG LIGHTS

Southeast Toyota Accessory LED Fog/DRL lights and/or On Board Vacuum may cause water intrusion through hood release cable grommet. TSB provides revised routing and service kit part numbers.

SET-TSB-16-006Re — EQUIPMENT

Southeast Toyota (SET) offers onboard vacuum and LED fog & DRL 2n1 Light

SET-TSB-16-006Re — EXTERIOR LIGHTING:HEADLIGHTS:DAYTIME RUNNING LIGHTS:BULBS

Southeast Toyota (SET) offers onboard vacuum and LED fog & DRL 2n1 Light

SET-TSB-16-006Re — EQUIPMENT ADAPTIVE/MOBILITY

Southeast Toyota (SET) offers onboard vacuum and LED fog & DRL 2n1 Light

SET-TSB-16-006Re — EXTERIOR LIGHTING:FOG LIGHTS

Southeast Toyota (SET) offers onboard vacuum and LED fog & DRL 2n1 Light

SET-TSB-16-006 — STRUCTURE

Southeast Toyota Accessory LED Fog/DRL lights and/or On Board Vacuum may cause water intrusion through hood release cable grommet. TSB provides revised routing and service kit part numbers.

Showing 10 of 23 technical service bulletins.

NHTSA Investigations for the 2016 TOYOTA HIGHLANDER

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the TOYOTA HIGHLANDER

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