2004 FORD F-350 — Problems, Recalls & Safety Data

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N/A

Safety Rating

216

Owner Complaints

17 Crashes 7 Fires 2 Deaths

3

Recalls

ACTIVE RECALL

9

Service Bulletins

0

Investigations

Overview of the 2004 FORD F-350

The 2004 FORD F-350 has received a total of 216 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:BRAKE LIGHTS, EXTERIOR LIGHTING:TAIL LIGHTS, EQUIPMENT:ELECTRICAL. 9 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Engine And Engine Cooling (24 complaints), Engine And Engine Coolingenginediesel (19 complaints), and Engine (16 complaints).

Recalls for the 2004 FORD F-350

NHTSA has recorded 4 recalls for the 2004 FORD F-350, potentially affecting up to 60,020 vehicles.

Recall 11V352000 — EXTERIOR LIGHTING:BRAKE LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 11V352000 — EXTERIOR LIGHTING:TAIL LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 07E066000 — EQUIPMENT:ELECTRICAL

| 175 vehicles affected

Defect: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

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Recall 04V229000 — TIRES

| 6,415 vehicles affected

Defect: CERTAIN LARIAT AND KING RANCH MODEL PICKUP TRUCKS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS." SOME TRUCKS WERE INADVERTENTLY EQUIPPED WITH AN INCORRECT LOAD RANGE TIRE. THIS WOULD RESULT IN INCORRECT TIRE LOAD RATINGS FOR THE STATED VEHICLE AXLE GROSS AXLE WEIGHT...

Consequence: IF A TIRE WAS OPERATED IN AN OVER-LOADED OR OVER-INFLATED CONDITION, THE TIRE MAY RUPTURE RESULTING IN A RAPID AIR LOSS, WHICH CAN CAUSE A CRASH WITHOUT WARNING.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE ANY INCORRECT LOAD RANGE TIRES. ADDITIONALLY, IF ANY TIRE REQUIRED REPLACEMENT, IT IS RECOMMENDED THAT THE WHEEL LUG NUT TORQUE BE CHECKED WITHIN 500 MILES AFTER ANY TIRE REPLACEMENT. OWNER NOTIFICATION BEGAN ON...

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Owner Complaints for the 2004 FORD F-350

216 complaints have been filed with NHTSA for the 2004 FORD F-350. Below is a breakdown by vehicle component.

Engine And Engine Cooling
Complaints: 24 1 Crash 2 Injuries
Engine And Engine Coolingenginediesel
Complaints: 19 1 Fire
Engine
Complaints: 16 1 Fire
Engine And Engine Coolingengine
Complaints: 14 2 Fires
Electrical System
Complaints: 13 1 Fire
Fuel System Diesel
Complaints: 9
Power Trainautomatic Transmission
Complaints: 9 2 Injuries
Vehicle Speed Control
Complaints: 9 2 Crashes
Steering
Complaints: 8 3 Crashes 4 Injuries
Tires
Complaints: 7 1 Crash
Engine And Engine Coolingexhaust System
Complaints: 6 3 Injuries
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
Complaints: 5 1 Fire
Fuelpropulsion System
Complaints: 4 1 Crash 1 Injury
Electrical Systemwiring
Complaints: 3 1 Crash 4 Injuries
Fuel System Gasoline
Complaints: 3
Fuel System Gasolinefuel Injection Systeminjectors
Complaints: 3 1 Injury
Power Train
Complaints: 3 1 Crash 1 Fire 1 Death
Service Brakes
Complaints: 3 1 Crash 1 Injury
Tirestreadbelt
Complaints: 3
Engine And Engine Coolingengineother Fuel Typesturbosupercharger
Complaints: 2
Equipment
Complaints: 2
Fuel System Dieselstoragetank Assembly
Complaints: 2
Fuel System Gasolinefuel Injection System
Complaints: 2
Power Trainautomatic Transmissiontorque Converter
Complaints: 2
Service Brakes Hydraulic
Complaints: 2
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 2
Structure
Complaints: 2
Structurebody
Complaints: 2 1 Crash
Vehicle Speed Controlaccelerator Pedal
Complaints: 2
Vehicle Speed Controlcruise Control
Complaints: 2
Air Bags
Complaints: 1 1 Crash 1 Injury 1 Death
Air Bagsfrontal
Complaints: 1 1 Crash 1 Injury
Electrical Systemstarter Assembly
Complaints: 1
Electrical Systemstarter Assemblysolenoid
Complaints: 1
Electrical Systemwiringfront Underhood
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Engine And Engine Coolingenginegasolineturbosupercharger
Complaints: 1
Exterior Lighting
Complaints: 1
Exterior Lightingheadlights
Complaints: 1 2 Injuries
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 1
Fuel System Other
Complaints: 1
Fuel System Otherdeliveryfuel Pump
Complaints: 1 1 Crash
Power Trainautomatic Transmissiongear Position Indication Prndl
Complaints: 1
Power Trainaxle Assemblyaxle Shaftseal
Complaints: 1
Power Trainclutch Assemblypedalhand Levermotorcycle
Complaints: 1
Power Traindriveline
Complaints: 1
Seat Beltsfront
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 1
Steeringcolumn Lockinganti Theft Device
Complaints: 1 1 Crash
Structurebodydoor
Complaints: 1 2 Injuries
Structureframe And Membersunderbody Shields
Complaints: 1
Suspension
Complaints: 1
Suspensionfrontspringsair Suspension System
Complaints: 1
Suspensionfrontstabilizer Bar
Complaints: 1
Suspensionrear
Complaints: 1
Tiressidewall
Complaints: 1
Tiresvalve
Complaints: 1
Unknown Or Other
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Wheels
Complaints: 1 1 Crash

Most Recent Complaints

#11655439 | ELECTRICAL SYSTEM | | 190,019 miles
The contact owns a 2004 Ford F-350. The contact stated that while driving approximately 76 MPH with his wife in the front passenger seat, the vehicle shuddered uncontrollably and stalled. The contact and his wife were concerned for their safety. There was no warning light illuminated. The contact was able to regain control of the vehicle and pulled over to the side of the road. The vehicle failed to restart and was towed to the residence. The contact stated that as an independent mechanic, he used a code reader to retrieve diagnostic trouble codes for the fuel control module wiring harness failure. The contact related to the failure to NHTSA Campaign Number: 05V270000 (Electrical System). The contact stated that the fuel control module wiring harness failure had caused warning lights to fail to illuminate as needed. The dealer was notified of the failure and informed the contact that the vehicle had previously been repaired under the recall. The manufacturer was notified of the failure and informed the contact that an elbow vacuum tubing connector was previously replaced under the recall; however, the contact advised the manufacturer that the recall involved replacing the entire fuel control module wiring harness. The manufacturer informed the contact that the recall was already marked completed and no further repairs could be covered. The contact stated that the dealer and the manufacturer had failed to honor the recall repair. The vehicle was not repaired. The failure mileage was 190,019.
#11462676 | ENGINE | | N/A miles
While driving at 40-50 MPH the vehicle will lose power and then then stalls while moving leading to loss of power. The loss power of affects the power steering posing a direct threat for an auto collision due to the difficult in steering the moving vehicle into an emergency lane. Avoided several accidents with this truck. Once it is stalled it can take numerous times to restart the vehicle. This issue seems to occur more on slopes going up hill. This does not seem to occur as often going downhill or on areas with no incline. Currently vehicle has 126,931.8 miles on it. Regularly serviced and otherwise running fine.
#11462676 | UNKNOWN OR OTHER | | N/A miles
While driving at 40-50 MPH the vehicle will lose power and then then stalls while moving leading to loss of power. The loss power of affects the power steering posing a direct threat for an auto collision due to the difficult in steering the moving vehicle into an emergency lane. Avoided several accidents with this truck. Once it is stalled it can take numerous times to restart the vehicle. This issue seems to occur more on slopes going up hill. This does not seem to occur as often going downhill or on areas with no incline. Currently vehicle has 126,931.8 miles on it. Regularly serviced and otherwise running fine.
#11434207 | TIRES | | N/A miles
The contact owns a 2004 Ford F-350 equipped with Cooper Tires, Tire Line: Discover AT3, Tire size: 265/75/R16, DOT Number: UPWM1M11718M16L. The contact stated that while driving 65 MPH, the rear driver’s side tire had a sidewall blowout. The contact stated that all four tires had sidewall blowouts months apart. The tire blowouts had damaged the rims. The contact replaced the front driver’s, passenger’s, and rear driver’s side tire with the spare after each blowout. The dealer was made aware of the failure and replaced the rear passenger’s side tire. The manufacturer was made aware of the failure and the rear driver’s side rim, rear driver’s and front passenger’s side tire were sent to the manufacturer. The failure mileage was not available.
#11365419 | ENGINE | | 170,000 miles
MY TRUCK HAS MAJOR ENGINE DAMAGE BOUGHT IT AND THREE DAYS LATER THE EGR WENT OUT THEN NEXT THING YOU KNOW I GOT A BLOWN MOTOR

View all Engine And Engine Cooling complaints →

Safety Rating for the 2004 FORD F-350

NHTSA has not yet tested the 2004 FORD F-350 in its New Car Assessment Program.

Technical Service Bulletins for the 2004 FORD F-350

Ford Motor Company has issued 9 technical service bulletins (TSBs) for the 2004 FORD F-350. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

08172005 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

CUSTOMER SATISFACTION PROGRAM 05B29: SUPPLEMENT#3. CHARGE AIR COOLER DUCT REPLACEMENT. *SC

18362 — ENGINE AND ENGINE COOLING:ENGINE

LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT

18020 — STEERING

STEERING SYSTEM NOISE. MOAN/GRUNT NOISE FROM THE POWER STEERING WHEN TURNING THE STEERING WHEEL. *TT 2005 MODEL ADDED. *TT

18226 — ELECTRICAL SYSTEM

MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P2614/P2617, MULTIPLE DRIVEABILITY ISSUES AND/OR GLOW PLUG OR WATER-IN-FUEL LAMP FLICKER. OASIS. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES AND EXCURSION. *TT

031603 — POWER TRAIN:AXLE ASSEMBLY

REAR AXLE POPPING/CHATTER NOISE - DANA 80 MODEL DUAL REAR WHEEL (DRW). *AR

04138 — ENGINE AND ENGINE COOLING:ENGINE

LOW RPM, BUCK/JERK, MISS, STUMBLE AFTER DECELERATION DOWN LONG GRADE WITH THE CRUISE CONTROL ENGAGED. *TT

0494 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM ON 6.0L BUILT PRIOR TO 9/29/2003. *TT

04184 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM - 6.0L BUILT AFTER 9/29/2003. *TT

17320 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

BROKEN EXHAUST MANIFOLD STUDS. *TT

NHTSA Investigations for the 2004 FORD F-350

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the FORD F-350

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Other FORD Models

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