2004 FORD EXCURSION — Problems, Recalls & Safety Data

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N/A

Safety Rating

125

Owner Complaints

6 Crashes 3 Fires

2

Recalls

ACTIVE RECALL

7

Service Bulletins

0

Investigations

Overview of the 2004 FORD EXCURSION

The 2004 FORD EXCURSION has received a total of 125 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 3 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:BRAKE LIGHTS, EXTERIOR LIGHTING:TAIL LIGHTS, ELECTRICAL SYSTEM:WIRING. 7 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Electrical System (10 complaints), Electrical Systemwiring (8 complaints), and Engine (7 complaints).

Recalls for the 2004 FORD EXCURSION

NHTSA has recorded 3 recalls for the 2004 FORD EXCURSION, potentially affecting up to 233,534 vehicles.

Recall 11V352000 — EXTERIOR LIGHTING:BRAKE LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 11V352000 — EXTERIOR LIGHTING:TAIL LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 05V270000 — ELECTRICAL SYSTEM:WIRING

| 180,104 vehicles affected

Defect: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

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Owner Complaints for the 2004 FORD EXCURSION

125 complaints have been filed with NHTSA for the 2004 FORD EXCURSION. Below is a breakdown by vehicle component.

Electrical System
Complaints: 10
Electrical Systemwiring
Complaints: 8
Engine
Complaints: 7
Engine And Engine Coolingenginediesel
Complaints: 7
Vehicle Speed Control
Complaints: 7 1 Crash
Engine And Engine Coolingengine
Complaints: 6
Engine And Engine Cooling
Complaints: 5
Fuel System Diesel
Complaints: 4
Air Bags
Complaints: 3 1 Crash
Fuel System Gasoline
Complaints: 3
Fuelpropulsion System
Complaints: 3
Power Train
Complaints: 3 1 Crash
Power Trainautomatic Transmission
Complaints: 3 1 Crash 2 Injuries
Steering
Complaints: 3
Tires
Complaints: 3
Visibilityglass Siderear
Complaints: 3 1 Injury
Electrical Systemalternatorgeneratorregulator
Complaints: 2
Engine And Engine Coolingexhaust System
Complaints: 2
Exterior Lighting
Complaints: 2
Fuel System Gasolinefuel Injection System
Complaints: 2
Latcheslockslinkages
Complaints: 2
Seat Belts
Complaints: 2
Seatsmidrear Assembly
Complaints: 2
Service Brakes
Complaints: 2
Suspensionfront
Complaints: 2
Tirestreadbelt
Complaints: 2
Unknown Or Other
Complaints: 2 1 Fire
Vehicle Speed Controlcruise Control
Complaints: 2
Electrical System12v24v48v Battery
Complaints: 1 1 Fire
Electrical Systemwiringfront Underhood
Complaints: 1 1 Fire
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electronic Stability Controlautomatic Asc
Complaints: 1
Engine And Engine Coolingcooling System
Complaints: 1
Engine And Engine Coolingengineother Fuel Typesturbosupercharger
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Exterior Lightingheadlightsswitch
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seats
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1 1 Crash 2 Injuries
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrumshoeslinings
Complaints: 1
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 1 1 Crash 2 Injuries
Structurebodydoor
Complaints: 1
Structurebodyhatchbackliftgate
Complaints: 1
Structureframe And Members
Complaints: 1
Suspensionfrontspringsleaf Spring Assembly
Complaints: 1
Tiressidewall
Complaints: 1
Visibility
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1

Most Recent Complaints

#11428779 | UNKNOWN OR OTHER | | N/A miles
Was driving home from work at a light on a uphill street and all of a sudden lost all power engine shut down was extremely hard to slam vehicle into park was in very high traffic road at a very busy time of day!! Had to get towed vehicle would just crank n no start
#11405521 | ELECTRICAL SYSTEM | | 59,000 miles
TOTAL LOSS OF ENGINE POWER MASSIVE AMOUNT BLACK SOOT EXITING EXHAUST WHILE DRIVING RECALL # 05V270000 WAS NOT PERFORMED ON VEHICLE ( I AM THE ORIGINAL OWNER) NEVER RECEIVED NOTICE IN MAIL AND DEALER SOMEHOW MISSED THIS "WORK" AND FORD SHOULD HAVE FOLLOWED THROUGH ON THIS SITUATION. OTHER REPAIRS DONE TO THIS VEHICLE TO "FIX" THIS PROBLEM WAS TO DRAIN THE FUEL TANK (ALGAE IN FUEL WAS THE EXCUSE-NO ALGAE) FUEL PUMP AND FILTER RAIL (NOT PROBLEM) TWO TURBOCHARGERS WERE REPLACED DUE TO EXCESSIVE SOOTING (ONE WARRANTY ONE AT MY EXPENSE) EGR VALVES AND A CAM SENSOR (FORD KNOWS THE PROBLEMS EXIST BECAUSE FORD DISCOUNTINUED THE 6.0 LITRE MOTOR) THIS PROBLEM HAS OCCURED MULTIPLE TIMES OVER MY OWNERSHIP.
#11405521 | ENGINE | | 59,000 miles
TOTAL LOSS OF ENGINE POWER MASSIVE AMOUNT BLACK SOOT EXITING EXHAUST WHILE DRIVING RECALL # 05V270000 WAS NOT PERFORMED ON VEHICLE ( I AM THE ORIGINAL OWNER) NEVER RECEIVED NOTICE IN MAIL AND DEALER SOMEHOW MISSED THIS "WORK" AND FORD SHOULD HAVE FOLLOWED THROUGH ON THIS SITUATION. OTHER REPAIRS DONE TO THIS VEHICLE TO "FIX" THIS PROBLEM WAS TO DRAIN THE FUEL TANK (ALGAE IN FUEL WAS THE EXCUSE-NO ALGAE) FUEL PUMP AND FILTER RAIL (NOT PROBLEM) TWO TURBOCHARGERS WERE REPLACED DUE TO EXCESSIVE SOOTING (ONE WARRANTY ONE AT MY EXPENSE) EGR VALVES AND A CAM SENSOR (FORD KNOWS THE PROBLEMS EXIST BECAUSE FORD DISCOUNTINUED THE 6.0 LITRE MOTOR) THIS PROBLEM HAS OCCURED MULTIPLE TIMES OVER MY OWNERSHIP.
#11405521 | FUEL/PROPULSION SYSTEM | | 59,000 miles
TOTAL LOSS OF ENGINE POWER MASSIVE AMOUNT BLACK SOOT EXITING EXHAUST WHILE DRIVING RECALL # 05V270000 WAS NOT PERFORMED ON VEHICLE ( I AM THE ORIGINAL OWNER) NEVER RECEIVED NOTICE IN MAIL AND DEALER SOMEHOW MISSED THIS "WORK" AND FORD SHOULD HAVE FOLLOWED THROUGH ON THIS SITUATION. OTHER REPAIRS DONE TO THIS VEHICLE TO "FIX" THIS PROBLEM WAS TO DRAIN THE FUEL TANK (ALGAE IN FUEL WAS THE EXCUSE-NO ALGAE) FUEL PUMP AND FILTER RAIL (NOT PROBLEM) TWO TURBOCHARGERS WERE REPLACED DUE TO EXCESSIVE SOOTING (ONE WARRANTY ONE AT MY EXPENSE) EGR VALVES AND A CAM SENSOR (FORD KNOWS THE PROBLEMS EXIST BECAUSE FORD DISCOUNTINUED THE 6.0 LITRE MOTOR) THIS PROBLEM HAS OCCURED MULTIPLE TIMES OVER MY OWNERSHIP.
#11286522 | POWER TRAIN | | 200,000 miles Crash
CAR WAS SITTING, ENGINE RUNNING, IN PARK FOR 10 MINUTES AND THEN SUDDENLY WITH NO ONE INSIDE, MOVED FORWARD AND CRASHED INTO THE WINDOW OF A BUSINESS. THERE WAS A WITNESS THERE.

View all Electrical System complaints →

Safety Rating for the 2004 FORD EXCURSION

NHTSA has not yet tested the 2004 FORD EXCURSION in its New Car Assessment Program.

Technical Service Bulletins for the 2004 FORD EXCURSION

Ford Motor Company has issued 7 technical service bulletins (TSBs) for the 2004 FORD EXCURSION. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

18734 — ENGINE AND ENGINE COOLING

DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH. *TT

18427 — ENGINE AND ENGINE COOLING

VEHICLE WITH A 6.0L ENGINE MAY EXHIBIT ANY ONE OR MORE OF THE FOLLOWING BUCK JERK LACKS POWER BLACK SMOKE ROLLING IDLE SURGE MIL ON AND DIAGNOTICS TROUBLE CODES P02263 OR P0299. ALSO INCLUDES 2004-05 E-SERIES 6.0L MODELS. *EH

04238 — STEERING

STEERING GEAR NOISE - 6.0L DIESEL ENGINE. *TT

041713 — ENGINE AND ENGINE COOLING

HARD START OR NO START. *EH

17508 — ELECTRICAL SYSTEM

FALSE DIAGNOSTIC TROUBLE CODES (DTC'S SET DURING USE OF ACTIVE COMMANDS WITH WDS. *TT

032012 — ENGINE AND ENGINE COOLING:ENGINE

ROUGH/ROLLING IDLE WHEN THE ENGINE IS WARM AND/OR WHITE SMOKE AFTER HOT RESTART; LACKS POWER AFTER INITIAL START-UP; COLD IDLE KICKER PERFORMANCE AT WARM AMBIENT TEMPS; U0306 CODES AFTER REPROGRAMMING; P2263 CODE SET DURING EXTENDED IDLE; FALSE P0196 CODES ON 6.0L DIT ENGINE VEHICLES BUILT BEFORE 9/29/03. CALIBRATION UPDATE. RUNNING...

06222 — FUEL SYSTEM, GASOLINE

WATER IN THE FUEL. LAMP IS ONE AND FLICKERING. *KB

NHTSA Investigations for the 2004 FORD EXCURSION

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the FORD EXCURSION

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Other FORD Models

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