2002 FORD EXCURSION — Problems, Recalls & Safety Data

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N/A

Safety Rating

150

Owner Complaints

18 Crashes 9 Fires

5

Recalls

ACTIVE RECALL

16

Service Bulletins

0

Investigations

Overview of the 2002 FORD EXCURSION

The 2002 FORD EXCURSION has received a total of 150 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:BRAKE LIGHTS, EXTERIOR LIGHTING:TAIL LIGHTS, VEHICLE SPEED CONTROL. 16 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Tires (16 complaints), Engine And Engine Cooling (15 complaints), and Vehicle Speed Control (14 complaints).

Recalls for the 2002 FORD EXCURSION

NHTSA has recorded 6 recalls for the 2002 FORD EXCURSION, potentially affecting up to 7,059,430 vehicles.

Recall 11V352000 — EXTERIOR LIGHTING:BRAKE LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 11V352000 — EXTERIOR LIGHTING:TAIL LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 09V399000 — VEHICLE SPEED CONTROL

| 4,500,000 vehicles affected

Defect: FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL...

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Recall 07E106000 — WHEELS:HUB

| 130,000 vehicles affected

Defect: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

Consequence: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

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Recall 07V553000 — ENGINE AND ENGINE COOLING:ENGINE:DIESEL

| 1,176,000 vehicles affected

Defect: ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.

Consequence: IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.

Remedy: DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.

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Recall 06V286000 — VEHICLE SPEED CONTROL

| 1,200,000 vehicles affected

Defect: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

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Owner Complaints for the 2002 FORD EXCURSION

150 complaints have been filed with NHTSA for the 2002 FORD EXCURSION. Below is a breakdown by vehicle component.

Tires
Complaints: 16 1 Crash
Engine And Engine Cooling
Complaints: 15 1 Fire
Vehicle Speed Control
Complaints: 14 5 Crashes 3 Fires 6 Injuries
Engine And Engine Coolingengine
Complaints: 8 1 Fire
Electrical System
Complaints: 7 2 Fires
Tirestreadbelt
Complaints: 7
Engine
Complaints: 6
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 6
Suspension
Complaints: 5
Engine And Engine Coolingenginediesel
Complaints: 4
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 4
Tiressidewall
Complaints: 4
Engine And Engine Coolingenginegasoline
Complaints: 3
Power Train
Complaints: 3
Service Brakes Hydraulic
Complaints: 3 1 Crash
Structure
Complaints: 3 1 Crash
Wheels
Complaints: 3 2 Crashes
Air Bagsfrontal
Complaints: 2 2 Crashes 3 Injuries
Fuel System Gasoline
Complaints: 2 1 Crash
Fuel System Gasolinestoragetank Assembly
Complaints: 2
Steering
Complaints: 2 1 Crash
Visibilityglass Siderear
Complaints: 2 1 Injury
Electrical Systemhorn
Complaints: 1
Electrical Systemwiring
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Fuel System Diesel
Complaints: 1
Interior Lighting
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1 1 Crash
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seat Belts
Complaints: 1
Seat Beltsfrontbuckle Assembly
Complaints: 1
Seat Beltsrearother
Complaints: 1
Service Brakes
Complaints: 1 1 Fire
Service Brakes Airantilock
Complaints: 1 1 Crash 1 Injury
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Service Brakes Hydraulicpower Assist
Complaints: 1 1 Crash
Steering Steering Wheelhandle Bar
Complaints: 1
Steeringcolumn
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1
Structurebody
Complaints: 1
Structurebodydoor
Complaints: 1
Structurebodyhatchbackliftgate
Complaints: 1
Tirespressure Monitoring And Regulating Systems
Complaints: 1
Trailer Hitches
Complaints: 1 1 Crash
Unknown Or Other
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1 1 Fire
Visibilitywindshield
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1

Most Recent Complaints

#11546512 | POWER TRAIN | | N/A miles
As I was driving the transfer case and drive shaft dropped out of truck. Broken bolts and no warning.
#11546512 | SUSPENSION | | N/A miles
As I was driving the transfer case and drive shaft dropped out of truck. Broken bolts and no warning.
#11405439 | STRUCTURE:BODY | | 201,352 miles
LARGE PATCHES OF PAINT TOPCOAT PEELING FROM VEHICLE ROOF, ABSOLUTELY NO EVIDENCE OF PRIMER HAVING BONDED/ ADHERING TO SEPARATED TOPCOAT, PEELED PAINT IS IDENTICAL ON BOTH SIDES, OBVIOUSLY PRIMER INTENDED TO INTEGRATE TOPCOAT WITH SUBSTRATE WAS FAULTY AND NOT ACCEPTABLE.
#11253362 | ENGINE | | 210,000 miles
TL* THE CONTACT OWNS A 2002 FORD EXCURSION. THE CONTACT STATED THAT EACH TIME SHE DROVE THE VEHICLE, IT STALLED WITHOUT WARNING. AFTER THE FAILURES, ALL THE WARNING INDICATORS ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT COASTED THE VEHICLE OVER TO THE SIDE OF THE ROAD AND WAITED A MINUTE OR MORE TO RESTART THE VEHICLE. SOMETIMES, IT TOOK UP TO FOUR ATTEMPTS BEFORE THE VEHICLE WOULD RESTART. WHEN THE VEHICLE WAS RESTARTED, IT HESITATED TO MOVE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED, BUT THE TECHNICIAN COULD NOT FIND A FAILURE CODE. THE VEHICLE WAS NOT TAKEN TO A DEALER AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES AND INFORMED THE CONTACT THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07V553000 (ENGINE AND ENGINE COOLING). NO FURTHER ASSISTANCE WAS OFFERED. THE APPROXIMATE FAILURE MILEAGE WAS 210,000.
#11218329 | TIRES:TREAD/BELT | | 170,000 miles
TL* THE CONTACT OWNS A 2002 FORD EXCURSION EQUIPPED WITH TOYO OPEN COUNTRY R/T TIRES (NA), SIZE: LT285/75/R16. WHILE DRIVING 65 MPH, THE REAR PASSENGER TIRE EXPERIENCED TREAD SEPARATION. PRIOR TO THE FAILURE, THE REAR DRIVER'S TIRE WAS REPLACED BY ALLEN TIRE (LOCATED AT 1725 SUPERIOR AVE, COSTA MESA, CA 92627, (949) 646-5236) DUE TO A BULGE IN THE TIRE. THE CONTACT STATED THAT THERE WAS DAMAGE TO THE VEHICLE. THE SET OF TIRES WERE A REPLACEMENT SET. THE TIRE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 14T014000 (TIRES). THE MANUFACTURER WAS CONTACTED. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 170,000 AND THE TIRE FAILURE MILEAGE WAS 75,000.

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Safety Rating for the 2002 FORD EXCURSION

NHTSA has not yet tested the 2002 FORD EXCURSION in its New Car Assessment Program.

Technical Service Bulletins for the 2002 FORD EXCURSION

Ford Motor Company has issued 16 technical service bulletins (TSBs) for the 2002 FORD EXCURSION. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

03B03 — VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

ADJUSTABLE ACCELERATOR PEDAL SENSOR REPLACEMENT FOR VEHICLES EXHIBITING A PROBLEM WITH THE ADJUSTABLE ACCELERATOR PEDAL AND A MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0221 OR P0122. *TT SUPPLEMENT #1. *TT

032150 — ENGINE AND ENGINE COOLING:ENGINE

HIGH PRESSURE OIL PUMP LEAK ON VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE. *TT

032145 — ENGINE AND ENGINE COOLING:ENGINE

EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT

03144 — ENGINE AND ENGINE COOLING:ENGINE

ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. *TT

02E20 — POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

SUBJECT REGARDING DEMONSTRATION/ DELIVERY HOLD: POWERTRAIN CONTROL MODULE REPROGRAMMING. *JG

15883 — EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

SOME VEHICLES EQUIPPED WITH THE DVD FAMILY ENTERTAINMENT SYSTEM MAY EXHIBIT AN INOPERATIVE DVD SYSTEM. *TT

15764 — ELECTRICAL SYSTEM:12V/24V/48V BATTERY

CONCERNS WITH EXCESSIVE BATTERY DRAW. *TT

15594 — ENGINE AND ENGINE COOLING

SUPER DUTY ERRATIC COOLANT TEMPERATURE GAUGE READINGS - CONCERNS. *TT

15661 — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER

CONCERNS WITH RATTLE NOISES COMING FROM FRONT BRAKE CALIPERS. *TT

15374 — ELECTRICAL SYSTEM

SOME VEHICLES MAY EXHIBIT VARIOUS ELECTRICAL CONDITIONS SUCH AS DOOR AJAR LIGHT ILLUMINATED WHILE ENGINE IS RUNNING AND DOORS ARE CLOSED, 4X4 INDICATOR INOPERATIVE, RADIO STAYING ON WITH ENGINE OFF, AND THE SPEEDOMETER SCALING SYMBOL ILLUMINATED IN THE UPPER LEFT OF THE INSTRUMENT CLUSTER. *TT

Showing 10 of 16 technical service bulletins.

NHTSA Investigations for the 2002 FORD EXCURSION

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the FORD EXCURSION

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Other FORD Models

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