2012 DODGE RAM 5500 — Problems, Recalls & Safety Data

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N/A

Safety Rating

51

Owner Complaints

6 Fires

9

Recalls

ACTIVE RECALL

12

Service Bulletins

0

Investigations

Overview of the 2012 DODGE RAM 5500

The 2012 DODGE RAM 5500 has received a total of 51 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 12 recall campaigns affecting this vehicle, covering issues with WHEELS:LUGS/NUTS/BOLTS/STUDS. 12 technical service bulletins have been issued by Chrysler (FCA US, LLC) for this model year. The most commonly reported problems involve the Steering (18 complaints), Power Train (8 complaints), and Electrical System (7 complaints).

Recalls for the 2012 DODGE RAM 5500

NHTSA has recorded 12 recalls for the 2012 DODGE RAM 5500, potentially affecting up to 4,695,383 vehicles.

Recall 21V398000 — WHEELS:LUGS/NUTS/BOLTS/STUDS

| 447,985 vehicles affected

Defect: Chrysler (FCA US, LLC) is recalling certain 2012-2021 RAM 3500, 3500 Cab Chassis, 4500 Cab Chassis, and 5500 Cab Chassis vehicles. Incorrect information in the Service and Owner's Manuals may cause the flanged lug nuts to be over-tightened, which could result in a broken wheel stud and possible wheel separation.

Consequence: Wheel separation can cause a vehicle crash.

Remedy: Dealers will update the torque specification in the owner's manual and other published service documents. Dealers will also inspect the vehicle's wheel studs, replacing them if necessary, free of charge. Owner notification letters were mailed on November 30, 2021. Campaign...

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Recall 21V398000 — WHEELS:LUGS/NUTS/BOLTS/STUDS

| 447,985 vehicles affected

Defect: Chrysler (FCA US, LLC) is recalling certain 2012-2021 RAM 3500, 3500 Cab Chassis, 4500 Cab Chassis, and 5500 Cab Chassis vehicles. Incorrect information in the Service and Owner's Manuals may cause the flanged lug nuts to be over-tightened, which could result in a broken wheel stud and possible wheel separation.

Consequence: Wheel separation can cause a vehicle crash.

Remedy: Dealers will update the torque specification in the owner's manual and other published service documents. Dealers will also inspect the vehicle's wheel studs, replacing them if necessary, free of charge. Owner notification letters were mailed on November 30, 2021. Campaign...

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Recall 21V398000 — WHEELS:LUGS/NUTS/BOLTS/STUDS

| 447,985 vehicles affected

Defect: Chrysler (FCA US, LLC) is recalling certain 2012-2021 RAM 3500, 3500 Cab Chassis, 4500 Cab Chassis, and 5500 Cab Chassis vehicles. Incorrect information in the Service and Owner's Manuals may cause the flanged lug nuts to be over-tightened, which could result in a broken wheel stud and possible wheel separation.

Consequence: Wheel separation can cause a vehicle crash.

Remedy: Dealers will update the torque specification in the owner's manual and other published service documents. Dealers will also inspect the vehicle's wheel studs, replacing them if necessary, free of charge. Owner notification letters were mailed on November 30, 2021. Campaign...

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Recall 17V821000 — POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

| 1,482,874 vehicles affected

Defect: Chrysler (FCA US LLC) is recalling certain 2016-2017 Ram 3500 Cab Chassis with a Gross Vehicle Weight Rating (GVWR) of less than 10,000 lbs, 2011-2017 Ram 3500, 4500 and 5500 Cab Chassis vehicles, 2009-2017 Ram 1500 and 2010-2017 Ram 2500 and 3500 pickup trucks, all equipped with a column shifter. Pushing the brake pedal for prolonged periods when the vehicle...

Consequence: Being able to shift the transmission without pushing the brake pedal and/or without a key in the ignition can increase the risk of an unintended vehicle rollaway that may result in personal injury or a crash.

Remedy: Chrysler will notify owners, and dealers will update the vehicle software, inspect the BTSI, and, as necessary, replace it, free of charge. The recall began February 26, 2018. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this...

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Recall 17V824000 — EQUIPMENT

| 61,791 vehicles affected

Defect: Chrysler (FCA US LLC) is recalling various Dodge, Chrysler, and RAM vehicles equipped with Kidde Plastic-Handle or Push Button 'Pindicator' Fire Extinguishers. A list of the affected trailer models is available at: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17V824-0103.pdf. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. Additionally, in certain models, the nozzle may...

Consequence: If the fire extinguisher does not function properly, it can increase the risk of injury in the event of a fire.

Remedy: Chrysler will notify owners instructing them to contact Kidde for a replacement fire extinguisher, free of charge. The recall began February 14, 2018. Owners may contact Chrysler customer service at 1-800-853-1403 or Kidde customer service service toll-free at 1-855-262-3540, or...

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Recall 16V739000 — ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

| 74,811 vehicles affected

Defect: Chrysler (FCA US LLC) is recalling certain model year 2011-2014 Dodge Charger Police vehicles, 2007-2013 RAM 3500 Cab Chassis, 2008-2013 RAM 4500 and 5500 Cab Chassis, and 2013 RAM 2500 and 3500 vehicles. The affected vehicles have a 220 amp alternator that may suddenly fail.

Consequence: If the alternator fails, the vehicle may stall without warning, increasing the risk of a crash. There is also the possibility that the alternator may short circuit, increasing the risk of a fire.

Remedy: Chrysler will notify owners, and dealers will replace the alternator with a revised alternator, free of charge. The recall began on December 23, 2016. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is S68.

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Recall 15V459000 — AIR BAGS:FRONTAL

| 1,059,444 vehicles affected

Defect: Chrysler (FCA US LLC) is recalling certain model year 2012-2014 Ram 1500, 2500, 3500, 4500, and 5500 trucks manufactured January 18, 2011, to October 7, 2014, and equipped with the Electronic Vehicle Information Center option. The affected vehicles have a steering wheel wiring harness that may rub against the driver air bag module retainer spring.

Consequence: This abrasion may result in an electrical short that could cause driver's frontal air bag to unexpectedly deploy. Inadvertent deployment of the air bag may increase the risk of injury and the possibility of a vehicle crash.

Remedy: Chrysler will notify owners, and dealers will inspect, repair as necessary, and secure the steering wheel wiring harness. Additionally, protective caps will be added to the air bag retainer spring ends. These repairs will be done free of charge. The...

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Recall 13V527000 — STEERING:LINKAGES:TIE ROD ASSEMBLY

| 36,151 vehicles affected

Defect: Chrysler Group LLC (Chrysler) is recalling certain model year 2008-2012 RAM 4500 and 5500 trucks manufactured February 20, 2007, through December 22, 2012. The left tie rod assembly may break.

Consequence: A failure of the tie rod assembly may result in a loss of steering control, increasing the risk of a crash.

Remedy: On May 19, 2015 Chrysler notified owners that dealers would replace the tie rod assembly, free of charge. In July 2015, and under a consent order with NHTSA, the company agreed to offer owners three options for remedying their vehicles:...

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Recall 14V635000 — FUEL SYSTEM, DIESEL

| 315,325 vehicles affected

Defect: Chrysler Group LLC (Chrysler) is recalling certain model year 2010-2014 Ram 2500, 3500, 4500, and 5500 trucks manufactured March 27, 2009, to September 5, 2013. In the affected vehicles, the electrical connectors of the diesel fuel heater may overheat.

Consequence: If the connectors overheat, the fuel heater may leak fuel, increasing the risk of a fire.

Remedy: Chrysler will notify owners, and dealers will replace the harness side connector with a silver plated beryllium copper terminal service kit, and inspect the fuel heater for leaks, replacing it as necessary, free of charge. Chrysler issued interim notification to...

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Recall 14V635000 — ENGINE AND ENGINE COOLING:ENGINE:DIESEL

| 315,325 vehicles affected

Defect: Chrysler Group LLC (Chrysler) is recalling certain model year 2010-2014 Ram 2500, 3500, 4500, and 5500 trucks manufactured March 27, 2009, to September 5, 2013. In the affected vehicles, the electrical connectors of the diesel fuel heater may overheat.

Consequence: If the connectors overheat, the fuel heater may leak fuel, increasing the risk of a fire.

Remedy: Chrysler will notify owners, and dealers will replace the harness side connector with a silver plated beryllium copper terminal service kit, and inspect the fuel heater for leaks, replacing it as necessary, free of charge. Chrysler issued interim notification to...

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Recall 13V239000 — POWER TRAIN:AXLE ASSEMBLY

| 5,622 vehicles affected

Defect: Chrysler Group LLC (Chrysler) is recalling certain model year 2012 RAM 4500 and 5500 trucks manufactured February 2, 2012, to December 22, 2012. Due to a welding issue with the front axle carrier, the front drive shaft may fracture and result in a loss of motive power and damage to surrounding components if the shaft continues to spin.

Consequence: Damage to other components, or sudden loss of drive power may increase the risk of a crash.

Remedy: Chrysler will notify owners, and dealers will replace or repair the front axle assembly, free of charge. The recall began on May 1, 2014. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N26.

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Recall 13V344000 — POWER TRAIN:AUTOMATIC TRANSMISSION

| 85 vehicles affected

Defect: Chrysler Group LLC (Chrysler) is recalling certain model year 2012 RAM 3500 trucks manufactured May 4, 2012, through August 7, 2012; and model year 2012 RAM 4500 and 5500 trucks manufactured May 3, 2012, through August 7, 2012. Due to a loose snap ring inside the transmission, there may be a loss of power transfer through the transmission to the...

Consequence: An unexpected loss of power transfer may increase the risk of a crash.

Remedy: Chrysler will notify owners, and dealers will replace the transmission assembly free of charge. The recall began on October 17, 2013. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N50.

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Owner Complaints for the 2012 DODGE RAM 5500

51 complaints have been filed with NHTSA for the 2012 DODGE RAM 5500. Below is a breakdown by vehicle component.

Most Recent Complaints

#11516561 | ENGINE | | 73,031 miles
The contact owns a 2012 Dodge Ram. The contact stated that while driving at approximately 55 mph the vehicle started making noise coming from the engine compartment. The smoke originates from the engine compartment and the exhaust pipe in the rear of the vehicle and when the accelerator was depressed the vehicle did not accelerate. Additionally, the check engine safety warning light became illuminated. The contact stated that the vehicle veered to the side of the road where the vehicle was turned off but the engine continued to run. The vehicle was towed to a dealer where the Engine, Intake system, and Exhaust needed to be replaced. The manufacturer was notified, The failure mileage was 73,031.
#11220183 | STRUCTURE:BODY | | 27,000 miles
TL* THE CONTACT OWNS A 2012 RAM 5500. WHILE PERFORMING MAINTENANCE ON THE VEHICLE, THE CONTACT NOTICED THAT THE FRAME WAS CRACKED IN THE REAR ON BOTH SIDES NEAR THE REAR WHEELS. THE VEHICLE WAS TAKEN TO WICKSTROM CHRYSLER JEEP DODGE RAM (LOCATED AT 660 W NORTHWEST HWY, BARRINGTON, IL 60010, (847) 382-5400), BUT WAS NOT DIAGNOSED OR REPAIRED. THE DEALER TOOK PICTURES OF THE FAILURE AND SENT IT TO THEIR CORPORATE OFFICE. THE CONTACT TOOK THE VEHICLE TO A WELDING SHOP AND WAS INFORMED THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE MANUFACTURER WAS NOTIFIED AND PROVIDED CASE NUMBER: 58372436. THE APPROXIMATE FAILURE MILEAGE WAS 27,000.
#11204115 | SUSPENSION | | 26,850 miles
FRAME ON TRUCK HAS CRACKED ON BOTH SIDES JUST BEFORE THE REAR WHEELS.
#11163746 | ELECTRICAL SYSTEM | | 30,000 miles
THE IGNITION SWITCH IS FAULTY! THE SWITCH MUST BE MOVED AROUND IN THE SWITCH TO START THE TRUCK. ADDITIONALLY WHILE DRIVING THE TRUCK MAY JUST QUITE RUNNING, THIS CAUSES THE POWER STEERING AND BRAKES TO BECOME MANUAL. THIS BECOMES VERY DANGEROUS WHEN HAULING LOADS AS STOPPING DISTANCES ARE GREATLY INCREASED, NOT TO MENTION NEARLY IMPOSSIBLE TO STEER. IF YOU ARE GOING AROUND A CORNER WHEN THIS HAPPENS YOU MAY NOT MAKE THE CORNER RESULTING IN A COLLISION WITH ONCOMING VEHICLES. THIS IGNITION SWITCH FAILURE IS COMMON IN THIS YEAR OF RAM TRUCK IT DOESN'T SEEM TO MATTER IF YOUR DRIVING OR SETTING AT A LIGHT THE TRUCK QUITS RUNNING AND MAY NOT BE ABLE TO RESTART WITHOUT REPLACING OR REPAIRING THE SWITCH. SO FAR FIAT CHRYSLER HAS NOT DONE ANYTHING TO FIX THE DESIGN, IT APPEARS THEY ARE HAPPY COLLECTING THE $300 + DOLLARS TO REPLACE THE SWITCH JUST TO HAVE THEM GO OUT AGAIN IN LESS THAN A YEAR. JUST LOOK AT THE INTERNET, MANY ISSUES. THIS IS DEFIANTLY A SAFTY HAZARD AND SHOULD BE A RECALL ITEM. *DT*JB
#10689351 | STRUCTURE:FRAME AND MEMBERS | | N/A miles
2012 DODGE RAM 5500. CONSUMER WRITES IN REGARDS TO DEFICIENT WELDS ON THE FRONT DRIVE AXLE RECALL NOTICE. *SMD THE CONSUMER STATED THE RECALL WAS COMPLETED AS DIRECTED BY THE NOTICE, BUT DID NOT FULLY REPAIR THE VEHICLE. THERE WERE STILL SERIOUS CRACKS IN THE AXLE AND FRAME. THE MANUFACTURER WAS NOTIFIED, BUT DID NOT OFFER ANY ASSISTANCE. *JS

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Safety Rating for the 2012 DODGE RAM 5500

NHTSA has not yet tested the 2012 DODGE RAM 5500 in its New Car Assessment Program.

Technical Service Bulletins for the 2012 DODGE RAM 5500

Chrysler (FCA US, LLC) has issued 12 technical service bulletins (TSBs) for the 2012 DODGE RAM 5500. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

D-17-12 — EQUIPMENT

Shop Certification Program Guidelines

08-031-16 — EQUIPMENT:ELECTRICAL

Hands Free Module Prompts Begin Erroneously This bulletin involves diagnosing and based on outcome, either performing a USB flash or replacing the Mopar accessory Hands Free Module (HFM). A customer may experience the Uconnect prompts begin to play without pressing the Voice Recognition (VR) button. The prompt may repeat itself...

18-090-15 — ENGINE AND ENGINE COOLING

P20EE SCR NOX Catalyst Efficiency Below Threshold Bank 1 This bulletin involves verifying the proper operation of the Diesel Exhaust Fluid (DEF) system and, if necessary, replacing the Selective Catalyst Reduction (SCR) Catalyst assembly. Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further investigation the Technician may find...

0808614a — EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

RBZ Or RHB Radio Software Enhancements

SR-N41 — SUSPENSION:FRONT

DODGE: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. ON SOME TRUCKS, THE TRACK BAR TO FRAME BOLT, ON FRONT SUSPENSIONS HAVE INCORRECT LENGTH AND COULD CAUSE BOLT, WHILE DRIVING, TO BREAK AND/OR FALL OUT, WITH A LOSS OF DIRECTIONAL CONTROL. MODELS 2013 RAM 4500, 5500 CAB CHASSIS. *PE

SR-N41 — STRUCTURE:FRAME AND MEMBERS

DODGE: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. ON SOME TRUCKS, THE TRACK BAR TO FRAME BOLT, ON FRONT SUSPENSIONS HAVE INCORRECT LENGTH AND COULD CAUSE BOLT, WHILE DRIVING, TO BREAK AND/OR FALL OUT, WITH A LOSS OF DIRECTIONAL CONTROL. MODELS 2013 RAM 4500, 5500 CAB CHASSIS. *PE

N26060613 — POWER TRAIN

New Safety Recall Advanced Communication ? N26060613 Chrysler Group LLC (Chrysler) announced a safety recall on certain 2012 model year (DP) 4500/5500 series RAM 4x4 Trucks. Some of the above trucks may have a front axle with improper axle tube-to-differential housing welds. If the axle tube welds fail, the front...

18-012-13 — FUEL SYSTEM, DIESEL

FLASH: Diagnostic and System Enhancements This bulletin involves selectively erasing and reprogramming the Engine Control Module (ECM) with new software. Cab chassis trucks equipped with a 6.7L Cummins diesel have a number of software improvements available. This latest Service Bulletin (SB) will include:Improvements To Prevent Unnecessary Malfunction Indicator Lamp (MIL)...

18-012-13 — FUEL SYSTEM, GASOLINE

FLASH: Diagnostic and System Enhancements This bulletin involves selectively erasing and reprogramming the Engine Control Module (ECM) with new software. Cab chassis trucks equipped with a 6.7L Cummins diesel have a number of software improvements available. This latest Service Bulletin (SB) will include:Improvements To Prevent Unnecessary Malfunction Indicator Lamp (MIL)...

SB-16-001-13 — POWER TRAIN:DRIVELINE:DRIVESHAFT

DODGE: REPLACING BRACKET, IF BRACKET IS INCORRECT, AFTER INSPECTING DRIVE SHAFT CENTER SUPPORT BEARING BRACKET. MODEL 2012 RAM 4500, 5500 CHASSIS. *PE

Showing 10 of 12 technical service bulletins.

NHTSA Investigations for the 2012 DODGE RAM 5500

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the DODGE RAM 5500

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