2002 CHEVROLET MALIBU Engine And Engine Coolingcooling System Problems
17 NHTSA complaints on file
Engine And Engine Coolingcooling System Issues in the 2002 CHEVROLET MALIBU
17 engine and engine coolingcooling system complaints have been filed with NHTSA for the 2002 CHEVROLET MALIBU. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
17
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Engine And Engine Coolingcooling System Complaints
CHEVY MALIBU 2002 V6 - COOLANT LEAK PROBLEM. *TR
INTAKE GASKET WENT IN CAR COST $740.00 TO FIX,THE COOLANT WAS MIXING WITH OIL. I DIDN'T HAVE HEAT COULDN'T SEE OUT BACK WINDOW. THE SIGNALS WORK WHEN THEY WANT,THE REAR DEFROSTER DON'T WORK,MY HUSBAND HAS FIXED IT 2X AND PUT IN SHOP,STILL DON'T WORK. MY CAR GETS SERVICE WHEN ITS TIME. THERE'S A SOUND IN THE DASHBOARD SOUND LIKE WIRES RUBBING TOGETHER AND YOU GET A LITTLE SHOCK WHEN YOU GET OUT CAR. I HOPE I DON'T BE DRIVING AND MY CAR CATCH ON FIRE WITH ME IN IT. I THINK MY CAR WAS IN THE BAD BATCH SECTION. *TR
2002 CHEVY MALIBU WON'T START OCCASIONALLY PASSLODE PROBLEM DIAG AT LOCAL DEALER IGNITION REPLACED AND KEYS REPROGRAMMED COST $398.60 .STILL HAVE PROBLEM THAT WE TOOK CAR TO DEALER IN FIRST PLACE FOR. DEALER CAN NOT FIX PROBLEM WHAT DO WE DO THIS IS UNSAFE FOR WIFE AND YOUNG CHILD TO BECOME STRANDED ON A DAILY BASES. I HAVE DONE SOME RESEARCH AND HAVE COME TO FIND OUT THAT THIS IS AN ONGOING PROBLEM WITH THE PASSLOCK SYSTEMS FROM GM. WE HAVE ALSO HAD TO REPLACE THE INTAKE MANIFOLD GASKET AND HAVE SENSE LEARNED ABOUT THE ONGOING PROBLEMS WITH THE DEXCOOL COOLANT CAUSING GASKET FAILURE .WE NEED HELP. *TR
LOW COOLANT LIGHT KEPT COMING ON. HAD THIS CHECKED DURING AN OIL CHANGE AND OIL WAS FOUND IN THE COOLANT. INTAKE MANIFOLD GASKET WAS REPLACED FOR THE 2ND TIME. THE INTAKE MANIFOLD GASKET WAS PREVIOUSLY REPLACED 2 1/2 YEARS AGO. STARTING IN THE SPRING/SUMMER OF 2008 STARTED HAVING PROBLEMS WITH THE TURN SIGNALS ONLY WORKING PART OF THE TIME. THIS WAS CHECKED AT A DEALERSHIP AND I WAS TOLD THAT SINCE THE SIGNALS SEEMED TO WORK FINE FOR THEM AND THE PROBLEM COULDN'T BE REPRODUCED THEY WEREN'T ABLE TO DETERMINE WHAT WAS WRONG TO BE ABLE TO FIX IT. THE PROBLEM CONTINUES. *TR
MY CAR HAS AN ANTI-FREEZE LEAK AND I HAVE TO FILL IT ONCE A WEEK. I WENT TO CHEVY AND HAD A TEST DOWN ON IT. THE TEST SHOWED THAT MY LOW INTAKE GASKETS ARE BAD. CHEVY QUOTED ME $900.00 FOR FIX. *TR
TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THERE IS ENGINE COOLANT LEAKING INTO THE ENGINE. THE FAILURE COULD POSSIBLY START A FIRE. THE DEALER STATED THAT THEY WERE WILLING TO PAY 25% OF THE COST FOR A NEW ENGINE. THE MECHANIC AT THE DEALER STATED THAT THIS WAS A COMMON FAILURE WITH HER YEAR, MAKE, AND MODEL VEHICLE. GENERAL MOTORS ADVISED THE CONTACT TO DRIVE HER VEHICLE TO THE DEALER INSTEAD OF HAVING IT TOWED, EVEN THOUGH IT COULD CATCH FIRE. THE POWERTRAIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 74,000.
I BOUGHT A 2002 CHEVROLET MALIBU ON AUGUST 10, 2004. THE MILEAGE WAS 45,281. SINCE THAT TIME I HAVE HAD 2 PROBLEMS WITH MY VEHICLE. 1.GM DEX-COOL/INTAKE MANIFOLD GASKET. 2.ANTI-THEFT LIGHT COMES ON. AFTER CAR HAS BEEN STOPPED, THE CAR WILL NOT RESTART AGAIN. WITH REGARD TO ITEM NUMBER 1 ABOVE, I UNDERSTAND THERE IS A CLASS ACTION LAWSUIT PENDING. WITH REGARD TO ITEM NUMBER 2 ABOVE, THESE ARE THE CIRCUMSTANCES CONCERNING MY PROBLEMS ASSOCIATED WITH THE ANTI THEFT SYSTEM. FROM AUGUST TO OCTOBER 2006 I HAD TO TOW MY VEHICLE TO THE CHEVROLET DEALERSHIP TO ADDRESS THE PROBLEM OF MY CAR NOT STARTING. IT WAS TOWED 4 TIMES, THE FIRST 3 TIMES AND ALL THE DEALERSHIP SAID WAS THAT THE BATTERY NEEDED TO BE CHARGED. ON THE LAST TIME, OCTOBER 13, 2006 THE DEALERSHIP SAID THEIR ?EDUCATED GUESS? WAS THE NEED TO CHANGE THE STARTER SWITCH AND IGNITION LOCK...
ANTIFREEZE IS GOING BAD AT LOW MILEAGE (75,000 MILES BELOW LIFE EXPECTANCY), BECOMING CAUSTIC, AND CAUSING INTAKE MANIFOLD GASKETS TO DISSOLVE CAUSING A LEAK, ALSO CAUSING HEAD GASKETS TO LEAK LEADING TO MAJOR ENGINE FAILURE. THIS LEADS TO AN EXPENSIVE REPAIR AT BEST AND ENGINE REPLACEMENT AT WORST. THE ANTI FREEZE IS OBVIOUSLY A BAD FORMULATION AND/OR INTERACTS WITH COMPONENTS TO BECAME CAUSTIC. THIS IS A DEFECT AND REPAIR SHOULD BE COVERED BY THE MANUFACTURER. IT IS ALL OVER THE INTERNET HOW PREVALENT THIS PROBLEM IS. NO NOTICE TO OWNERS WAS EVER SENT TO REPLACE THE ANTIFREEZE BEFORE IT BECAME CAUSTIC. *TR
(1) 2002 CHEVY MALIBU. 3100 V6 ENGINE. GASKET FAILURE/FACTORY DEFAULT. (2) ONLY 22,200 MILES, AND INTAKE GASKET HAS FAILED. (3) WHAT NEEDS TO BE DONE, IS A GM FACTORY RECALL TO FIX THIS ISSUE. *TR
FIRST INCIDENT OF LEAKING HAPPENED AFTER DEALERSHIP WORKED ON CAR. ARRIVED HOME COOLANT POURED OUT ON GROUND TOWED BACK. DEALERSHIP SAID RESERVOIR CAP SEAL. 10/2006 OR 11/2006, PICKING UP AT SCHOOL AND SMELLED NOT ENGINE. PARKED SAW COOLANT ON GROUND. NO ENGINE LIGHT ON BUT NEEDLE WAS PAST MIDDLE. FAMILY BROUGHT COOLANT FILLED IT UP AND WENT 5 BLOCKS TO DEALERSHIP. THEY SAID NOTHING WAS WRONG. YESTERDAY, 1/9/2007 CAR OVERHEATED IN THE SCHOOL LINE. ADDED COOLANT. I BROUGHT IT TO A NON DEALERSHIP RADIATOR SHOP OWNER THINKS INTAKE MANIFOLD GASKET LEAKING. CAR AT DEALERSHIP. I REALLY DON'T KNOW WHAT THE REAL PROBLEM IS BUT BECAUSE MY WARRANTY EXPIRED FEEL DEALERSHIP WILL TELL ME IT IS A NEW PROBLEM FROM THE FIRST EVENT SO I WILL BE RESPONSIBLE. AT LEAST TWO ROTORS REPLACED ON THE FRONT DRIVER'S WHEEL & 5 SETS OF PADS. REPORTED TO GM THEY CLAIM IT IS THE...
2002 CHEVY MALIBU (85,000 MILES) = APPROXIMATELY A YEAR AGO ENGINE OVERHEATED AND "NEED COOLANT" LIGHT CAME ON. OWNER REFILLED COOLANT. SEVERAL MONTHS LATER "COOLANT" LIGHT AGAIN CAME ON AND OWNER REFILLED COOLANT. NO VISIBLE LEAK OF COOLANT WAS NOTICED UNDER VEHICLE. AT NEXT OIL CHANGE OWNER ASKED TECHNICIAN TO CHECK COOLANT AND TECHNICIAN NOTED THAT EVERYTHING SEEMED FINE, NO DISCERNIBLE LEAK. JULY 2006 ENGINE COOLANT LIGHT CAME ON, OWNER REFILLED, THIS OCCURRED AGAIN IN LATE AUGUST AND AGAIN IN OCTOBER. DECEMBER 22, 2006, OWNER HAD OIL CHANGE AND ASKED TECHNICIAN ABOUT THE PROBLEM. THE TECHNICIAN SUGGESTED THAT CHEVROLETS REGULARLY GET AIR BUBBLES IN THE COOLANT SYSTEM AND OFTEN HAVE PROBLEMS WITH COOLANT BECAUSE OF IT. HE CHECKED THE COOLANT PRESSURE, HE SAID IT WAS NORMAL AND SUGGESTED TO DO A FLUSH AND FILL, THE OWNER AGREED. ON DEC. 26, 2006, THE COOLANT LIGHT CAME ON AGAIN AND THE OWNER...
CAR STARTED LEAKING ANTI-FREEZE FROM INTAKE MANIFOLD GASKET ON ENGINE AT 45000 MILES. WAS TOLD THAT THERE WAS A TECHNICAL SERVICE BULLETIN ON THIS PROBLEM BUT THAT SINCE THERE WAS NO RECALL I WOULD HAVE TO PAY $900.00 FOR THIS REPAIR OUT OF POCKET. THIS COULD LEAD TO A FIRE AND OVERHEATING ENGINE FAILURE. *NM
THE INTAKE MANIFOLD GASKET IN THE CONSUMER'S 2002 CHEVROLET MALIBU WAS DEFECTIVE. *NM THE CONSUMER CONTACTED THE MANUFACTURER TO SEE ABOUT GETTING THE VEHICLE REPAIRED FREE OF CHARGE. THE CONSUMER WAS TOLD THAT THE INTAKE MANIFOLD GASKET WOULD NOT BE REPLACED BECAUSE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE CONSUMER BELIEVES THE REPAIR SHOULD BE COVERED SINCE THE MANUFACTURER WAS AWARE OF A PROBLEM WITH THE INTAKE MANIFOLD BECAUSE A BULLETIN WAS ISSUED OCT 24, 2003. *NM
1. VEHICLE IS LOW MILEAGE GARAGE KEPT AND WELL MAINTAINED. AN ODOR WAS NOTICEABLE FOR A COUPLE OF DAYS. DROVE CAR A FEW MILES AND PARKED, WHEN CAME OUT A HALF AN HOUR LATER. 2. STARTED CAR, TRIED TO TURN ON TO DRIVEWAY TO LEAVE AND HAD NO POWER STEERING. SMELLED BAD. 3. THE KEEFERS AUTO SERVICE RELATED THE AC COMPRESSOR CLUTCH HAD FROZEN UP. THEY REPLACED THIS PART AND RECHARGED THE AC SYSTEM ETC. I BELIEVE THE LOSS OF POWER STEERING IN THE VEHICLE, ESPECIALLY WITH ONLY 11000 MILES, IS VERY SERIOUS AND COULD CAUSE AN ACCIDENT. THIS REPAIR WAS JUST COMPLETED TODAY 4/3/6 SO IF YOU INTERESTED IN THE OLD PARTS OR ANYTHING TO DO WITH THE SERVICE PLEASE CONTACT TOM KEEFER AT KEEFER'S AUTO SALES AND SERVICE (717) 334 2923. HE IS VERY NICE AND REPUTABLE. *NM
TWO WEEKS AGO MY WATER LEVEL LIGHT CAME ON. I ADDED DEXCOOL COOLANT PER MANUFACTURERS RECOMMENDATION. THE LIGHT CONTINUED TO COME ON AND GO OFF FOR APPROX 1 WEEK. I ADDED DEXCOOL COOLANT EACH TIME. AFTER APPROX. 1 WEEK OF DOING THIS, THE LIGHT STOPPED COMING ON. YESTERDAY, WHEN I RETURNED TO MY VEHICLE AFTER WORK, THERE WAS COOLANT IN THE LOT UNDER MY VEHICLE. I FILLED THE RESERVOIR UP AGAIN AND DROVE THE VEHICLE HOME. TODAY, I TOOK THE CAR TO A REPAIR GARAGE WHO INFORMED ME THAT I NEEDED TO REPLACE MY LOWER INTAKE GASKET AND THERMOSTAT GASKET AND VALVE COVER GASKET AT A COST OF $890.00. THE MECHANIC INFORMED ME THAT GM HAS HAD SEVERAL COMPLAINTS IN REFERENCE TO THIS TYPE OF PROBLEM. THEY FIXED FOUR OF THIS TYPE OF PROBLEM IN THE LAST TWO YEARS. APPARENTLY THE PROBLEM IS POSSIBLY DUE TO THE USE OF THE...
IN JANUARY 2004, THE ?LOW COOLANT? LIGHT WENT ON. IT REQUIRED MORE COOLANT TO BE ADDED. THERE WAS NO EXTERNAL LEAKING OF THE ENGINE COOLANT. THE LIGHT WENT ON AGAIN ABOUT TWO WEEKS LATER. I TOOK IT TO A PRIVATE MECHANIC AND THE CAP WAS REPLACED. THE LEAK STOPPED. IN FEB. 2005, THE ?LOW COOLANT? LIGHT WENT ON AGAIN AND AGAIN I ADDED COOLANT. TWO WEEKS LATER, THE ?LOW COOLANT? LIGHT WENT ON. THIS TIME I TOOK MY VEHICLE TO A CHEVROLET DEALER. I WAS INFORMED BY THE SERVICE DEPT. OF THIS DEALER THAT MY CAR REQUIRED A NEW INTAKE MANIFOLD GASKET. ALSO, ENGINE COOLANT MIGHT HAVE LEAKED INTO MY ENGINE, SO THE OIL AND TRANSMISSION FLUID REQUIRED FLUSHING AND FILTERS NEEDED TO BE REPLACED. THE SERVICE DEPARTMENT INFORMED ME THAT IT NEEDED TO BE DONE IMMEDIATELY OTHERWISE SERIOUS DAMAGE COULD BE DONE TO MY ENGINE. I HAD THE SERVICE...
OVER HEATING PROBLEMS AND COOLANT LEAKS DUE TO A FAULTY INTAKE GASKET. DEALERSHIP WANTS $660.00 TO REPAIR. THIS IS A KNOWN PROBLEM AND GM NEEDS TO DO RECALL. VEHICLE INFO 2002 CHEVROLET MALIBU V6 ENGINE.*AK THIS PROBLEM LEFT ME STRANDED ON THE SIDE OF A BUSY HWY
Other 2002 CHEVROLET MALIBU Problem Areas
Electrical System
182 complaints
Electrical Systemignitionanti Theftcontrol Module
62 complaints
Exterior Lighting
49 complaints
Exterior Lightingturn Signal
40 complaints
Exterior Lightinghazard Flashing Warning Lightsswitch
36 complaints
Engine And Engine Cooling
28 complaints
Engine
22 complaints
Unknown Or Other
19 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
15 complaints
Exterior Lightingturn Signalswitch
13 complaints
Air Bags
12 complaints
Steering
12 complaints
Electrical Systemignitionswitch
11 complaints
Service Brakes
11 complaints
Exterior Lightingturn Signalflasher Unit
10 complaints
Service Brakes Hydraulic
10 complaints
Exterior Lightinghazard Flashing Warning Lights
9 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
9 complaints
Tires
9 complaints
Fuel System Gasoline
8 complaints
Fuel System Gasolinedeliveryfuel Pump
8 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
8 complaints
Engine And Engine Coolingengine
7 complaints
Electrical Systemignition
6 complaints
Fuelpropulsion System
6 complaints
Air Bagsfrontal
5 complaints
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
5 complaints
Equipmentapplianceair Conditioner
5 complaints
Exterior Lightingheadlights
5 complaints
Seat Belts
5 complaints
Structure
5 complaints
Engine And Engine Coolingenginegasoline
4 complaints
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
4 complaints
Equipment
4 complaints
Service Brakes Hydraulicfoundation Componentsdisccaliper
4 complaints
Structurebody
4 complaints
Suspension
4 complaints
Vehicle Speed Control
4 complaints
Power Trainautomatic Transmission
3 complaints
Structureframe And Members
3 complaints
Suspensionfrontwheel Bearing
3 complaints
Visibilitywindshield
3 complaints
Child Seat
2 complaints
Electrical Systemwiring
2 complaints
Equipmentelectricalanti Theft Devices
2 complaints
Equipmentelectricalradiotape Deckcd Etc
2 complaints
Fuel System Gasolinedelivery
2 complaints
Fuel System Gasolinefuel Injection System
2 complaints
Power Train
2 complaints
Seat Beltsfrontbuckle Assembly
2 complaints
Suspensionfront
2 complaints
Suspensionfrontcontrol Armlower Arm
2 complaints
Vehicle Speed Controlcruise Control
2 complaints
Visibility
2 complaints
Visibilityglass Siderear
2 complaints
Air Bagssidewindow
1 complaint
Electrical System Instrument Clusterpanel
1 complaint
Electrical System12v24v48v Batterycables
1 complaint
Electrical Systemhorn
1 complaint
Electrical Systemignitionmodule
1 complaint
Electrical Systemwiringfuses And Circuit Breakers
1 complaint
Electrical Systemwiringinteriorunder Dash
1 complaint
Electronic Stability Control Esc
1 complaint
Engine And Engine Coolingcooling Systemradiator Assembly
1 complaint
Engine And Engine Coolingexhaust System
1 complaint
Exterior Lightingbrake Lightsswitch
1 complaint
Exterior Lightinghazard Flashing Warning Lightsunit
1 complaint
Exterior Lightingtail Lights
1 complaint
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
1 complaint
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
1 complaint
Fuel System Otherdeliveryfuel Pump
1 complaint
Interior Lighting
1 complaint
Seat Beltsfrontanchorage
1 complaint
Seat Beltsfrontretractor
1 complaint
Service Brakes Air
1 complaint
Service Brakes Airdisccaliper
1 complaint
Service Brakes Airdiscrotor
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
1 complaint
Service Brakes Hydraulicfoundation Components
1 complaint
Service Brakes Hydraulicfoundation Componentsdisc
1 complaint
Steeringlinkagestie Rod Assembly
1 complaint
Suspensionfrontcontrol Arm
1 complaint
Suspensionfrontmacpherson Strut
1 complaint
Suspensionfrontspringscoil Springs
1 complaint
Suspensionrear
1 complaint
Tirestreadbelt
1 complaint
Visibilitydefrosterdefoggerhvac System
1 complaint
Visibilitydefrosterdefoggerhvac Systemfanmotor
1 complaint
Visibilitypower Window Devices And Controls
1 complaint
Visibilityrearview Mirrorsdevicesinterior
1 complaint
Visibilitywindshield Wiperwasher
1 complaint
Visibilitywindshield Wiperwashermotor
1 complaint
Visibilitywiper
1 complaint
Wheels
1 complaint