2002 CHEVROLET MALIBU — Problems, Recalls & Safety Data

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N/A

Safety Rating

754

Owner Complaints

28 Crashes 1 Fire

4

Recalls

ACTIVE RECALL

8

Service Bulletins

0

Investigations

Overview of the 2002 CHEVROLET MALIBU

The 2002 CHEVROLET MALIBU has received a total of 754 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with ELECTRICAL SYSTEM:IGNITION, EXTERIOR LIGHTING, FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES. 8 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Electrical System (182 complaints), Electrical Systemignitionanti Theftcontrol Module (62 complaints), and Exterior Lighting (49 complaints).

Recalls for the 2002 CHEVROLET MALIBU

NHTSA has recorded 4 recalls for the 2002 CHEVROLET MALIBU, potentially affecting up to 5,904,898 vehicles.

Recall 14V400000 — ELECTRICAL SYSTEM:IGNITION

| 5,877,718 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's...

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Recall 09E012000 — EXTERIOR LIGHTING

| 16,270 vehicles affected

Defect: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

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Recall 07E021000 — FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES

| 742 vehicles affected

Defect: CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.

Consequence: FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.

Remedy: DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.

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Recall 02V107000 — EXTERIOR LIGHTING:HEADLIGHTS

| 10,168 vehicles affected

Defect: CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT...

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Owner Complaints for the 2002 CHEVROLET MALIBU

754 complaints have been filed with NHTSA for the 2002 CHEVROLET MALIBU. Below is a breakdown by vehicle component.

Electrical System
Complaints: 182 3 Crashes
Electrical Systemignitionanti Theftcontrol Module
Complaints: 62
Exterior Lighting
Complaints: 49 1 Crash
Exterior Lightingturn Signal
Complaints: 40 1 Crash
Exterior Lightinghazard Flashing Warning Lightsswitch
Complaints: 36 1 Crash
Engine And Engine Cooling
Complaints: 28
Engine
Complaints: 22
Unknown Or Other
Complaints: 19 1 Crash 1 Injury
Engine And Engine Coolingcooling System
Complaints: 17
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 15
Exterior Lightingturn Signalswitch
Complaints: 13
Air Bags
Complaints: 12 6 Crashes 9 Injuries
Steering
Complaints: 12 1 Crash 3 Injuries
Electrical Systemignitionswitch
Complaints: 11
Service Brakes
Complaints: 11 2 Crashes
Exterior Lightingturn Signalflasher Unit
Complaints: 10
Service Brakes Hydraulic
Complaints: 10
Exterior Lightinghazard Flashing Warning Lights
Complaints: 9
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 9 1 Crash
Tires
Complaints: 9 1 Injury
Fuel System Gasoline
Complaints: 8
Fuel System Gasolinedeliveryfuel Pump
Complaints: 8
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 8
Engine And Engine Coolingengine
Complaints: 7
Electrical Systemignition
Complaints: 6
Fuelpropulsion System
Complaints: 6
Air Bagsfrontal
Complaints: 5 5 Crashes 4 Injuries
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 5
Equipmentapplianceair Conditioner
Complaints: 5
Exterior Lightingheadlights
Complaints: 5
Seat Belts
Complaints: 5 3 Crashes 6 Injuries
Structure
Complaints: 5
Engine And Engine Coolingenginegasoline
Complaints: 4
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 4
Equipment
Complaints: 4
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 4
Structurebody
Complaints: 4
Suspension
Complaints: 4 1 Crash 3 Injuries
Vehicle Speed Control
Complaints: 4 1 Crash 1 Injury
Power Trainautomatic Transmission
Complaints: 3
Structureframe And Members
Complaints: 3 1 Crash 3 Injuries
Suspensionfrontwheel Bearing
Complaints: 3
Visibilitywindshield
Complaints: 3
Child Seat
Complaints: 2
Electrical Systemwiring
Complaints: 2
Equipmentelectricalanti Theft Devices
Complaints: 2
Equipmentelectricalradiotape Deckcd Etc
Complaints: 2
Fuel System Gasolinedelivery
Complaints: 2
Fuel System Gasolinefuel Injection System
Complaints: 2
Power Train
Complaints: 2
Seat Beltsfrontbuckle Assembly
Complaints: 2
Suspensionfront
Complaints: 2
Suspensionfrontcontrol Armlower Arm
Complaints: 2
Vehicle Speed Controlcruise Control
Complaints: 2
Visibility
Complaints: 2
Visibilityglass Siderear
Complaints: 2
Air Bagssidewindow
Complaints: 1 1 Injury
Electrical System Instrument Clusterpanel
Complaints: 1
Electrical System12v24v48v Batterycables
Complaints: 1
Electrical Systemhorn
Complaints: 1
Electrical Systemignitionmodule
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Electronic Stability Control Esc
Complaints: 1
Engine And Engine Coolingcooling Systemradiator Assembly
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Exterior Lightingbrake Lightsswitch
Complaints: 1
Exterior Lightinghazard Flashing Warning Lightsunit
Complaints: 1
Exterior Lightingtail Lights
Complaints: 1
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 1 1 Fire
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 1
Fuel System Otherdeliveryfuel Pump
Complaints: 1
Interior Lighting
Complaints: 1
Seat Beltsfrontanchorage
Complaints: 1
Seat Beltsfrontretractor
Complaints: 1
Service Brakes Air
Complaints: 1
Service Brakes Airdisccaliper
Complaints: 1
Service Brakes Airdiscrotor
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Service Brakes Hydraulicfoundation Components
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1
Steeringlinkagestie Rod Assembly
Complaints: 1
Suspensionfrontcontrol Arm
Complaints: 1
Suspensionfrontmacpherson Strut
Complaints: 1
Suspensionfrontspringscoil Springs
Complaints: 1
Suspensionrear
Complaints: 1
Tirestreadbelt
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1
Visibilityrearview Mirrorsdevicesinterior
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Visibilitywindshield Wiperwashermotor
Complaints: 1
Visibilitywiper
Complaints: 1
Wheels
Complaints: 1

Most Recent Complaints

#11429635 | ELECTRICAL SYSTEM | | N/A miles
The anti-theft/ passlock system fault in this generation of GM vehicles is very widespread and effects a large percentage of vehicles in this generation. I am sure there have been hundreds if not thousands of complaints about same issue and GM refuses to fix the problem. The problem causes the car to randomly shut off due to anti theft fault and can happen on interstate, highway or in town driving. This is a very dangerous fault and very expensive for owners especially when dealerships themselves don't even know what they are dealing with. They will throw parts at the problem with no real knowledge. GM needs to be held accountable. Currently the ignition the BCM have been replaced and now the car will not start at all and I have no lights or gauges on my cluster.
#11429635 | ENGINE | | N/A miles
The anti-theft/ passlock system fault in this generation of GM vehicles is very widespread and effects a large percentage of vehicles in this generation. I am sure there have been hundreds if not thousands of complaints about same issue and GM refuses to fix the problem. The problem causes the car to randomly shut off due to anti theft fault and can happen on interstate, highway or in town driving. This is a very dangerous fault and very expensive for owners especially when dealerships themselves don't even know what they are dealing with. They will throw parts at the problem with no real knowledge. GM needs to be held accountable. Currently the ignition the BCM have been replaced and now the car will not start at all and I have no lights or gauges on my cluster.
#11354759 | ELECTRICAL SYSTEM | | 137,800 miles
THE TURN SIGNALS WORK SOMETIMES AND SOMETIMES THEY DON'T WORK. I RESEARCHED THIS ON THE INTERNET AND IT SEAMS TO BE A SERIOUS PROBLEM WITH THIS CAR MAKE. IF THERE ARE NO RECALLS ON THIS THERE SHOULD BE. THIS IS A MAJOR SAFETY HAZARD. I JUST BOUGHT THIS CAR FOR MY TEENAGE SON.
#11354759 | EXTERIOR LIGHTING | | 137,800 miles
THE TURN SIGNALS WORK SOMETIMES AND SOMETIMES THEY DON'T WORK. I RESEARCHED THIS ON THE INTERNET AND IT SEAMS TO BE A SERIOUS PROBLEM WITH THIS CAR MAKE. IF THERE ARE NO RECALLS ON THIS THERE SHOULD BE. THIS IS A MAJOR SAFETY HAZARD. I JUST BOUGHT THIS CAR FOR MY TEENAGE SON.
#11353599 | SERVICE BRAKES | | 42,000 miles
THE HYDRAULIC BRAKE LINES BETWEEN THE FRONT AND REAR OF THE CAR CORRODED AND QUICKLY LEAKED FLUID OUT SO THE BRAKES NO LONGER FUNCTIONED. THE FLUID LEAKED OUT WHEN THE CAR WAS PARKED AFTER DRIVING ON THE HIGHWAY THE NIGHT BEFORE. IF THIS HAPPENED WHEN I WAS DRIVING THE RESULTS COULD HAVE BEEN CATESTOPHIC MY MECHANIC STATED THAT THIS IS A COMMON PROBLEM WITH CHEVYS. I SAVED SOME OF THE BRAKE LINES HE HAD TO REMOVE.

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Safety Rating for the 2002 CHEVROLET MALIBU

NHTSA has not yet tested the 2002 CHEVROLET MALIBU in its New Car Assessment Program.

Technical Service Bulletins for the 2002 CHEVROLET MALIBU

General Motors, LLC has issued 8 technical service bulletins (TSBs) for the 2002 CHEVROLET MALIBU. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

060235019 — STEERING:COLUMN

REVISED TILT STEERING WHEEL AND COLUMN FASTENER TIGHTENING SPECIFICATIONS. *KB

040308010 — SUSPENSION

CHANGES TO LABOR TIME GUIDE RELATING TO FRONT SUSPENSION LABOR OPERATIONS COMPONENTS. *EH

01533 — ENGINE AND ENGINE COOLING:ENGINE

ENGINE START AND STALL AFTER FUELING WITH NO DIAGNOSTIC TROUBLE CODES (DTCS). SIT BULLETIN 1408781. *TT

02015 — EXTERIOR LIGHTING:HEADLIGHTS

NON-COMPLIANCE RECALL FOR VEHICLES THAT HAVE LEFT LOW-BEAM HEADLAMPS THAT DOES NOT MEET CERTAIN PHOTOMETRIC PERFORMANCE REQUIREMENTS. *TT

020730021 — UNKNOWN OR OTHER

CONCERNS WITH SERVICE ENGINE SOON LAMP ILLUMINATED AND DIAGNOSTIC TROUBLE CODE P0741 STORED - TCC STUCK OFF. *TT

110202 — UNKNOWN OR OTHER

ON SOME VEHICLES, THE MALFUNCTION INDICATOR LAMP WILL INTERMITTENTLY ILLUMINATE AND SET DIAGNOSTIC TROUBLE CODE P0741 PREMATURELY. *TT

010857007 — STRUCTURE:BODY

THIS BULLETIN CONTAINS INFORMATION ON VARIOUS WATER LEAK CONDITIONS. *TT

01060 — ENGINE AND ENGINE COOLING:ENGINE

SUBJECT REGARDING REPLACEMENT VALVE SPRINGS. *JG

NHTSA Investigations for the 2002 CHEVROLET MALIBU

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the CHEVROLET MALIBU

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Other CHEVROLET Models

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