2002 CHEVROLET MALIBU Engine And Engine Cooling Problems
28 NHTSA complaints on file
Engine And Engine Cooling Issues in the 2002 CHEVROLET MALIBU
28 engine and engine cooling complaints have been filed with NHTSA for the 2002 CHEVROLET MALIBU. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
28
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Engine And Engine Cooling Complaints
2002 CHEVROLET MALIBU. CONSUMER WRITES IN REGARDS TO VEHICLE JUST WOULD NOT START. *SMD THE CAM SHAFT SENSOR WAS REPLACED. *JB
2002 CHEVROLET MALIBU. CONSUMER WRITES IN REGARD TO INTAKE MANIFOLD GASKET LEAKING.* LD THE CONSUMER STATED GM USED DEX-COOL ENGINE COOLANT WHICH CAUSED PROBLEMS WITH THE ENGINE. THE REPAIR SHOP FLUSHED OUT THE DEX-COOL AND REPLACED THE COOLANT, WITH A DIFFERENT TYPE OF COOLANT. ALSO, THE INTAKE MANIFOLD WAS REPLACED AT A COST OF $477.31. *JB
I WAS DRIVING DOWN THE ROAD AT 35MPH WHEN THE CAR JUST STARTED SMOKING. *TR
TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHILE DRIVING APPROXIMATELY 30 MPH, THE ENGINE STALLED WITHOUT ANY ILLUMINATION OF THE WARNING INDICATORS. THE ENGINE FAILED TO RESTART AND THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO WAS UNABLE TO DUPLICATE THE PROBLEM. THE FAILURE RECURRED HOWEVER, THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE MALFUNCTION. THE APPROXIMATE FAILURE MILEAGE WAS 77,000. THE VIN WAS UNAVAILABLE.
I BEEN RUNNING ERRANDS. I STOPPED THE CAR TO GO INTO THE STORE, GOT BACK INTO THE VEHICLE AND THE IGNITION WOULD NOT TURN OVER. I WAS STRANDED WITH MY 5 YEAR OLD, HAD TO GET A TOW TO REPAIR SHOP. I WAS TOLD THE IGNITION SWITCH WAS BAD, COST ME $347.00. ON 12/29/11 SAME ISSUE, CAR WOULD NOT START THIS TIME LUCKILY I WAS AT HOME. I HAD TO GET A TOW TO THE REPAIR ANOTHER $51.00 AND WAS TOLD THE IGNITION SWITCH MUST HAVE HAD A DEFAULT AND I RECEIVED A NEW IGNITION SWITCH, AT NO CHARGE. TWO DAYS AGO, ALMOST 2 WEEKS AFTER LAST REPAIR, IT HAPPENED AGAIN THIS TIME IN THE PARKING LOT 12 DEGREES OUTSIDE CAR WOULD NOT TURN OVER CALLED A TOW TO THE REPAIR SHOP AND WAS TOLD ALL THIS TIME IT WAS THE AUTO THEFT SYSTEM WAS BAD AND CAUSED THE CAR...
DRIVING 2002 CHEVY MALIBU. VEHICLE RANDOMLY SHUTS OFF EVERYTHING. ENGINE, HEAD LIGHTS, TAILS LIGHTS, DASH LIGHTS, CAR JUST GOES DARK. THIS HAS HAPPENED SEVERAL TIMES IN THE LAST 30 DAYS. SO FAR CAR RESETS AND RESTARTS BEFORE ROLLING TO A STOP, BUT THIS HAPPENS AT ALL SPEEDS AND CONDITIONS. *TR
HAVING COOLANT LEAK, DID NOT SEE ANY COOLANT LEAKING ON THE GROUND. CHANGED WATER PUMP, THERMOSTAT, AND RADIATOR; STILL DID NOT FIX THE PROBLEM. FOUND OUT INTAKE GASKET WAS CRACKED AND HAD IT FIXED. COOLANT STILL LEAKING, HAVING TO ADD COOLANT EVERY DAY TO EVERY OTHER DAY. WAS TOLD RESERVOIR CAP DID NOT FIT WELL. REPLACED RESERVOIR AND CAP AND HAD VEHICLE BLED. RAN FINE FOR 3 DAYS, THEN COOLANT STARTING LEAKING OUT AGAIN. CANT SEEM TO FIND THE PROBLEM OF WHAT IS WRONG WITH THIS VEHICLE. FOR A 2002 THIS VEHICLE DOES NOT HAVE BAD MILEAGE, ONLY 84,000 MILES. THIS VEHICLE WAS BOUGHT BRAND NEW. I HAVE READ SO MANY PROBLEMS WITH THIS VEHICLE ON THE INTERNET. SOMEONE SHOULD DO SOMETHING ABOUT THIS. CHEVROLET NEEDS TO DO SOMETHING ABOUT THIS. CHEVROLET SOLD LEMONS WHEN THEY SOLD THESE CARS, THAT'S FOR SURE!!! *TR
TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THE VEHICLE WOULD NOT START. THE ECM WAS REPAIRED TO CORRECT THE FAILURE. THE FAILURE RECURRED WITHIN ONE YEAR. THE CONTACT BELIEVED THE FAILURE WAS ASSOCIATED WITH THE PASS LOCK SECURITY SYSTEM. THE DEALER ADVISED THE CONTACT TO BRING THE VEHICLE IN FOR DIAGNOSIS. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED. THE VIN WAS NOT AVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 110,000.
TL* THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THE VEHICLE WOULD TURN OVER BUT WOULD NOT START. THE VEHICLE WAS TOWED TO A LOCAL REPAIR FACILITY SIX TIMES WHERE THREE CRANKSHAFT SENSORS ALONG WITH TWO OTHER UNKNOWN SENSORS WERE REPLACED. IN ADDITION, THE VEHICLE WAS TAKEN TO THE DEALER YET THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE CURRENT MILEAGE WAS APPROXIMATELY 65,000 AND THE FAILURE MILEAGE WAS APPROXIMATELY 55,000.
CHEVY MALIBU 2002 V6 - COOLANT LEAK PROBLEM. *TR
2002 CHEVY MALIBU, 80,000 MILES BRAKES ALWAYS NOISY EVEN WHEN NEW..BRAKES AND CALIPERS HAVE TO BE REPLACED EVERY 2-3 MONTHS WITH MINIMAL USE......HAZARD LIGHT AND TURN SIGNAL FAILURE...WORKS INTERMITTENTLY.....IGNITION LOCK-OUT....COULD NOT START CAR OR REMOVE KEY FROM THE IGNITION....LOWER INTAKE MANIFOLD GASKET FAILURE......LEFT HEADLAMP FIELD OF VISION NARROW AND SHORT. *TR
TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. EVER SINCE THE VEHICLE WAS PURCHASED BRAND NEW, THE ELECTRICAL SYSTEM HAS NOT WORKED PROPERLY. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND THEY RESET THE COMPUTER. HE ALSO STATED THAT THE RED LIGHT INDICATES THAT THE ANTI-FREEZE IS LOW. ANTI-FREEZE WOULD LEAK OUT THE TANK AND DAMAGE THE WATER PUMP AND BALANCER. THE CONTACT WANTS THE MANUFACTURER TO REPAIR THE VEHICLE BECAUSE HE WAS NOT WARNED ABOUT THE FAULTY TANK. THE CURRENT MILEAGE WAS 81,000 AND FAILURE MILEAGE WAS 1,800.
TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. WHILE LEAVING THE HIGHWAY AT AN UNKNOWN SPEED, THE CONTACT NOTICED THAT THE TURN SIGNALS FAILED. THE FAILURE HAS OCCURRED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO THE DEALER, BUT THEY COULD NOT DETERMINE THE CAUSE OF THE INTERMITTENT FAILURE. THE DEALER REPLACED THE UPPER AND LOWER HEAD GASKET SEAL, BUT THE FAILURE WAS NOT CORRECTED. THE RACK AND PINION FAILED AND WAS REPLACED IN 2006 AND AGAIN IN OCTOBER OF 2008. THE FAILURE MILEAGE WAS 30,000 AND CURRENT MILEAGE WAS 52,300.
THIS GM/ CHEVY MALIBU WAS DIAGNOSED TO REQUIRE A HEAD GASKET BECAUSE THE COOLANT LEAKED INSIDE THE ENGINE. AFTER A LITTLE RESEARCH ON THE INTERNET, THERE ARE SEVERAL COMPLAINTS OF OTHER OWNERS WITH THE SAME PROBLEM. *TR
INTAKE MANIFOLD GASKET LEAKING,CAUSING CONTAMINATION OF ANTIFREEZE AND MOTOR OIL. REPAIRS COST MR $770 DOLLARS. IT SEEMS TO BE A COMMON PROBLEM ON 2002 CHEVROLET MALIBU'S. *TR
I FOUND OUT THAT MY INTAKE MANIFOLD IS LEAKING AND THAT GM KNEW ABOUT THIS PROBLEM WITH THE 02 MALIBU. WHEN I CALLED TO ASK ABOUT IT THEY SAID THAT MY VIN # WAS NOT INCLUDED EVEN THOUGH I AM HAVING THE SAME PROBLEM. *TR
I AM CONTINUALLY HAVING PROBLEMS WITH MY 2002 CHEVY MALIBU. I HAD THE THEFT SYSTEM CONTINUALLY COME ON AND PAID $700 TO FIX THAT. FUEL PUMP WENT BAD...$500. I HAD THE COOLANT SYSTEM LEAK AND PAID $800 TO FIX THAT. EVERY TIME I GET MY BRAKE PADS REPLACED, THE ROTORS NEED REPLACED TOO, UNTIL THE LAST TIME WHEN THE CALIBERS HAD TO BE REPLACED AS WELL $900. NOW I AM HAVING DIFFICULTY STARTING MY PIECE OF JUNK. *TR
TL* - THE CONTACT OWNS A 2002 CHEVROLET MALIBU, WHICH WAS PURCHASED ON 02/28/2007, AND WORKED WELL UNTIL 03/16/2007 WHEN THE ENGINE LIGHT TURNED ON. ON 03/23/2007 THE VEHICLE WOULD NOT START, AND WAS TAKEN TO THE DEALER, AND THE DEALER HAS BEEN UNABLE TO GET THE VEHICLE TO TURN ON SINCE THAT TIME. THE CONTACT STATED THAT THERE WAS A 3 YEAR WARRANTY ON THE VEHICLE. THE FAILURE MILEAGE WAS 54,700 AND THE CURRENT MILEAGE WAS 54,667. *AK
ENGINE COOLANT LIGHT CAME ON. I REPLACED 1/2 GALLON OF COOLANT. AT MY NEXT OIL CHANGE, I NOTICED AN ORANGE GEL ON MY OIL CAP. I FIGURED IT WAS AN INTERNAL COOLANT LEAK; THEREFORE, IT WAS PROBABLY A HEAD GASKET LEAK. I TOOK MY CAR TO LOCAL CHEVROLET DEALERSHIP FOR SERVICE. THE SERVICE TECHNICIAN DETERMINED IT WAS AN INTAKE MANIFOLD GASKET LEAK. IF THE GASKET WAS NOT REPLACED PROMPTLY, THE ENGINE OIL WOULD FAIL TO LUBRICATE THE ENGINE PROPERLY. THE RESULT COULD BE CATASTROPHIC DAMAGE TO THE ENGINE. 8JB
AT 62,000 MILES I NOTICED THAT MY ENGINE COOLANT LIGHT WAS ON. I FILLED THE COOLANT. THE LIGHT CONTINUED TO COME ON AND I FILLED IT A FEW MORE TIMES, BUT COULD NOT PINPOINT THE LEAK. THEN, I REALIZED THAT THIS WAS THE SAME PROBLEM THAT I HAD EARLIER THIS YEAR WITH MY 2002 CHEVY IMPALA. THE HEAD GASKETS NEEDED REPLACED. I WAS LEAKING WATER INTO MY ENGINE. CAN YOU IMAGINE BUYING TWO NEW CHEVY AUTOMOBILES IN THE SAME YEAR AND 4 YEARS LATER HAVING BOTH ENGINES FAIL FOR THE SAME REASON. SEEMS LIKE CHEVY IS HIDING A MAJOR PROBLEM. I SEE OTHER COMPLAINTS LIKE THIS ON THE INTERNET. I DID NOT CONTACT CHEVY SINCE THE WARRANTY EXPIRED. NOW, BECAUSE OF MY INTERNET RESEARCH AND THE SAME PROBLEM WITH MY IMPALA, I KNOW THIS IS A COMMON PROBLEM. SO, I TOOK MY 2002 CHEVY MALIBU AT 62,000 MILES TO THE...
DT*: THE CONTACT STATED THE ENGINE INTAKE MANIFOLD ALLOWED OIL TO MIX WITH ANTIFREEZE CAUSING A LEAK. THE ANTIFREEZE MIXTURE ATE THROUGH THE GASKET WHICH RESULTED IN REPLACEMENT OF THE INTAKE MANIFOLD. THE REPAIRS WERE PERFORMED BY AN INDEPENDENT REPAIR SHOP. THIS OCCURRED TWICE IN 10,000 MILES.
DT*: THE CONTACT STATED THE VEHICLE'S INTAKE MANIFOLD GASKET CRACKED WHICH CAUSED ANTIFREEZE TO LEAK ONTO THE ENGINE. THE AUTO BODY SHOP STATED THE LEAK COULD LEAD TO THE ENGINE GETTING LOCKED.
MALIBU 2002 PURCHASED ON MAY 18, 2003 WITH 33,000 MILES . ON JULY 15, 2003 THERE WAS A PROBLEM WITH THE COOLANT SYSTEM AND CAR OVERHEATED. ACCORDING TO DEALER CAR WAS FIXED. ON JUNE 1, 2004 THERE WAS A PROBLEM WITH THE ELECTRICAL SYSTEM. JUNE 27, 2006 WITH 72, 000 MILES, THERE IS OIL IN COOLANT RESERVOIR AND A COOLANT LEAK. THERE WAS A LOWER INTAKE LEAK AND LEAK AT WATER PUMP. THE LOWER INTAKE AND WATER PUMP WAS REPLACED BUT ON JULY 17, 2006 THE SAME PROBLEM CAME AGAIN. JULY 17, 2006 ONLY A FEW WEEKS AFTER THE PROBLEM WITH OIL IN THE COOLANT RESERVOIR, SAME PROBLEM OCCURRED AND DEALER DOES NOT WANT TO TAKE RESPONSIBILITY FOR IT. *JB
CAR HAS FAILED TO START ON NUMEROUS OCCASIONS AND NO ONE HAS BEEN ABLE TO TELL US WHY. WE HAVE HAD TO REPLACE THE HEAD GASKET, WHICH HAD NOT FIXED THE PROBLEM. OUR WIPERS ONLY WORK ON HIGH. OUR HEAT ONLY WORKS ON NUMBER 4 AND 5. WHILE DRIVING HOME ON THE FREEWAY DURING RUSH HOUR WITH MY BABY DAUGHTER IN THE CAR, THE CAR JUST DECIDED TO DIE ON ME. I HAD TO TRY TO GET OUT OF THE PASSING LANE, SO THAT I COULD PULL OFF OF THE ROAD. MY RADIO AND HEAT STILL WORKED, BUT CAR WOULD NOT RESTART. MY OIL AND BATTERY AND CRUISE CONTROL LIGHTS WERE ON (I HAD NOT EVEN USED THE CRUISE CONTROL) AND MY CAR JUST WOULD NOT START. IT TOOK ME AN HOUR TO GET MY CAR TO START AGAIN, NOW I AM AFRAID TO DRIVE IT ANY DISTANCE FOR FEAR...
I BOUGHT MY 2002 MALIBU IN 2003 AND SINCE THEN I HAVE HAD TO REPLACE THE HEAD GASKET TWICE. THE FIRST TIME IT WENT THE MILEAGE WAS 74000 NOW IT IS AT 109000 KL AND IT HAS TO BE REPLACED AGAIN. *JB
DT: THE DEALER INFORMED THE CONSUMER THAT THERE WAS NO PROBLEM WITH THE VEHICLE, BUT THE CONSUMER HEARD NOISES AND THE VEHICLE FELT AS IF IT WAS NOT GOING TO STOP. THE CONSUMER WAS NOT SURE WHAT THE PROBLEM COULD BE. THE DEALER WAS SHUT DOWN BY THE GENERAL STATE INSPECTORS OFFICE. *AK THE NOISE REMAINED THE SAME. THE VEHICLE FELT UNSAFE DURING EXTREME WET WEATHER. *SC *JB
MY TURN SIGNALS WORK INTERMITTENTLY MY ,FUEL PUMP FAILED AT 38,000 MILES,COOLENTENT SYSTEM ACTS UP OFF AND ON IT OVERHEATS AND THEN IT MIGHT WORK JUST FINE,HEAD GASKET STARTING LEAKING AT 39,000 MILES,MOTOR IS VERY LOUD AND NOISY WHEN IT FIRST STARTS, IT MISSES OUT WHILE RUNNING BUT PARKED, GAS GAGE DOESN'T READ PROPERLY IT BOUNCES ALL OVER THE PLACE. *AK
PROBLEMS WITH VEHICLE'S RADIO EQUIPMENT. *MR THE VEHICLE WOULD LOSE THE TIME AND THE RADIO WOULD LOSE STATIONS WHEN THE VEHICLE WAS TURNED ON, THE TEMPERATURE GAUGE READ ABOVE NORMAL, THE CRUISE CONTROL WOULD CUT OFF AND WHEN THE ENGINE WAS COLD THERE WOULD BE A HESITATION. *SC
Other 2002 CHEVROLET MALIBU Problem Areas
Electrical System
182 complaints
Electrical Systemignitionanti Theftcontrol Module
62 complaints
Exterior Lighting
49 complaints
Exterior Lightingturn Signal
40 complaints
Exterior Lightinghazard Flashing Warning Lightsswitch
36 complaints
Engine
22 complaints
Unknown Or Other
19 complaints
Engine And Engine Coolingcooling System
17 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
15 complaints
Exterior Lightingturn Signalswitch
13 complaints
Air Bags
12 complaints
Steering
12 complaints
Electrical Systemignitionswitch
11 complaints
Service Brakes
11 complaints
Exterior Lightingturn Signalflasher Unit
10 complaints
Service Brakes Hydraulic
10 complaints
Exterior Lightinghazard Flashing Warning Lights
9 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
9 complaints
Tires
9 complaints
Fuel System Gasoline
8 complaints
Fuel System Gasolinedeliveryfuel Pump
8 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
8 complaints
Engine And Engine Coolingengine
7 complaints
Electrical Systemignition
6 complaints
Fuelpropulsion System
6 complaints
Air Bagsfrontal
5 complaints
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
5 complaints
Equipmentapplianceair Conditioner
5 complaints
Exterior Lightingheadlights
5 complaints
Seat Belts
5 complaints
Structure
5 complaints
Engine And Engine Coolingenginegasoline
4 complaints
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
4 complaints
Equipment
4 complaints
Service Brakes Hydraulicfoundation Componentsdisccaliper
4 complaints
Structurebody
4 complaints
Suspension
4 complaints
Vehicle Speed Control
4 complaints
Power Trainautomatic Transmission
3 complaints
Structureframe And Members
3 complaints
Suspensionfrontwheel Bearing
3 complaints
Visibilitywindshield
3 complaints
Child Seat
2 complaints
Electrical Systemwiring
2 complaints
Equipmentelectricalanti Theft Devices
2 complaints
Equipmentelectricalradiotape Deckcd Etc
2 complaints
Fuel System Gasolinedelivery
2 complaints
Fuel System Gasolinefuel Injection System
2 complaints
Power Train
2 complaints
Seat Beltsfrontbuckle Assembly
2 complaints
Suspensionfront
2 complaints
Suspensionfrontcontrol Armlower Arm
2 complaints
Vehicle Speed Controlcruise Control
2 complaints
Visibility
2 complaints
Visibilityglass Siderear
2 complaints
Air Bagssidewindow
1 complaint
Electrical System Instrument Clusterpanel
1 complaint
Electrical System12v24v48v Batterycables
1 complaint
Electrical Systemhorn
1 complaint
Electrical Systemignitionmodule
1 complaint
Electrical Systemwiringfuses And Circuit Breakers
1 complaint
Electrical Systemwiringinteriorunder Dash
1 complaint
Electronic Stability Control Esc
1 complaint
Engine And Engine Coolingcooling Systemradiator Assembly
1 complaint
Engine And Engine Coolingexhaust System
1 complaint
Exterior Lightingbrake Lightsswitch
1 complaint
Exterior Lightinghazard Flashing Warning Lightsunit
1 complaint
Exterior Lightingtail Lights
1 complaint
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
1 complaint
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
1 complaint
Fuel System Otherdeliveryfuel Pump
1 complaint
Interior Lighting
1 complaint
Seat Beltsfrontanchorage
1 complaint
Seat Beltsfrontretractor
1 complaint
Service Brakes Air
1 complaint
Service Brakes Airdisccaliper
1 complaint
Service Brakes Airdiscrotor
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
1 complaint
Service Brakes Hydraulicfoundation Components
1 complaint
Service Brakes Hydraulicfoundation Componentsdisc
1 complaint
Steeringlinkagestie Rod Assembly
1 complaint
Suspensionfrontcontrol Arm
1 complaint
Suspensionfrontmacpherson Strut
1 complaint
Suspensionfrontspringscoil Springs
1 complaint
Suspensionrear
1 complaint
Tirestreadbelt
1 complaint
Visibilitydefrosterdefoggerhvac System
1 complaint
Visibilitydefrosterdefoggerhvac Systemfanmotor
1 complaint
Visibilitypower Window Devices And Controls
1 complaint
Visibilityrearview Mirrorsdevicesinterior
1 complaint
Visibilitywindshield Wiperwasher
1 complaint
Visibilitywindshield Wiperwashermotor
1 complaint
Visibilitywiper
1 complaint
Wheels
1 complaint