2005 VOLKSWAGEN PASSAT — Problems, Recalls & Safety Data

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N/A

Safety Rating

172

Owner Complaints

9 Crashes 12 Fires

4

Recalls

ACTIVE RECALL

8

Service Bulletins

0

Investigations

Overview of the 2005 VOLKSWAGEN PASSAT

The 2005 VOLKSWAGEN PASSAT has received a total of 172 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with ENGINE AND ENGINE COOLING:ENGINE, FUEL SYSTEM, GASOLINE:DELIVERY, EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH. 8 technical service bulletins have been issued by Volkswagen Group of America, Inc. for this model year. The most commonly reported problems involve the Engine And Engine Cooling (24 complaints), Engine And Engine Coolingengine (19 complaints), and Engine (12 complaints).

Recalls for the 2005 VOLKSWAGEN PASSAT

NHTSA has recorded 4 recalls for the 2005 VOLKSWAGEN PASSAT, potentially affecting up to 1,433,334 vehicles.

Recall 14E007000 — ENGINE AND ENGINE COOLING:ENGINE

| 50 vehicles affected

Defect: The Gates Corporation (Gates) is recalling certain aftermarket Tru-Flow Water Pumps, part number TFW 41127, sold at certain NAPA Auto Parts and/or installed by automotive service technicians after November 1, 2013 (and manufactured August 2013 through October 2013) that have a black-colored pulley/sprocket or do not have 'US9377' stamped on the water pump housing. These service replacement parts were sold...

Consequence: A failure of the timing belt may cause the engine to shut down, potentially increasing the risk of a vehicle crash.

Remedy: Gates will notify owners, and dealers will replace the water pump, free of charge. The recall began during May 2014. Owners may contact The Gates Corporation at 1-303-744-1911.

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Recall 08V156000 — FUEL SYSTEM, GASOLINE:DELIVERY

| 412,000 vehicles affected

Defect: VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN...

Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T...

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Recall 07V063000 — EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

| 1,002,000 vehicles affected

Defect: ON CERTAIN PASSENGER, WAGON, AND CONVERTIBLE VEHICLES EQUIPPED WITH OR WITHOUT CRUISE CONTROL, A BRAKE LIGHT SWITCH MAY MALFUNCTION IF IT WAS INSTALLED INCORRECTLY.

Consequence: THE BRAKE LIGHTS COULD BECOME INOPERATIVE, OR REMAIN ON. FAILURE TO PROVIDE THE PROPER SIGNAL WHEN BRAKING COULD LEAD TO A CRASH WITHOUT WARNING.

Remedy: DEALERS WILL INSTALL THE NEWLY DESIGNED BRAKE LIGHT SWITCH FREE OF CHARGE. THE RECALL BEGAN ON APRIL 27, 2007, AND WILL BE CONDUCTED IN SEVERAL STAGGERED MAILINGS THROUGH SEPTEMBER 21, 2007. VEHICLES WITHIN THE MAKE, MODEL, AND MODEL YEAR OF...

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Recall 04V586000 — FUEL SYSTEM, DIESEL

| 19,284 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES, THE HIGH PRESSURE DIESEL PUMPS WERE PRODUCED WITH AN IMPROPER FASTENER, WHICH COULD ALLOW DIESEL FUEL TO ESCAPE FROM THE PUMP.

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY LEAD TO A FIRE.

Remedy: DEALERS WILL REPLACE THE DIESEL PUMP. THE RECALL BEGAN ON FEBRUARY 8, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

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Owner Complaints for the 2005 VOLKSWAGEN PASSAT

172 complaints have been filed with NHTSA for the 2005 VOLKSWAGEN PASSAT. Below is a breakdown by vehicle component.

Engine And Engine Cooling
Complaints: 24
Engine And Engine Coolingengine
Complaints: 19
Engine
Complaints: 12 1 Fire
Power Train
Complaints: 9
Electrical System
Complaints: 8 1 Fire
Fuel System Gasoline
Complaints: 8 1 Fire
Fuelpropulsion System
Complaints: 8
Seats
Complaints: 8 3 Fires 2 Injuries
Unknown Or Other
Complaints: 7 2 Fires
Seatsfront Assemblyseat Heatercooler
Complaints: 5 3 Fires 1 Injury
Fuel System Diesel
Complaints: 4
Tires
Complaints: 4 1 Crash
Vehicle Speed Control
Complaints: 4
Air Bags
Complaints: 3 2 Crashes
Engine And Engine Coolingcooling System
Complaints: 3
Engine And Engine Coolingenginediesel
Complaints: 3
Latcheslockslinkagesdoorslatch
Complaints: 3
Service Brakes Hydraulic
Complaints: 3 1 Crash
Structurebody
Complaints: 3
Exterior Lighting
Complaints: 2
Exterior Lightingbrake Lightsswitch
Complaints: 2
Fuel System Gasolinedelivery
Complaints: 2 1 Fire
Power Trainautomatic Transmission
Complaints: 2
Seat Belts
Complaints: 2
Service Brakes
Complaints: 2 1 Crash
Steering
Complaints: 2
Visibilitysunmoon Roof Assembly
Complaints: 2
Air Bagsfrontal
Complaints: 1 1 Crash 1 Injury
Electrical Systemwiring
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1 1 Crash
Engine And Engine Coolingenginegasolineturbosupercharger
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Fuel System Other
Complaints: 1
Power Trainaxle Assembly
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Structure
Complaints: 1
Structurebodydoor
Complaints: 1
Structureframe And Membersunderbody Shields
Complaints: 1
Suspension
Complaints: 1
Tiressidewall
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1 1 Crash
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Wheels
Complaints: 1 1 Crash

Most Recent Complaints

#11479970 | ELECTRICAL SYSTEM | | N/A miles
Electronic control module, electronic body module starts going out, it will not let you open the doors from the outside without rolling the windows down and sometimes won't even let you open them with the inside door handles. This is a major safety issue in a wreck or fire especially if you cannot get out of the car. Sometimes they work and sometimes they don't. For a vehicle that everyone complains about with this, and as expensive as it is to fix, are you going to wait until someone dies to make them fix it? When people complain if someone would just Google these issues you would find out just because not everyone knows about NHTSA, that these are extremely common issues that need to be fixed by Volkswagon!
#11479966 | ENGINE | | N/A miles
It just died and I lost brakes, power steering, and only know what else stopped working. Come to find out the splines wear off of the oil pump shift after the counter balance and chain goes out. This is so common a problem that when you Google what happened there are numerous videos and complaints about this issue, with ways to stop it from happening. Korea has already recalled them and Europe has recalled them, why are we so far behind on this. Not only is it expensive, but also a major safety issue because this stops the brakes from working and the car does not have stopping power with the motor dead. NOT EVERYONE KNOWS TO REPORT TO NHTSA!
#11479966 | SERVICE BRAKES | | N/A miles
It just died and I lost brakes, power steering, and only know what else stopped working. Come to find out the splines wear off of the oil pump shift after the counter balance and chain goes out. This is so common a problem that when you Google what happened there are numerous videos and complaints about this issue, with ways to stop it from happening. Korea has already recalled them and Europe has recalled them, why are we so far behind on this. Not only is it expensive, but also a major safety issue because this stops the brakes from working and the car does not have stopping power with the motor dead. NOT EVERYONE KNOWS TO REPORT TO NHTSA!
#11479966 | STEERING | | N/A miles
It just died and I lost brakes, power steering, and only know what else stopped working. Come to find out the splines wear off of the oil pump shift after the counter balance and chain goes out. This is so common a problem that when you Google what happened there are numerous videos and complaints about this issue, with ways to stop it from happening. Korea has already recalled them and Europe has recalled them, why are we so far behind on this. Not only is it expensive, but also a major safety issue because this stops the brakes from working and the car does not have stopping power with the motor dead. NOT EVERYONE KNOWS TO REPORT TO NHTSA!
#11479970 | STRUCTURE:BODY | | N/A miles
Electronic control module, electronic body module starts going out, it will not let you open the doors from the outside without rolling the windows down and sometimes won't even let you open them with the inside door handles. This is a major safety issue in a wreck or fire especially if you cannot get out of the car. Sometimes they work and sometimes they don't. For a vehicle that everyone complains about with this, and as expensive as it is to fix, are you going to wait until someone dies to make them fix it? When people complain if someone would just Google these issues you would find out just because not everyone knows about NHTSA, that these are extremely common issues that need to be fixed by Volkswagon!

View all Engine And Engine Cooling complaints →

Safety Rating for the 2005 VOLKSWAGEN PASSAT

NHTSA has not yet tested the 2005 VOLKSWAGEN PASSAT in its New Car Assessment Program.

Technical Service Bulletins for the 2005 VOLKSWAGEN PASSAT

Volkswagen Group of America, Inc. has issued 8 technical service bulletins (TSBs) for the 2005 VOLKSWAGEN PASSAT. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

2038996 — ELECTRICAL SYSTEM

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

TT450802 — UNKNOWN OR OTHER

Fault code 02543 000 ?Brake Vacuum Sensor no Display? may be encountered in the ABS module. This may be caused by the hydraulic brake boost function (HBV) in adaptation value 61 being turned off (value = 0). All Passat Wagons (including 4motion) and 3.6L equipped sedans with front drive should...

TT 20-09-06 — ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER

Tech Tips (TDI Engine - N75 Solenoid Valve Diagnosis): This document informs with graphical aid the testing of the N75 Solenoid Valve in the event of a turbocharger fault code such as P0299 or P0234. This applies to Mechanical Injection Style Diesel Engines, Pumpe Duse Style Diesel Engines and the...

TT451301 — WHEELS

After replacing a Bosch 5.7 ABS module, refer to the table below to determine correct module coding value based on vehicle PR codes. Listed login code must be entered under Access/authorization before coding is attempted. After completing coding, G85 steering angle sensor basic settings must be performed before cycling key....

TT451301 — STEERING

After replacing a Bosch 5.7 ABS module, refer to the table below to determine correct module coding value based on vehicle PR codes. Listed login code must be entered under Access/authorization before coding is attempted. After completing coding, G85 steering angle sensor basic settings must be performed before cycling key....

TT451301 — ELECTRICAL SYSTEM

After replacing a Bosch 5.7 ABS module, refer to the table below to determine correct module coding value based on vehicle PR codes. Listed login code must be entered under Access/authorization before coding is attempted. After completing coding, G85 steering angle sensor basic settings must be performed before cycling key....

TT45-13-01 — SERVICE BRAKES

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

TT 90-12-06 — FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

Tech Tips (Fuel Gauge Inoperative after Instrument Cluster Replacement with Fault 00771 ?Fuel level sensor -G-?): An inoperative fuel gauge after instrument cluster replacement with fault 00771 ?Fuel level sensor -G-? may be caused by gateway (address word 19) coding. This document informs of the procedure to resolve this concern

NHTSA Investigations for the 2005 VOLKSWAGEN PASSAT

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the VOLKSWAGEN PASSAT

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Other VOLKSWAGEN Models

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